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Powered Industrial Trucks Powered Industrial Trucks
Hazards and Solutions

The National Institute for Occupational Safety and Health (NIOSH) investigations of forklift-related deaths indicate that many workers and employers may not be aware of the risks of operating or working near forklifts and are not following the procedures set forth in OSHA standards, consensus standards, or equipment manufacturer's guidelines. Generally, reducing the risk of forklift incidents requires comprehensive worker training, systematic traffic management, a safe work environment, a safe forklift, and safe work practices. The following references aid in recognizing and controlling some of the hazards associated with powered industrial trucks (PIT).

Potential Hazards Case Studies Possible Solutions
  • Longshoring and Marine Terminals: Hazard and Abatement Summaries. OSHA. Consists of guidesheets that address the most frequent sources of fatalities in the maritime cargo handling industry, including forklift truck operations.
  • Protecting Young Workers: Prohibition Against Young Workers Operating Forklifts. OSHA Safety and Health Information Bulletin (SHIB), (2003, September 30). Informs employers that youth employment regulations (29 CFR 570) promulgated under the Fair Labor Standards Act prohibit most employees under the age of 18 years from operating forklifts for non-agricultural operations and reminds employers that all forklift operators must be trained and certified.
  • Materials Handling and Storage. OSHA Publication 2236, (Revised 2002), 559 KB PDF*, 41 pages.
  • Servicing Single-Piece and Multi-Piece Rim Wheels. OSHA Publication 3086, (Revised 1998). Also available as a 443 KB PDF, 29 pages.
  • Shipyard Industry. OSHA Publication 2268, (1998), 561 KB PDF*, 220 pages.
  • Worker Safety Series - Warehousing. OSHA Pocket Guide. Also available as a 277 KB PDF, 15 pages. Includes a section on forklift hazards and solutions.
  • Public Warehousing and Storage. OSHA Industry Profile. Also available as a 1 MB PDF, 11 pages. Includes information related to forklifts in the public warehousing and storage industry.
  • Preventing Injuries and Deaths of Workers Who Operate or Work Near Forklifts. National Institute for Occupational Safety and Health (NIOSH) Publication No. 2001-109 (Alert), (2001, June). Includes information on forklift fatality data, current standards, case reports, recommendations, and instructs workers in the steps they may take to protect themselves. 
  • Departmentwide Program Evaluation of the Hazardous Materials Transportation Programs: Final Report. US Department of Transportation (DOT), (2000, March), 297 KB PDF, 172 pages.

     
*These files are provided for downloading.
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Content Reviewed 07/12/2005
 
 


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