Skip to Content Skip to Search Skip to Utility Navigation Skip to Top Navigation
Los Alamos National LaboratoryCenter for Integrated Nanotechnologies
Helping you understand, create, and characterize nanomaterials
DOE

CINT Capabilities: Synthesis & Fabrication

Synthesis - Bottom-up methods to create/modify discrete nanoscale structures or components
Fabrication - Top-down techniques and tools to create nano- to micro-scale features
Manipulation/Assembly - Methods to arrange/order/integrate discrete entities and make hierarchical structures

Synthesis

III-V Semiconductor Molecular Beam Epitaxy

The molecular beam epitaxy (MBE) capabilities allow the growth of As-based III-V compound semiconductors. The system specializes in high-purity, high-mobility materials grown with monolayer precision. Due to the high-mobility nature of the system, cleanliness is of great importance so the materials available are limited. Also doping is done with great care. N-type doping is performed using Si, and limited p-type doping is done using a solid C source.

Typical areas of interest for growth available to CINT Users include:

  • Low dimenstion semiconductor systems
  • Quantum transport
  • Electronic devices based on intrasubband transitions

Contact:
John Reno

III-V Semiconductor Metal Organic Chemical Vapor Deposition

This capability, Metal Organic Chemical Vapor Deposition (MOCVD), enables the growth of complex nanostructures based on the III-V and III-nitride (AlGaInN) semiconductor materials systems, including nanowires (NWs) and quantum dots (QDs). Capabilities are available for the preparation of structures involving diverse semiconductor families such as large band gap semiconductors (i.e., III-Nitrides, boron nitride (BN)) and low band gap materials (e.g., InGaAs/InP, III-antimonides). Traditionally, nanomaterial system fabrication has been carried out in planar structures. More recently, however, 3D architectures have started to emerge in micro and nano-electronics that will ultimately expand their fundamental properties to unique phenomena. However, this will require substantial innovation in the nanofabrication, growth, and integration of quantum-size structures. Current epitaxial capabilities available to CINT at Sandia include the following: four III-Nitride MOCVD systems; three commercial and one home built high temperature systems;  two III-V (non-nitride) MOCVD systems; two MBE III-As systems; and two MBE III-V systems.

Contact:
John Klem

Epitaxial and Nano-Composite Metal-Oxide Films

Wide use of metal-oxide materials in future device applications is expected due to the tremendous variety of phenomena that they exhibit such as superconductivity, ferroelectricity, piezoelectricity, ferromagnetism, and semiconductive properties. Our pulsed laser deposition (PLD) and polymer-assisted deposition (PAD) capabilities allow one to deposit epitaxial and nano-composite metal-oxide films with desired properties. The PLD and PAD also allow one to grow multilayer films for monolithic integration of dissimilar materials with complementary functionalities on a single platform to fabricate novel devices. Collaborations are welcome to explore new functional metal-oxide films, investigate the effects of strain imposed by coherent epitaxy on the properties of the films, and study nano-composite and multilayer metal-oxide films.

Capabilities available include:

  • Pulsed laser deposition
  • Polymer-assisted deposition

Contact:
Aiping Chen

Physical Synthesis of Nanostructured Materials

Our physical vapor deposition (PVD) capabilities are used to synthesize metal, alloy, ceramic, or composite materials where the internal nanostructuring dimension such as layer thickness, grain size, or particle size may be well controlled down to the nanometer level. Some examples include, but are not limited to, nanolayered composites, metals or alloys with nanometer-scale grain size, crystalline or amorphous matrices embedded with nano-dots with well-controlled sizes and spacing, nano-twinned materials, etc. The total thickness of the sample may vary from sub-micrometer to a few tens of micrometers. Through appropriate masking techniques, the films can be patterned in shapes, e.g., as self-supported tensile samples. Energetic ion or neutral atom bombardment during growth can be used to tailor the nanostructuring dimension, residual stress, texture, epitaxy, etc. Post-deposition vacuum annealing or ion-bombardment facilities are also available for modification of the PVD-synthesized materials. Collaborative work on stresses and mechanical behavior, physical properties such as magnetic, electronic and optical, thermal properties, fatigue, thermal stability, fracture, and creep of these PVD-synthesized nano-materials as a function of the nanostructuring dimensions is envisioned.

Capabilities available include:

  • Magnetron sputtering
  • Electron beam evaporation

Contacts:
Yongqiang Wang
Kevin Baldwin

IV Semiconductor Chemical Vapor Deposition

A chemical vapor deposition (CVD) reactor, dedicated to growth of high-quality and electrically doped Si/Ge nanowire heterostructures with controlled interfaces.

