United States
Environmental Protection
Agency
Office of Water
EPA 833-B-97-001
January 1997
Rev. January 2001
U.S. EPA NPDES Permit
Writers' Course

Sacramento, California
January 22-26, 2001

Workbook

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                              TABLE OF CONTENTS
MODULE/TITLE
PAGE
1     Overview of the Clean Water Act and the National Pollutant Discharge Elimination
      System (NPDES) Program	  1-1
2     Scope and Regulatory Framework of the NPDES Program  	  2-1
3     NPDES Permits:  Types, Components, and Issuance Process	  3-1
4     The Permit Application Process	  4-1
5     Technology-Based Effluent Limits	  5-1
5A   Secondary Treatment Standards for Municipal Dischargers	5A-1
5B   Effluent Limitations Guidelines for Non-Municipal Dischargers	  5B-1
5C   Best Professional Judgement-Based Permit Limits	  5C-1
5D   Variances to Permit Effluent Limits  	5D-1
6     Overview of Water Quality Standards and Limitations  	  6-1
6A   Standards to Permits Process	6A-1
6B   Introduction to Water Quality Modeling	  6B-1
6C   Developing  Chemical-Specific Water Quality-Based Effluent Limitations	6C-1
6D   Whole Effluent Toxicity (WET)	6D-1
6E   Variances to Water Quality-Based Effluent Limits	  6E-1
7     Monitoring and Reporting Conditions	  7-1
8     Special Conditions	  8-1
8A   Special Conditions for Municipal Dischargers	8A-1
9     Standard Conditions of NPDES Permits	  9-1
10    Administrative Process	  10-1
Exercise - Permit Writing Practical Exercise	  Ex-1

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                                 MODULE # 1

           Overview of the Clean Water Act and the National Pollutant
                Discharge Elimination System (NPDES) Program
OVERALL OBJECTIVES:

      *  Identify the objectives of the Clean Water Act

      *  Discuss major provisions of the Clean Water Act

      +  State of the purpose of the NPDES Program

      «•  Illustrate the scope and size of the program in number of permittees

      «•  Discuss the history and evolution of the NPDES program

      *  Explain future direction of the NPDES program


LOGISTICS:
            :-%»
Presentation Format: Lecture
Approximate Presentation Time:  60 minutes
Review Questions/Exercise: None
Applicable StatutoraMfii Regulatory Citations:
               - '. "' *£jj«c* *••' ,
Clean Wate
A)
                                 33 U.S.C. 1251 et seq

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Module 1
Overview of the Clean Water Act and the National Pollutant
       Discharge Elimination System (NPDES) Program
              Overview of the Clean Water
             Act and the National Pollutant
             Discharge Elimination System
                    (NPDES) Program
            Clean Water Program Development

                •  1899 Rivers and Harbors Act
                •  1948 Federal Water Pollution Control Act
                  (FWPCA)
                •  1965 Water Quality Act
                •  1970 Executive Order - EPA established
                •  1970 Refuse Act Permit Program
                •  1972 FWPCA Amendments
                •  1977 Clean Water Act (CWA)
                •  1987 Water Quality Act
  NPDES Permit Writers Training Course
                              1-1

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                  Overview of the Clean Water Act and the National Pollutant
Module 1                   Discharge Elimination System (NPDES) Program
                   Water Quality Act of 1965
                 Required standards for interstate waters

                 Enforcement hampered by
                 -  Burden of proof with enforcing agency
                 -  Lack of standards
                 -  No criminal or civil penalties
                                                   &EPA
             Refuse Act Permit Program (RAPP)
              + Joint program of the Corps of Engineers
                and EPA
              • Required permits for discharges to public
                waterways
              • No criteria for making permitting
                decisions
              • Struck down by a Federal court in 1971
  NPDES Permit Writers Training Course

                                1-2

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Module 1
Overview of the Clean Water Act and the National Pollutant
        Discharge Elimination System (NPDES) Prograi
               Federal Water Pollution Control

                    Act Amendments -1972


              Section 101 (a)

              • Objective: Restore and maintain the chemical,
                physical, and biological integrity of the nation's
                waters

