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OMB No. 2010-0032
Expiration Date 01/10/2010
Performance Track Membership Renewal Application
2008















Xerox Oklahoma City Supplies Manufacturing Plant
Xerox Corporation
Member since 2004



A060071



















General Information



Xerox Oklahoma City Supplies Manufacturing Plant
A060071
Xerox Corporation
Mr. James E. Warram
EH&S Manager
405.324.3809
jim.warram@xerox.com
 
The Oklahoma City supplies manufacturing facility, part of the Consumables Development and Manufacturing Group, is Xerox's largest monochrome toner plant. Vertically integrated, the Oklahoma City facility manufactures and packages a variety of black dry toners and the necessary raw material resins. Other products manufactured and packaged at the facility include Xerox's unique Binder Tape, used in high-volume production machines to bind custom booklets, and print cartridge development units, which are electrical charging components necessary in the xerographic process. Products manufactured in Oklahoma City are distributed to internal and external customers, institutions, and governments around the globe.
The facility is located on a 121-acre site in western Oklahoma City. Manufacturing operations are performed in three buildings with a total of 863,000 square feet under roof. The majority of the site remains green space providing an aesthetic buffer to the community and environmental protection to plants, wildlife, and water supplies. Sitting beside an interchange between two major interstate highways the facility is surrounded by commerical, light industry, and residential neighbors.
Not Applicable
All manufacturing and support activities are included in the scope for the Oklahoma City facility.



Goal 1

    Energy Use
   Total (non-transportation) energy use
All  
Projects identified to achieve the goal:
1) HVAC controls upgrade
2) Steam trap preventive maintenance improvements
3) Lighting modifications
4) Chilled water system upgrades
5) Compressed air drying upgrades
 
Data sources and collection process to measure goal progress include:
1) Electricity - the site uses networked protective relays on all substations and major pieces of equipment to monitor electrical usage. Samples are taken every 15 minutes and the data is stored for analysis and review

2) Natural Gas usage is monitored continuously at boilers, providing gas usage. It is also compared to the natural gas supplier data. Steam flow measurements are utilized to monitor steam use to primary users on-site, providing an accurate assessment of boiler efficiency and cost of steam.
 

No
Yes  
Reduce Total Energy Use
 2007 2010

 2007
 2010
68,616,00065,871,000Kwh 
 
234,117.79224,751.85MMBtus
SPP South
 
234,117.79 224,751.85 

 2007
 2010
   
123,380 118,445 MMBtus 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 

   
123,380.00 118,445.00 

15,217.66 14,608.87 
 342,280.14 328,587.98 
 357,497.79 343,196.85 
 61,351.45 58,897.12 
  
61,351.45 58,897.12 

Normalized goal  
Production: total site production (pounds of toner, pounds of resin, units of binder tape, and units of hardware)  
No  

Goal 2

    Waste
   Non-hazardous waste generation
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your goal on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.
Specific  
Goal is specific to non-hazardous industrial solid waste generated from toner manufacturing process.  
(1) Track non-hazardous production waste generated from specific operation;
(2) Analyze data trends to identify process improvement opportunities resulting in reduced waste generation;
(3) Partner with outlets that can use process waste as alternative fuel or raw material in their operations
 
Production logs, waste shipment logs, shipping papers, landfill manifests and invoices generated and managed by Operations, Production Control, EH&S, landfills, and alternative use facilities will be used to measure progress towards this goal. The target waste streams will be specifically noted on all documents to facilitate recordkeeping and tracking.  
No
Yes  
In the table below, please enter your facility's amount of non-hazardous waste, broken down by waste management method. Please enter both the amounts that you manage currently and that you intend to manage in 2010. "Waste" is defined as all materials that are sent off-site that are neither product nor product packaging. Assume a constant level of activity at your facility when setting your future goal.
Improve Waste Management Methods 
 2007 2010

Landfill 235175Tons
Reused/recycled off-site 0 3Tons
Other management
 Waste-to-energy
057Tons
235.00235.00

Normalized goal  
Production: pounds of toner  
No  

Goal 3

    Land and Habitat
   Land and habitat conservation
All  
The goal will be achieved by completing the following activities:
(1) Preliminary site reconnaissance with Natural Resources Conservation Service representatives - May 2008;
(2) Wildlife habitat enhancement plan development with review by NRCS - 3Q 2008
(3) Plan implementation - Fall 2008 through Spring 2009
(4) Project review and inspection by NRCS representatives - 2Q 2009
(5) Project care and maintenance during first growing year - 3Q 2009 through 3Q 2010
(6) Establish long-term project sustainability - 2010+
 
Progress towards goal achievement will be measured using two factors: (1) number of acres cultivated in accordance with the plan and (2) number of cultivated acres with established wildlife habitat enhancement. NRCS Representatives will be invited each year to review project progress. Adjustments to the wildlife habitat enhancement plan may be implemented based on observations and feedback from the NRCS.  

