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Real-Time Measurements of Extent of Exfoliation

 

Introduction

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Adding small amounts of clay to polymer resins, results in improvement in multiple properties. The key to improving performance is that the clay undergo exfoliation during compounding with the resin, so that nano size silicate flakes are dispersed throughout the resin. The NIST dielectric slit die was designed for the purpose of using macroscopic measurements, such as dielectric relaxation spectroscopy and optical transmission, to deduce information about the microstructure of polymer/clay composites. Utilizing real-time measurements to describe microstructure replaces time consuming off-line measurements such as TEM and X-ray.
 

Experimental Approach

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NIST Dielectric Slit Die - Side View Optical Sensor (for measuring light transmission)
NIST Dielectric Slit Die - Side View Optical Sensor (for measuring light transmission)
 
 

Results

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Maxwell Wagner Relaxation
Reflects RC Time Constant for Charging Polymer/Clay Interface
Light Attenuation
Maxwell Wagner Relaxation Light Attenuation
 

The Universal Exfoliation Scale

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The Universal Exfoliation Scale
C is capacitance of the silicate clay particles which increases with exfoliation. q is the ionic charge, a is the size of the ion and n is viscosity of the resin. The expression shows the relationship between the time to charge the interface capacitance tMW and the viscosity of the resin.
 

Publications

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“In-Line Monitoring of Dielectric and Fluorescence Spectroscopy During Polymer/Filler Compounding”, A. J. Bur, S. C. Roth, Y-H. Lee, M. McBrearty, Polymer, Rubber & Composites 33, 5 (2004).

“A Dielectric Slit Die for In-Line Monitoring of Polymer Compounding” A.J. Bur, S.C. Roth, Y-H. Lee, M. McBrearty, Rev. Sci. Instrm. 75, 1103 (2004).

 
 

Contributors:

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Anthony J. Bur*
Yu-Hsin Lee
Steven C. Roth
Paul R. Start

Michael McBrearty, Chemical ElectroPhysics
 
 
 
 
 
 
 
 
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Processing Characterization Group
Polymers Division
Materials Science and Engineering Laboratory

 
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