              • National Goals
                 - Eliminate the discharge of pollutants by 1985
                 - Achieve by July 1,1983, as an interim goal, a
                   level of water quality that provides for the
                   protection and propagation of fish, shellfish
                   and wildlife and provides for recreation in
                   and on the water
                Federal Water Pollution Control
               Act Amendments - 1972 (Continued)

               t Established NPDES, pretreatment, and
                 construction grants programs

               t Established compliance dates

               t Provided for authorization of State
                 NPDES permitting programs

               » Indicated that permit compliance is a
                 shield

               t Established significant penalties for
                 permit violations
  NPDES Permit Writers Training Course
                                 1-3

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                  Overview of the Clean Water Act and the National Pollutant
Module 1                   Discharge Elimination System (NPDES) Program
             Natural Resources Defense Council
                     Consent Decree -1976
                Required a list of toxic priority
                pollutants

                Required a list of primary industries
                for technology-based controls
                    Clean Water Act - 1977
            •  Section 307(a) adopted provisions of NRDC
               Consent Decree

            •  Clarified that Federal facilities are subject to
               State programs

            *  Pretreatment program delegation
               - Authorized EPA to approve local pretreatment
                 program
               - Required NPDES States to modify programs to
                 include pretreatment oversight
  NPDES Permit Writers Training Course

                                1-4

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Module 1
Overview of the Clean Water Act and the National Pollutani
        Discharge Elimination System (NPDES) Prograi
                   Water Quality Act - 1987
              • Specifies storm water permitting
                requirements
              • Designates that Indian tribes be
                considered "States"
              • Creates Federal sludge management
                program
              • Increases penalties for noncompliance
              • Renews emphasis of surface water toxics
                control
                NPDES Statutory Framework
            • All "point" sources
            • "Discharging
              pollutants"
            • Into "waters of the
              U.S."
                       Must obtain an
                       NPDES permit
                       from EPA or an
                       approved State
  NPDES Permit Writers Training Course
                                1-5

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Module 1
Overview of the Clean Water Act and the National Pollutant
        Discharge Elimination System (NPDES) Program
                    NPDES Permit Program
                  Distribution of Dischargers'
Majors
4,089
2,552
111
6,752
Type of Facility
Municipal
Non-Municipal
Federal
Total
Minors
17,466
35,359
882
53,707
            60,459 Individual Permits
            21,176 Applications with Permits Not Issued
            •As of
            209/00
   NPDES Permit Writers Training Course
                                  1-6

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Module 1
Overview of the Clean Water Act and the National Pollutant
         Discharge Elimination System (NPDES) Prograi
                    CWA Classes of Pollutants
                      •  Conventional pollutants
                         -  BOD
                         -  TSS
                         -  Oil and Grease
                         -  Fecal Coliforms
                         -  pH

                      •  Toxic pollutants
                         -  Heavy metals
                            •  Copper
                            •  Lead
                            •  Zinc
                            •  Nickel
                            •  Chromium
                            •  Etc.
               CWA Classes Of Pollutants (Continued)


                    • Toxic pollutants (cont'd)

                       - Organic chemicals
                          •  Benzene
                          •  1, 2 - Dichlorobenzene
                          •  Carbon tetrachloride
                          •  Etc.

                    • Nonconventional pollutants

                       - Ammonia
                       - Chlorine
                       - Toxicity
                       - Etc.
   NPDES Permit Writers Training Course
                                   1-7

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                  Overview of the Clean Water Act and the National Pollutant
Module 1                   Discharge Elimination System (NPDES) Program
                  Waters of the United States
                         40 CFR §122.2

             Alt waters currently used, used in the past,
             or susceptible to use for interstate or
             foreign commerce including all waters
             which are subject to the ebb and flow of
             the tide...
             Examples of "Waters of the US" include:
              - rivers and streams    - sloughs
              - lakes and ponds      - playa lakes
              - tributaries          - territorial seas
              - wetlands           - others...
                Waters of the US (continued)
                   • What about ground water?
                      - May be if a direct
                        hydrological connection
                      - May be "Waters of the
                        State"
                   • What about treatment
                     ponds or lagoons?
                                                 &EPA
  NPDES Permit Writers Training Course
                               1-8