The 3”-inch-wafer-loadable cold wall reactor for Si-Ge nanowire heterostructures has capabilities of reproducible control of growth temperature, in-situ optical growth monitoring using reflectance measurement, precisely controlled precursor flow regulation, fast switching of process gases, adjustable process chamber pressure in a wide range from UHV to LPCVD. All the features of the CVD system for Si/Ge nanowire heterostructures guarantee precise control of electrical doping concentration and interfacial widths of heterostructure, uniformity in a substrate, and reproducible growth of sophisticated nanowire heterostructures. The growth method is based on the vapor-liquid-solid (VLS) technique, which uses metallic nanodot seeds to control the location and size of the nanowires. The Si-Ge CVD reactor is not limited to for nanowire growth only. The cold wall reactor and replaceable substrate holders enable us to utilize the CVD reactor for high-quality Si-Ge thin film growth. The Si-Ge CVD reactor can be used to prepare nanomaterial−thin film hybrid structures of which physical properties are emerging. Another capability of the CVD reactor is flowing metallorganic precursors to control elemental composition of metal catalyst seeds for nanowire growth. In-situ prepared alloyed catalyst enables users to achieve abrupt interfaces (interfacial width is much smaller than size of catalyst seed) at the junctions in a single nanowire.

Contact:
Jinkyoung Yoo

Furnace-Type Solid-Source CVD System for Nanowire Growth

A furnace-type solid-source CVD system for nanowire growth is used for the synthesis of new materials including group III-V nanowires and their heterostructures, functional nanowires for thermoelectric applications, and topological insulators. The growth of InAs nanowires has been demonstrated. Moreover, this CVD system allows the growth of 2D-1D hybrid structures such as semiconductor nanowires on 2D structures like single-layered materials. This expanded materials synthesis capability is being integrated into other major areas of study at CINT.

Contact:
Jinkyoung Yoo

Flow-Solution-Liquid-Solid (Flow-SLS) Nanowire: Synthesis New Technique for Dynamic Growth Control

We have created the solution-phase equivalent to vapor-liquid-solid (VLS) growth in a chemical vapor deposition (CVD) chamber by adapting flask-based solution-liquid-solid (SLS) growth to synthesis in a microfluidic reactor. Specifically, using a custom microfluidics chip, we hold metal-nanoparticle growth catalysts in a flow of solution-phase reactants and growth-controlling ligands. The resulting nanowires, like their VLS counterparts, grow from a solid substrate. The dynamic nature of the synthesis (in contrast with conventional flask-based synthesis) affords greater control over growth, new opportunities to study growth mechanisms, and, significantly, the ability to fabricate complex axial heterostructures. We look forward to working with Users to further exploit this new technique.

Contact:
Jennifer Hollingsworth

Semiconductor Nanowires: Solution-Phase Synthesis, Processing and Device Fabrication

Using colloidal synthesis methods, in particular solution-phase catalyzed growth processes, we synthesize high-quality, single-crystalline semiconductor nanowires for a range of compositions. These include II-VI, III-V, IV-VI, III2VI3 and I-III-VI2 systems. We tune diameters from ~5-50 nm and lengths from ~200 nm to 10 micron. As-prepared nanowires are soluble in non-polar solvents, but can be transferred to aqueous environments using standard ligand-exchange techniques. We process solution-phase nanowires into the solid-state, creating nanowire thin films and composites for incorporation into various device structures. Beyond conventional approaches, we employ single-source precursors to access complex ternary compositions (e.g., CuInSe2), and we develop novel methods for growth, e.g.,  "flow" solution-liquid-solid (FSLS) microfuidics-based nanowire synthesis (see "Flow-SLS synthesis"). 

Potential areas of interest for CINT Users:

  • SLS growth of quantum-confined semiconductor nanowire "building blocks": II-VI, III-V, IV-VI, III2VI3 and I-III-VI2 systems
  • Solution-phase processing of nanowires into films and composites (e.g., nanowire-nanoparticle composites)
  • Nanowire-based photovoltaics: device fabrication and basic testing  
  • Controlled Flow-SLS nanowire growth for advanced nanowire heterostructuring and growth kinetics studies.