Yes 
No  

2007 2010 
acres  
10 


Absolute goal  
No  

Goal 4

    Waste
   Non-hazardous waste generation
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your goal on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.
Specific  
Goal is specific to non-hazardous industrial solid waste generated from resin manufacturing process.  
(1) Track non-hazardous production waste generated from specific operation;
(2) Analyze data trends to identify process improvement opportunities resulting in reduced waste generation;
(3) Partner with outlets that can use process waste as alternative fuel or raw material in their operations
 
Production logs, waste shipment logs, shipping papers, landfill manifests and invoices generated and managed by Operations, Production Control, EH&S, landfills, and alternative use facilities will be used to measure progress towards this goal. The target waste streams will be specifically noted on all documents to facilitate recordkeeping and tracking.  
No
Yes  
In the table below, please enter your facility's amount of non-hazardous waste, broken down by waste management method. Please enter both the amounts that you manage currently and that you intend to manage in 2010. "Waste" is defined as all materials that are sent off-site that are neither product nor product packaging. Assume a constant level of activity at your facility when setting your future goal.
Improve Waste Management Methods 
 2007 2010

Landfill 406161Tons
Reused/recycled off-site 0 94Tons
Other management
 Waste-to-Energy
0151Tons
406.00406.00

Normalized goal  
Production: pounds of resin  
No  

Section C Attachments (if applicable):


Footprint Reporting




Section E: Self-Certification of Continued Program Participation



On behalf of Xerox Oklahoma City Supplies Manufacturing Plant, I certify that:

  • I have read and agree to the terms and conditions for Membership Renewal and Participation in the National Environmental Performance Track, as specified in the National Environmental Performance Track Program Guide and in the Renewal Application Instructions;

  • I have personally examined and am familiar with the information contained in this Renewal Application. The information contained in this Renewal Application is, to the best of my knowledge and based on reasonable inquiry, true, accurate, and complete, and I have no reason to believe the facility would not meet all program requirements;

  • My facility has an environmental management system (EMS), as defined in the Performance Track EMS requirements, including systems to maintain compliance with all applicable Federal, State, tribal, and local environmental requirements in place at the facility, and the EMS will be maintained for the duration of the facility's participation in the program

  • My facility has conducted an objective assessment of its compliance with all Federal, State, tribal, and local environmental requirements, and the facility has corrected all identified instances of potential or actual noncompliance;

  • Based on the foregoing compliance assessment and subsequent corrective actions (if any were necessary), my facility is, to the best of my knowledge and based on reasonable inquiry, currently in compliance with applicable Federal, State, tribal, and local environmental requirements.


I agree that EPA's decision whether to accept participants into or remove them from the National Environmental Performance Track is wholly discretionary, and I waive any right that may exist under any law to challenge EPA's acceptance or removal decision.

I am the senior facility manager and fully authorized to execute this statement on behalf of the corporation or other legal entity whose facility is applying to this program.



______________________________________________________
Mr.  Michael T. Le
Plant Manager
Xerox Oklahoma City Supplies Manufacturing Plant
100 North Mustang Road
Oklahoma City, OK 73099-5104
,
A060071



Environmental Requirements Checklist



Facility Identification Information




(A RCRA number is used in the RCRAInfo database for Resource Conservation and Recovery Act (RCRA) programs).
Yes
OKD079986568


(An AFS number is used in the AIRS Facility Subsystem of the Aerometric Information Retrieval System (AIRS) for Clean Air Act programs).
Yes
4001700094


(A PCS/NPDES number is used in the Permit Compliance System (PCS) for Clean Water Act programs monitoring National Pollutant Discharge Elimination System (NPDES) permits).
No


(A FIFRA number is given to facilities regulated by the Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA)).
No

Air Characteristics



Yes

Yes


Permit number: 2005-111-TVR
Date of issue: September 1, 2006

No

No

No

Yes

No



No

Oklahoma Administrative Code (OAC) 252:100 Air Pollution Control

Water Characteristics



No

Yes



Effluent Guideline Industry Categories
Organic Chemicals, Plastics and Synthetic Fibers (OCPSF) (40 CFR Part 414)


Yes

No

Oklahoma City Code, Chapter 47, Sewers and Sewage Disposal Industrial Wastewater Discharge Permit Number - 0018-FC OPDES Storm Water Industrial General Permit - OKR05 City of Oklahoma City Storm Water Discharge Permit - IND 1182

Hazardous Waste Characteristics



Yes

Yes

No

No

No

Oklahoma Administrative Code (OAC) 252:205 Hazardous Waste Management
ODEQ Hazardous Waste Disposal Plan - 55107

Environmental Clean-Up, Restoration, and Corrective Action Characteristics



No

Yes

ROD not issued - see below


No

Yes

Notes: (2) Xerox was identified as a PRP for a site that involved a removal action only (4) RCRA Post-Closure Permit - Permit Number 079986568-PC-R1 Effective Date: July 1, 2002 Expiration Date: July 1, 2012

Other Environmental Characteristics



Yes
73126XRXCR100NM


Yes

Yes

No

Yes

Yes

Oklahoma Adminstrative Code (OAC) 252:020 Emergency Planning and Community Right-to-Know