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Module 1
Overview of the Clean Water Act and the National Pollutantl
        Discharge Elimination System (NPDES) Program
              NPDES Accomplishments to Date

               Since 1972:
               • $70 Billion - POTW Construction
               • Pollutant loads reduced from 7 to
                 4.3 thousand tons per day
               • Water bodies meeting standards
                 increased from 37% to 55%
                     Rivers and Streams*
                                  Threatened
                                    10%
                 Impaired
                  35%
          * 842,426 of 3.6 million miles assessed.
          Source: 1998 State 305(b) reports
                                            Fully Supporting
                                                55%
  NPDES Permit Writers Training Course
                                1-9

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1-10

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                      CLEAN WATER ACT
                            Key Sections
 Title I    Research and Related Programs
           - Section 101 Declaration of Goals and Policy
 Title II    Grants for Construction of Treatment Works
Title in   Standards and Enforcement
           -Section 301 Effluent Standards
           - Section 302 Water Quality-Related Effluent Limitations
           • Section 303 Water Quality Standards and Implementation Plans
           - Section 304 Information and Guidelines [Effluent]
           - Section 305 Water Quality Inventory
           - Section 307 Toxic and Pretreatment Effluent Standards
Title IV   Permits and Licenses
           - Section 402 National Pollutant Discharge Elimination System
           - Section 405 Disposal of Sewage Sludge
Title V    General Provisions
           -Section 510 State Authority
           -Section 518 Indian Tribes
Title VI   State Water Pollution Control Revolving Funds
                                1-11

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                                  MODULE #2

            Scope and Regulatory Framework of the NPDES Program


OVERALL OBJECTIVES:

   +  Identify the general NPDES program areas

   *•  Provide an overview of the Code of Federal Regulations

   *  Identify NPDES program regulatory framework (Part 122)

   4-  List and explain essential sections of Part 122

   *  Define essential terminology (e.g., point source, pollutant)

   *  Explain the roles of Federal and State authorities

   *  Provide authorization status of States
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 30 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:
      CWA Section 402
      CWA Section 405

      40 CFR Part 122

      40 CFR Part 125
National Pollutant Discharge Elimination System
Disposal of Sewage Sludge

EPA Administered Permits Programs: The National Pollutant
Discharge Elimination System
Criteria and Standards for the National Pollutant
Discharge Elimination System

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Module 2      Scope and Regulatory Framework of the NPDES Program
              Scope and Regulatory
            Framework of the NPDES
                     Program
                                        &EPA
                Learning Objectives
          • Define scope of NPDES program
          • Describe NPDES regulatory
            framework
          • Explain role of EPA and State/Tribal
            Authorities
          • Provide program status

          	AEPA
NPOES Permit Writers Training Course
                         2-1

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Module 2
Scope and Regulatory Framework of the NPDES Program
                   General Definitions
               • Clean Water Act Legislation
               + NPDES Regulations
               • Policy and Guidance
                                              v>EPA
                   NPDES Regulation
              Code of Federal Regulations (CFR)
              - Where regulations promulgated in FR
                are published annually
              - Title 40: Protection of Environment
NPDES Permit Writers Training Course
                            2-2

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Module 2
Scope and Regulatory Framework of the NPDES Program
                     NPDES Regulations (Continued)
                      Federal Register (FR)
                       -  Where rules are first proposed and
                          then promulgated
                       -  includes background information
                          (i.e., preamble)
                       -  Published daily
                        Key NPDES Regulations
              40 CFR Part
                121
                122
                123
                124
                125
                129
                130
                131
                133
                136
                401
                403
               405-499
     Description
     State Certification of Activities Requiring a Federal License or Permit
     EPA Administered Permit Programs: The National Pollutant Discharge
     Elimination System
     State Program Requirements
     Procedures for Decisionmaking
     Criteria and Standards for the National Pollutant Discharge Elimination System
     Toxic Pollutant Effluent Standards
     Water Quality Planning and Management
     Water Quality Standards
     Secondary Treatment Regulation
     Guidelines for Establishing Test Procedures for the Analysis of Pollutants
     General Provisions
     General Pretreatment Regulations
     Effluent Limitations Guidelines and Standards
NPDES Permit Writers Training Course
                                         2-3