Contact:
Jennifer Hollingsworth

Semiconductor Nanocrystal Synthesis: Optical Nanomaterials by Design

We emphasize the preparation of high-quality semiconductor nanocrystals, such as quantum dots and quantum rods.  We exploit or develop new methods that afford control over particle size-dispersity, crystallinity, stability and optical/electronic properties.  Typically, our nanocrystals are prepared with a target functionality in mind.  We work closely with physicists, spectroscopists and theorists who inform our synthetic work.  We strive to understand, for example, the effects of particle size, shape, internal heterostructuring, ectornic structure and surface structure/functionalization on nanocrystal properties and, subsequently, to optimize these properties. We focus on the preparation of new compositions (core and core/shell materials; UV to visible to infrared absorbers/emitters, etc.), new shapes (isotropic to highly anisotropic), new heterostructured, hybrid, and multifunctional nanocrystals, composite materials (e.g., high-density nanocrystal/sol-gel processible blends), and biocompatible nanocrystals (water-soluble and functionalized for binding to various biomolecules), as well as self- and directed-assembly of films and composite structures. Nanocrystal chemical-precursor development and ligand/surfactant development are pursued when necessary.

Capabilities available include:

  • Facilities for synthesizing and assembling colloidal nanocrystals, and tools for thin-film preparation
  • Expertise in inorganic, organic, and materials chemistry
  • In-lab (and partner-lab) facilities for microstructural and optical/electronic-properties characterization of nanoscale systems
  • Suite of air-free synthesis tools from standard Schlenk techniques to specialized reactors: CEM Discover microwave reactor and Syrris FRX microfluidic flow reactor (3 pump with back-pressure regulator). Microfluidic reactor can be utilized with one of three chip options: (1) Standard serpentine chip for continuous-flow synthesis and collection of nanoparticles (ideal for generation of large quantities of uniform particles), (2) Custom (Dolomite) chip for free-flow electrophoretic separation of nanoparticles at high voltages, and (3) Custom (Dolomite) chip and chip holder for the synthesis of nanowires from substrates held in reactant flow at elevated temperature (up to ~310 C) (see ""Flow SLS"")"  

Contact:
Jennifer Hollingsworth

Non-Blinking Quantum Dots: Synthesis and Applications
By exploring effects of shell thickness, core size, core/shell electronic structure, and internal nanoscale interface properties, we have developed non-blinking nanocrystal quantum dots (NQDs) that emit in the visible and the near-infrared. These NQDs are also characterized by strongly suppressed Auger recombination and are essentially non-photobleaching. Their characteristic large effective Stokes shift affords minimized self-reabsorption. Their improved performance compared to conventional NQDs has been demonstrated in solid-state light-emitting devices as well as in biological applications as single-molecule optical probes. Although known as "giant" NQD (g-NQDs), these unique optical nanomaterials are still typically <15 nm in size. We continue to advance new g-NQD compositions and applications and aim to engage with Users in fundamental studies and further demonstrations of enhanced applications.

Contact:
Jennifer Hollingsworth

Fully Automated Batch Reactor System (FABRS): Computer-Controlled Multi-Step Synthesis and Real-Time In-Situ Diagnostics

Custom, computer-controlled reactor system comprises eight parallel reactors that are individually addressable with a combined capability for (1) fully automated, software controlled ‘round-the-clock’ chemical-precursor additions, (2) automated sampling, and (3) programmed in-situ optical characterization (absorption, fluorescence, turbidity). Reactor maximum volume and temperature are 250 mL and 300°C, respectively. This unique system is a versatile and powerful tool for controlled, quasi-combinatorial solution-phase synthesis of simple and complex nanostructures, especially heterostructured nanoparticles like thick-shell ("giant") core/shell quantum dots and multicomponent/multifunctional nanoparticles, as well as an option for scaling-up optimized reactions.

Contact:
Jennifer Hollingsworth

Magnetic Nanoparticle Synthesis

We emphasize the preparation of high-quality magnetic nanocrystals.  We exploit or develop new methods that afford control over particle size-dispersity, crystallinity, stability and magnetic properties.  Typically, our nanocrystals are prepared with a target functionality in mind.  We work closely with physicists and theorists who inform our synthetic work.  We strive to understand, for example, the effects of particle size, shape, internal heterostructuring, and surface structure/functionalization on nanocrystal properties and, subsequently, to optimize these properties.  Nanocrystal chemical-precursor development and ligand/surfactant development are pursued when necessary.

Capabilities available include:

  • Facilities for synthesizing and assembling colloidal nanocrystals, and facilities for thin-film preparation
  • Expertise in inorganic, organic, and materials chemistry
  • In-lab (and partner-lab) facilities for microstructural and magnetic-properties characterization of nanoscale systems.

Contact:
Sergei Ivanov

Metallic Nanoparticle Synthesis

We emphasize the preparation of high-quality metal nanocrystals.  We exploit or develop new methods that afford control over particle size-dispersity, crystallinity, stability and  properties, e.g., plasmonic, catalytic, and low-melting compositions as growth fluxes for nanowire growth.  Nanocrystal chemical-precursor development and ligand/surfactant development are pursued when necessary.

Capabilities available include:

  • Facilities for synthesizing and assembling nanocrystals, for thin-film preparation, and for creating hybrid structures
  • Expertise in inorganic, organic, and materials chemistry
  • In-lab (and partner-lab) facilities for microstructural and properties characterization

Contact:
Sergei Ivanov

Fluorescent Gold and Silver Nanoclusters

Few-atom noble metal nanoclusters are collections of small numbers of gold or silver atoms (typically 2-30 atoms) with physical sizes close to the Fermi wavelength of an electron (~0.5 nm for gold and silver).  These nanoclusters are a missing link between the atomic and nanoparticle behavior of noble metals – exhibiting fluorescence emissions spanning the UV to near IR range. As a compliment to quantum dots and molecular fluorophores, fluorescent metal nanoclusters can be produced using templates of dendrimers and polymers, small molecular ligands, or within biological materials of interest, such as DNA.  We have synthesized and photophysically characterized Ag-nanoclusters (AgNCs), which were templated on DNA, with distinct and narrow excitation and emission profiles tuned to common laser lines. Intrinsically fluorescent recogonition ligands have been created from chimera’s of DNA that template AgNC and aptamers, for the specific and sensitive detection of proteins. More recently, we have developed a DNA detection probe (NanoCluster Beacon, NCB) that “lights up” upon target binding.

Contact:
Peter Goodwin
Lisa Phipps

Atomic Layer Deposition System

This state-of-the-art atomic layer deposition (ALD) system, housed in our Integration Lab, utilizes precursor gases with single atomic layer control to enable conformal coating for nanoscale structure integration. ALD offers a unique means for the conformal deposition of dielectric and metallic films on 3-dimensional nanostructures with single atomic layer control.

Contact:
John Nogan

Low-Pressure Chemical Vapor Deposition

A low pressure chemical vapor deposition (LPCVD) / diffusion furnace has been installed in our Integration Lab for deposition of high-quality low-stress films including LPCVD SiN, thermal SiO2, LPCVD SiO2, and LPCVD Poly- Si layers for electrical isolation and for mechanical support. Mechanical support allows for high-density films (e.g. low imperfections) without significant stresses. For micro-electromechanical systems (MEMS) and nano-electromechanical systems (NEMS) the ability to tailor the stress is key as stress and stress gradients are dominant mechanisms that induce device failure.

Contact:
John Nogan

DC Sputtering/Thermal Evaporation System for Metal Film Growth: Sequential Depositions and Uniform, Thick Films

The AJA International, Inc. ATC Orion Series Combination DC Sputtering/Thermal Evaporation System provides ease-of-use and operating flexibility. The magnetron sputtering sources feature a modular magnet array that allows operation in a variety of modes depending on our particular application for a specific film deposition run. The system also allows for "confocal sputtering," which provides rapid sputtering of high quality and uniformly thick metal films (+/- 2.5% thickness uniformity over 4" diameter substrates). The unique isolation chimney prevents cross-contamination of target materials and allows deposition profiles to be fine-tuned, affording sequential deposition of a series of metals (2-4) in single runs (without breaking vacuum). The substrate holder has recently been updated with heating capabilities: radiant heating to 850 °C, over-temp protection, and +/- 1 °C temperature stability (oxygen-environment compatible).

Contact:
Jennifer Hollingsworth

Electrochemical Deposition and Surface Modification

Electroplating, electroforming, anodizing (including nanoscale pore control and incorporation of nanoparticles) and electropolishing and electrolytic etching and corrosion, for any commonly plated metal on nearly any substrate can be performed to prepare designed surfaces for experiments or to monitor real-time dynamics in electrochemical systems. Lab-scale applications can be adapted as needed to user requirements in some cases, and industrial scale preparation is available through discussion of need. Common plated materials include Ni, Cu, Ag, Au, and Sn, but a wide range of other materials can be prepared.

Contact:
Dan Hooks

Carbon Nanotube Chemistry, Processing and Synthesis

Extensive capability exists for carbon nanotube chemistry, processing and synthesis. Sonication and ultracentrifugation capability enable routine generation of nanotube samples in a wide range of matrices, including surfactant suspensions and as sol- and aerogels. Other non-covalent functionalization chemistries are available. Ultracentrifuges and non-covalent chemistries also support expertise and capability in density-based and aqueous two-phase separations, with single-chirality and electronic-type samples being generated. Expertise is available for studying the fundamentals of non-covalent functionalization aimed at understanding nanotube surface structures and dynamic towards applying that understanding to enhance separations, control of photophysical response, enable new self-assembly processes, template 1-D structures, and to enable new optical composite materials. Capability for CVD growth of ultralong, parallel single-walled nanotubes also exists.