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Module 2
Scope and Regulatory Framework of the NPDES Program
                 Scope of NPDES Program
Indirect
Discharger


Municipal
Discharger
        w «
           40 CFR 122
           40 CFR 403
     40 CFR 122
     40 CFR 257
     40 CFR 501
     40 CFR 503
40 CFR 122  40 CFR 122
40 CFR 125  40 CFR 125
40 CFR 133
40 CFR 122
40 CFR 125
40 CFR 122
40 CFR 125
            Scope of NPDES Program (Continued)



Typ«of
Dlach*rg*/Act
Mty






I
Applicable
Regulation!
j-a


Non -Municipal









..
Mon^rocass 1
WMtewater 1


40 CFR 122
40 CFR 125
40 CFR 405-499



Storm Water





Storm Water
Program





40 CFR 122 40 CFR 122
40 CFR 125
&ER&




NPDES Permit Writers Training Course
                               2-4

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Module 2       Scope and Regulatory Framework of the NPDES Program
                 NPDES Implementation

         • Before State/Tribal program approval:
            - EPA issues permits
            - EPA conducts compliance and monitoring
              activities
            - EPA enforces

         • After State/Tribal program approval:
            - States implement as above
            - EPA role = oversight
               • Grants
               • Administrative, technicai and legal support and training
               • Enforcement as necessary
             Types of NPDES Authorization


              1. Basic Municipal and Industrial
                 Permit Program
              2. Pretreatment Program
              3. Federal Facilities Program
              4. General Permit Program
              5. Sludge Permit Program
NPDES Permit Writers Training Course

                             2-5

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Module 2
Scope and Regulatory Framework of the NPDES Program
                       Map of Authorization
                    State NPDES Program Authority
                                       Region 5
                 Region 1ft,
                                Region 1
                   Alaska |  /
                  , o
                    '"
                  Hawaii
            J No Authority
            " Base, FF. PT, Gen
            Base, Gen
            «Base, PT, Gen
            Base, FF, Gen
            j Full Authority
                                         Puerto Rico

                                               Virgin Islands
                                                          &EPA
NPOES Permit Writers Training Course
                                    2-6

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                   FEDERAL NPDES REGULATIONS
                                    (40 CFR Part 122)

Subpart A - Definitions and General Program Requirements
122.1   Purpose and Scope of NPDES Program
122.2   Definitions
122.3   Exclusions
122.4   Prohibitions
122.5   Effect of a Permit
122.6   Continuation of Expired Permits
122.7   Confidentiality of Information

Subpart B - Permit Application and Special NPDES Program Requirements
122.21  Applications
122.22  Signatures Requirements for Applications
122.23  Animal Feeding Operations
122.24  Aquatic Animal Production
122.25  Aquaculture
122.26  Storm Water Discharges
122.27  Silviculture
122.28  General Permits
122.29  New Sources and New Discharges

Subpart C - Permit Conditions
122.41  Standard Conditions
122.42  Standard Conditions Applicable to Specified Categories
122.43  Permit Conditions
122.44  Permit Limitations
           (a) Technology Basis                  (j)  Pretreatment Program
           (b) Other Basis (not WQ)               (k)  Best Management Practices
           (c) Reopeners                       (1)  Antibacksiiding
           (d) Water Quality Basis                (m) Private Treatment Works
           (e) Priority Pollutants                  (n)  Grants
           (f)  Notification Levels                 (o)  Sludge
           (g) 24 Hour Reporting                 (p)  Coast Guard
           (h) Duration of Permits                 (q)  Navigation
           (i)  Monitoring

122.45  Calculating Limitations
           (a)  Discharge Points                   (f)  Mass Based Limits
           (b) Production Basis                   (g)  Intake Water Pollutants
           (c)  Metals                           (h)  Internal Waste Streams
           (d) Continuous Discharges              (i)  Discharge into Wells
           (e)  Non-continuous Discharges

122.46  Duration of Permits
122.47  Schedules of Compliance
122.48  Reporting
122.49  Consideration of Other Federal Laws
122.50  Disposal to Other Points