Contact:
Han Htoon

Polymeric Monolayer Systems

Surface properties are critical in many nanosystems, and the control of surface properties such as wetting, adhesion, and friction are of primary concern.  Monolayer synthesis allows researcher to tailor surface properties utilizing small molecule organic synthesis and polymerization techniques.  Either in situ or ex situ syntheses can be performed where appropriate and multilayers or gels may be produced using similar techniques. 
       
Capabilities that are available include:

  • Monolayer design and formation on planar, particulate, chip-based, or other samples of inorganic oxides, non-oxidized metals, semiconductors, polymers, etc.
  • Synthesis of functional coupling agents, in particular those with functionality.
  • In situ modification of monolayer functionalities where desired functionalities lack compatibility.
  • In situ growth of polymer monolayers and mixed polymer monolayers using free radical, ionic or coordination polymerization reactions.
  • A suite of characterization methods to determine or verify monolayer functionality, structure, wetting properties, etc.

Contact:
Dale Huber

Bio-Inspired and Bio-Compatible Materials

The biomaterials synthesis capabilities will enable researchers to isolate, engineer, and integrate biological molecules with nanoscale synthetic materials and systems.  Because native biological molecules are, in general, poorly suited for integration with synthetic systems, we focus upon engineering biomaterials specifically designed to function in synthetic nanosystems.  Additionally, functionalization of biological molecules will be studied with respect to developing strategies for integrating living and non-living components that have a common interface. The capabilities that are available to CINT Users include:

  • Isolation of genomic DNA, RNA, and plasmids from a variety of sources such as bacteria, viruses, and eukaryotic cells
  • Growth and maintenance of a range of organisms (e.g., thermophiles, halophiles, etc.)
  • Recombinant DNA cloning and expression in prokaryotic and eukaryotic systems
  • Genetic engineering using reverse transcription, the polymerase chain reaction (PCR) and site-directed mutagenesis (SDM)
  • Expression, purification, characterization, and functionalization of native and recombinant proteins
  • Synthesis and functionalization of bio-compatible nanocrystal optical and magnetic tags (semiconductor and metal nanocrystals)
  • Design of heterfunctional biomolecules for materials assembly
  • Mammalian cell culture (nanoparticle interactions, cell/sub-cellular targeting of nanoparticles, etc.)

Contacts:
George Bachand
Jennifer Hollingsworth
Lisa Phipps

Biomolecular Motors: Synthesis, Engineering, and Applications

The biomolecular motors synthesis and engineering capabilities at CINT will enable researchers to produce, modify, and integrate a range of energy-dissipative proteins with nanoscale synthetic materials and systems. Because native biological molecules are, in general, poorly suited for use in synthetic systems, our capability has a strong focus in developing biomolecular motors with enhanced functionality to increase stability and provide strategies for integrating living and non-living components through a common interface.

The capabilities that are available to CINT Users include:

  • Microtubule-based motor protein library
  • Recombinant production (E. coli) and modification of Drosophila kinesin-1 motor proteins including full length, standard and zinc-dependent switchable motors, and truncated standard and switchable motors with biotinylated tails
  • Recombinant production of a thermostable monomeric kinesin (kinesin-3) motor originally isolated from Thermomyces lanuginosus
  • Yeast-based expression of recombinant dynein (minus-end directed) motors with GFP and biotinylated regions
  • Bacteriorhodopsin, light-driven proton pump library including native and recombinant (e.g., His-tag, Cys mutants, etc) versions
  • Genetic engineering of motors via sub-cloning and site-directed mutagenesis (SDM) methods to generate new functional mutants
  • Functionalization chemistries for motor attachment to of bio-compatible nanoparticles including semiconductor, metal, and magnetic nanocrystals
  • Spinning disk microscopy with high-speed CMOS camera for particle tracking of in vitro motor transport
  • Total internal reflectance fluorescence (TIRF) microscopy with three-chip, color CCD camera for characterizing filament and/or particle transport

Contact:
George Bachand

Prokaryotic and Eukaryotic Cell Culture Facilities

A wide variety of nanoengineered substrates and nano-probes have been used to study the physiological behaviors of living cells. As such, CINT has capabilities to grow and maintain prokaryotic (i.e., bacterial) and eukaryotic (e.g., fungal) cells, as well a range of mammalian cell lines (e.g., RBL mast cells, RAW macrophages, primary rat neurons, etc). Based on the changing needs of users, inquiries on the availability of specific organisms currently at the Core facility may be obtained by contacting George Bachand. In addition, users wanting to bring organisms to CINT should also contact George Bachand regarding feasibility and ES&H requirements.
       
The capabilities that are available to CINT Users include:

  • Biosafety cabinet and water-jacketed CO2 incubator for growth and maintenance of a wide range of eukaryotic cell lines (BSL-1 and 2, based on IBC approvals)
  • Transfection capabilities for plasmid introduction into prokaryotic and eukaryotic cells
  • Brightfield, phase contrast, and epifluorescence microscopy for cell characterization
  • Spinning disk confocal microscopy with temperature-controlled stage for time-lapse experiments.

Contact:
George Bachand
Lisa Phipps

In Vivo Polymers

In vivo polymers are genetically engineered polymers that are produced by recombinant DNA techniques. These highly specialized polymers are produced with exceptional yield in bacteria and with defined sequence and typically high biocompatibility. Polymers (elastin-like, silk-like, and resilin) can be created as individual or coblock polymers, and modified for specific functionality (i.e., cell binding or optical reactivity), toward functions in optoelectronics and regenerative medicine.

Contact:
Lisa Phipps

Fabrication

Metamaterials and Plasmonic Nanofabrication

CINT has extensive capabilities for nanofabrication of plasmonic and metamaterial samples, both on passive dielectric substrates (glass or undoped semiconductors) or on active semiconductor heterostructure substrates. The metamaterial/plasmonic resonators can be fabricated using electron-beam lithography and lift-off or focus-ion beam milling. Different metals are available, such as Au, Ag, Pt, etc.

Contact:
Igal Brener

Electron Beam Lithography

The JEOL JBX-6300FS electron beam lithography system is a state-of-the-art tool capable of field emission operation at 100kV acceleration voltage. With a minimum spot size of less than 3nm, the system is capable of line widths less than 8nm in resist. A 19 bit beam deflection amplifier allows beam steps down to 1.25 Å at 100kV. Overlay and field stitching accuracy is better than 20nm in high resolution writing mode. This instrument, in association with etch and deposition capabilities, provides powerful nanofabrication of a wide variety of materials and applications.

  • Can handle nominally rectangular samples from 10-25mm in side length
  • Can handle wafers of 2, 3, 4, and 6 inches in diameter
  • Positive resists include ZEP-520A, PMMA, and PMGI
  • Negative resists include NEB-31A

Because of very high demand, at the present time this capability is available to current CINT users. New CINT users can request the electron beam lithography capability only by special arrangement with the Lead CINT scientist on their proposal. Technical questions may be directed to the specialist listed.

Contact:
Anthony James

Multiphoton Lithography

The multiphoton lithography (MPL) capabilities encompass ultra-high-resolution 3D printing and includes both the Nanoscribe Photonic Professional GT2 as well as a custom built Ti:S laser-driven system with increased output power and wavelength tunability. Objects can be printed with resolution nearing 100 nm and smooth surface finish (<50 nm RMS).

Contact:
Bryan Kaehr

Micro-Nano Fabrication

The fabrication capabilities provide researchers with distinctive platforms for investigating standard or hybrid materials. Our 100 mm facility has an unrestricted tool set, which accommodates a wide range of substrates, films, and chemicals. We work closely with other centers/laboratories to allow integration of unique materials or processes into prototype micro/nano systems.
       
The capabilities that are available to CINT Users include:

Fabrication Capabilities:

  • Front/backside contact mask photo-lithography (260 nm DUV, 365/400 nm NUV)
  • Contact mask design and fabrication – 0.6 um resolution, 4", 5" or 7" substrates
  • PVD Metal/Dielectric deposition (E-beam/thermal evaporation, RF/DC Sputter)
  • Dielectric thin film deposition (ICP CVD H-aSi, Si3N4, SiO2, SiON)
  • Reactive ion etching with laser endpoint detection (ICP and RIE fluorine; ICP chlorine; silicon deep RIE)
  • Downstream Microwave Source plasma ash  - Rapid Thermal Annealing (up to 1000°C)
  • Plasma and UV/Ozone cleaning
  • Wet chemistries
  • Wafer dicing and lapping
  • Focused ion beam
  • Electron beam lithography
  • Laser beam direct write
  • In-situ SEM mechanical nanoprobe
  • Critical Point Dryer

Inspection Capabilities:

  • SEM / EDAX
  • Pd/Au PVD for sample preparation
  • Optical Microscope
  • Confocal microscope
  • Profilometer
  • Probe-station
  • Flexus Stress Measurement
  • Ellipsometer
  • Spectroscopic Reflectometer
  • Four Point Resistivity Probe

Contact:
John Nogan

Ultrafast Laser System for Rapid Prorotyping
We have developed a turnkey, ultrafast laser system for rapid prototyping devices including 2D microfluidics and 3D waveguides in bulk media. The system can also perform multi-photon processing of polymers, surface texturing, and patterning of arbitrary 2D array structures, such as thin film metamaterials, onto a substrate. Feature sizes are user definable and currently range from hundreds of nanometers to <10um.