Subpart D - Transfer, Modification, Revocation and Reissuance, and Termination of
              Permit
122.61  Transfer of Permits
122.62  Modification or Revocation and Reissuance of Permits
122.63  Minor Modifications of Permits
122.64  Termination of Permits
                                           2-7

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2-8

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Office of Wastewater Management - NPDES Permit Program
            wysiwyg://89/http://www.epa.gov/owm/npdes.htm
                    SEPA
•Jttttcf State
Envionnixi

 of
                                        i Agmcy
OFFICE OF WASTEWATER
      MANAGEMENT
                        National Pollutant Discharge Elimination

                           System (NPDES) Permitting Program

                     I Overview j Program Areas | Training Courses | Permit Forms | Contacts |
                                         I Additional Information |

                    Overview

                    The purpose of the National Pollutant Discharge Elimination System
                    (NPDES) Program is to protect human health and the environment. The
                    Clean Water Act requires that all point sources discharging pollutants into
                    waters of the United States must obtain an NPDES permit. By point sources,
                    EPA means discrete conveyances such as pipes or man made ditches. This
                    does not necessarily mean that a household must obtain a permit to connect
                    to a city sewer, but the facilities where discharges go directly into surface
                    waters must obtain a permit. Some pollutants that may threaten public health
                    and the nation's waters are: human wastes, ground-up food from sink
                    disposals, laundry and bath waters, toxic chemicals, oil and grease, metals,
                    and pesticides.

                    To learn more about NPDES permits, please read our Frequently Asked
                    Questions and/or section on NPDES Permits Program - General Information.
                   Program Areas

                   There are numerous program areas associated with water permitting,
                   including Animal Feeding Operations, Pretreatment, and Stormwater. Water
                   Permits Program Areas provides a list of these areas, including overviews
                   and links.
                   Training Courses

                   The EPA offers numerous courses to explain the regulatory framework and
                   technical considerations of NPDES and some of its supporting programs.
                   These courses are designed for permiter writers, industrial dischargers, EPA
                   officials, and other interested parties. Click on the links below to learn more
                   about these courses.

                   NPDES Permit Writers' Training Course

                   Pretreatroent Training Course

                   Whole Efficent Toxicitv Training Course


                   NPDES Permit Application Forms

                   The following NPDES permit applications are in Adobe Acrobat PDF format.
                   You can obtain a FREE copy of Adobe Acrobat Reader by clicking on the
1 of 3
                                                    2-1C
                                    8/18/99 3:25 PM

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Office of Wastewater Management - NPDES Permit Program
wysiwyg://89/http://www.epa.gov/owm/:
                     icon below.
                                                 Get Acrobat"
                                                    Reader
                     Form1: General Information (must be submitted by all facilities applying for
                     an
                           individual NPDES permit, with the exception of MS4s)
                     2A: Application for permit to discharge municipal wastewater from publicly
                           owned treatment works (POTWs)

                     2B: Application for permit to discharge wastewater - concentrated animal
                           feeding operations and aquatic animal production facilities

                     2C: Application for permit to discharge wastewater - existing manufacturing,
                           commercial, mining and silvicultural operations (Revisions proposed
                     for
                           Form 2C have been discontinued.)

                     2E>: Application for permit to discharge process wastewater - new sources
                     and
                           new dischargers

                     2E: Application for facilities which do not discharge process wastewaters

                     2F: Application for permit to discharge storm water associated with
                     industrial
                           activity

                     2S: Application for sewage sludge (biosolids) permit for treatment works
                           treating domestic sewage (TWTDS)
                     NPDES ( ontacts

                     EPA may authorize States, Territories, and Tribes to implement the NPDES
                     Program. In most States, the state environmental protection office issues
                     NPDES permits. However, EPA Regional Offices issue NPDES permits in
                     States that have not received EPA approval to issue permits. These States
                     may require additional state permits.