Contact:
Quinn McCulloch

High-Speed Nanomanufacturing

An R&D scale high-speed (5 m/s) multi-layer registration (<10 microns) gravure printer (GT+W SuperProofer) that is sheet to sheet compatible (hard and flexible substrates) and a swap out flexographic capability is available to users. Additionally, proofing coaters and patterned printers (K Proofing Printer and RK Control Coater) as well as a Harper QD proofing platform capable of flexographic, gravure, and offset printing. These tools are complimented with an Epilog Fusion M2 Laser Cutter for subtractive patterning and annealing, (printed) line edge finishing, and substrate shaping. A Dimatix Materials ink jet printer and nScrypt precision micro-dispenser are also available.

Contact:
Bryan Kaehr

Manipulation/Assembly

Nanomanipulator for Construction of Nanowire Devices
We have a custom two-probe nanomanipulator inside of a JEOL 6701F field-emission source SEM. The two probes are controlled independently via piezo actuators with nanometer resolution and can be coarsely positioned within a 7 x 7 x 7 mm3 volume with stick-slip actuators. Typically, we use the probes to pick-and-place individual nanowires onto a device platform fabricated in the Integration Lab for ex situ measurement of electrical or thermal conductivity or to place individual nanowires into a well-defined position with respect to other nanowires or devices.

Contact:
Brian Swartzentruber

Nano-Mesoscale Materials Integration: Nanoink Dip-Pen Nanolithography (DPN) 5000 System

The Nanoink DPN 5000 is a state-of-the-art commercial direct-write, AFM tip-based lithography technique capable of multi-component deposition of a wide range of materials with nanoscale registry. DPN has been used to fabricate multiplexed, customized patterns with feature sizes as small as 50 nm or as large as 10 µm on a variety of substrates that are written with molecular or liquid “inks.” Operating under ambient conditions, the system is compatible with a variety of organic, inorganic, and biological “ink” materials (including polymers, alkanethiols, silanes, hydrogels, nanoparticles, proteins, nucleic acids, and lipids). The CINT DPN system is equipped with the Nanoink 2D array accessory, which allows features to be printed rapidly over large areas. This direct-write capability is a user-friendly, benchtop technology that enables patterning without the need for a cleanroom, master stamp or photomask. DPN can print directly onto pre-existing nano- or microscale features, and though essentially a “bottom-up” fabrication technique, it can be used in conjunction with etching methods for rapid prototyping of, e.g., photomasks and plasmonic structures. The CINT DPN 5000 is further equipped with the Nanoink AFM Modes Kit for conductive AFM (C-AFM), electrostatic force microscopy (EFM), and magnetic force microscopy (MFM).

Contact:
Jennifer Hollingsworth

Biomolecular-Driven Mesoscale Self-Assembly
Energy-dissipative proteins are applied to drive the self-assembly across multiple length scales, and achieve mseoscopic composites that exhibit far-from-equilibrium dynamics.

Contact:
George Bachand

Synthesis of Amphiphilic Monomers and Polymerization Thereof
Small organic molecule/monomer synthesis and characterization, self-assembly and polymerization into structured materials. Controlled polymerization is done in an air-free, water-free environment to achieve narrow dispersity of resulting polymers.

Contact:
Kyungtae Kim

Synthesis and Self-Assembly of Polymer-Grafted Nano/Microparticles
Integrated setup of controlled polymerization and soft nano/microparticle synthesis to prepare polymer-grafted soft particles with narrow size dispersity. Self-assembly of multi-sized soft particles into complex ordered structures. Structural characterization using X-ray scattering and microscopic techniques.

Contact:
Kyungtae Kim

Polymer Pen Lithography for Rapid Replica Generation of Patterned Soft Materials
Polymer Pen Lithography (PPL) Nanofabrication System is a lithographic patterning tool for soft materials including polymers, nanoparticles, DNAs, proteins, and virus particles, all of which are hard to pattern on a surface with high precision using conventional lithographic techniques. The instrument utilizes soft-material pen arrays to print cm2 scale, 100,000+ duplicate patterns of arbitrary design (no mask or mold needed) simultaneously onto a substrate with sub-100 nm resolution. In addition, PPL is a unique discovery tool for nanomaterials. The patterned array can serve as an ensemble of “nanoreactors” that enables the fundamental research on nanomaterial self-assembly, crystallization, or physicochemical reactions in a high-throughput manner.

Contact:
Kyungtae Kim

Biomolecular Recognition and Phage Display

Nature utilizes molecular recognition for the control of protein-protein and protein-inorganic interactions that are key for control of cell-cycle processes and for the exquisite assembly of inorganic materials.  We have the ability to create recognition molecules through biological means (phage display).  These ligands can be used for recognition ligands in biosensors or for the hierarchical assembly of materials with emergent properties.

Contact:
Lisa Phipps

Lipid Membranes and Self-Assembled Films

An assortment of capabilities exists for the synthetic preparation of functionalized amphiphiles and their incorporation in lipid vesicles, supported lipid membranes, self-assembled monolayers on silicon surfaces, and Langmuir films.  The self-assembled films can be interrogated with a variety of spectroscopic techniques, which include dynamic light scattering, fluorescence microscopy and spectroscopy, NMR, and XPS, and at the nanoscale via in situ AFM imaging and TEM.  Interactions of metal ions, small molecules, proteins, and whole cells against functionalized films have been previously explored.

The capabilities that are available to CINT Users include:

  • Wet laboratory facilities for the synthesis and characterization of functionalized amphiphilic molecules
  • Liposome preparation via sonicators and extruders
  • Langmuir troughs for monolayer and multilayer film preparation
  • Inverted fluorescence microscope coupled with intensified CCD camera and CCD spectrometer for simultaneous imaging and spectroscopic characterization of Langmuir monolayers
  • Temperature controlled in situ AFM for nanoscale imaging under varying environmental conditions
  • Microcalorimetry to measure binding energies of protein association at lipid membrane surfaces
  • Fluorescence recovery after photobleaching (FRAP) characterization of lateral mobility in substrate-supported lipid membrane assemblies
  • Brewster angle microscopy for characterization of thin films
  • Generation of patterned hybrid and supported bilayer assemblies on derivatized substrates
  • Synthesis and assembly of lipids incorporating molecular recognition elements (peptides, chelates etc.)

Contact:
Lisa Phipps

Mesenchymal Stem Cell Fate and Differentiation
We actively culture and differentiate adult-derived mesenchymal stem cells for the study of their interaction and altered cell-fate with polymers, nanostructured substrates (hard and soft materials of varied tensile strength and patterning), and radiation of varied frequencies.  Studies can include detailed static or dynamic mRNA expression levels, protein expression levels, and morphology (flow cytometry and/or confocal microscopy).

Contact:
Lisa Phipps

Peptide- and DNA-Based Assembly of Optical and Nanomaterials
DNA or custom designed and synthesized peptides can be utilized to create 2- and 3-D architectures, with-or-without integrated optical or nanomaterials.

Contact:
Lisa Phipps

Lipid and Polymer Dynamic Membrane-Based Assemblies

Preparation of vesicle, micelle and 2-dimensional membrane structures based upon combinations of amphiphilic lipids and block-co-polymers.  Optical cofactor incorporation and environmental control to induce dynamic optical response is a primary focus.  Materials can be interrogated with a variety of spectroscopic techniques, which include dynamic light scattering, fluorescence microscopy and spectroscopy, NMR, and XPS, and at the nanoscale via in situ AFM imaging and TEM.

The capabilities that are available to CINT Users include:

  • Liposome, polymersome micelle and membrane architecture preparation via sonicators and extruders
  • Langmuir troughs for monolayer and multilayer film preparation
  • Inverted fluorescence microscope coupled with intensified CCD camera and CCD spectrometer for simultaneous imaging and spectroscopic characterization of materials
  • In situ AFM for nanoscale imaging under varying environmental conditions
  • Fluorescence recovery after photobleaching (FRAP) characterization of lateral mobility in substrate-supported lipid membrane assemblies
  • Generation of micro-patterned hybrid and supported bilayer assemblies on derivatized substrates

Contact:
Lisa Phipps

Polymer/Sol-Gel Nanocomposites for Biohybrid Assembly

We have developed methods for the preparation of polymer/sol-gel composite materials for biohybrid materials design.  Our primary focus is on the development of materials suitable for long-term storage and transport of biological materials with a particular focus on understanding biological membrane/synthetic material interfaces.  We have designed a number of bio-friendly polymers along with sol-gel preparative methods that minimize conditions harmful to biological specimens.

Contact:
George Bachand

Soft Material Fossilization and Nano-Replication

Expertise in shape-preserved replication of biological cells, tissues and organisms for cellular (re)engineering, specimen preservation and enhanced functions is available. Using sol-gel approaches, lithographically defined biopolymers, gels, and single cells can be replicated into both hard (silica, glassy carbon, etc.,) and soft synthetic (e.g., PEG) materials with < 10 nm precision.

Contact:
Bryan Kaehr