                     Here are the regional and state contacts for NPDES Permits:

                     EPA Regional Contacts

                     State Contacts


                     Additional Informal ion

                     General Permit Library-

                     Selected Publications on NPDES Program

                     Catalog of Publications for NPDES (PDF File*)

                     Ordering Publications
2 of 3
                                                     2-11
                         8/18/991

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                                  MODULE #3

          NPDES Permits: Types, Components, and issuance Process


OVERALL OBJECTIVES:

   *  Explain the various types of NPDES permits

   «•  Introduce and discuss the major components of an NPDES permit

   *  Introduce the decision-making process for effluent limits

   *  Explain the permit development process

   4-  Identify process differences for new permits vs. permit renewals vs. re-opened or
      modified permits
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 30 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:
      CWA Section 402
      CWA Section 405

      40 CFR Part 122

      40 CFR Part 125
National Pollutant Discharge Elimination System
Disposal of Sewage Sludge

EPA Administered Permits Programs: The National Pollutant
Discharge Elimination System
Criteria and Standards for the National Pollutant Discharge
Elimination System

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Module 3    NPDES Permits: Types, Components, and Issuance Process
                 NPDES Permits:
             Types, Components, and
                 Issuance Process
                                        SEPA
                Learning Objectives
          • Describe NPDES permit types

          • Discuss major components of
            NPDES permit

          • Describe the overall permit issuance
            process
NPDES Permit Writers Training Course
                         3-1

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Module 3    NPDES Permits:  Types, Components, and Issuance Process
                     What is a Permit?

            •  It is a license ...
                -  Issued by the government to persons
                  conducting business in the United
                  States
                -  Granting permission to do something
                  which would be illegal  in the absence
                  of the permit
            •  There is  no right to a permit and it is
               revocable for cause (noncompliance)
            •  For our purposes, NPDES permit is
               license to discharge
                 Types of NPDES Permits
            • Individual
                - 1 application submitted -* 1 permit
                  issued

            • General
                - 1 permit issued •» many applications
                  submitted
                - Issued on an area-wide (State,
                  watershed, etc.) basis
                - Available when:
                   • Same or similar operations
                   • Discharge same wastes
NPDES Permit Writers Training Course

                              3-2

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Module 3     NPDES Permits: Types, Components, and Issuance Process
             Individual Permit Issuance Process
                             Pwiiift and Fact Sheet
                                Development
                              EflkwntLMts
                               Public Notice and
                               Public Comments
                                Final Permit
                                                        vvEPA
               General Permit Issuance Process
                               Identify Need and
                                Collect Data
                              Permit and Fact Sheet
                                Development
                             • EflhMM Unite
                               PUDHC Notice and
                               Public Comments
                               Notice of intent
                               to be Covered
NPDES Permit Writers Training Course
                                  3-3

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Module 3     NPDES Permits: Types, Components, and Issuance Process
                        Permit Components
            Industry-Specific
             Components
Components of All Permits

     Cover Page	
Municipal-Specific
  Components
            Effluent Guidelines
            BPJ
            BMPs
EfftlMflt LifFM&rtlOfttt
I********
Water QuattyBased
i
Monitoring « Reporting
ReQuJfenwiits . .
	 i
Special Conditions
• 	 ". rf^^ jl.*-*^.. tfrr h * iliij* i
: • :t : - • compBDnps scnecKMs
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•• : • awinwntr ..
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.. ::•»•;•••.• XNiwt fwqumnem
i





• Secondary
• Equivalent to Secondary

Bu^rfB^l^rfMI^Mtf
* nvvvPvnVfK
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* Municipal jo»age Oltidge
                                Standard CoodWoiw
NPDES Permit Writers Training Course
                                     3-4

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                                   MODULE # 4
                         The Permit Application Process
OVERALL OBJECTIVES:

   «•  Identify parties responsible for submitting a permit application

   *  List and provide description of NPDES permit application forms

   *  Distinguish between requirements for new and existing dischargers

   *  Discuss application submittal deadlines

   *  Identify pollutants and parameters to be sampled and reported on the application

   *  Explain the process of reviewing applications

   *  Identify common mistakes and omissions in permit applications

   *  Highlight other useful information and ways of obtaining additional information

   *  Provide a practical exercise for reviewing permit applications


LOGISTICS:

Presentation Format: Lecture, exercise
Approximate Presentation Time: 45 minutes
Review Questions/Exercise: 30 minutes
Applicable Statutory and Regulatory Citations:
      40 CFR §122.21
      40 CFR §122.22
      40 CFR §122.26
      40 CFR §122.29
      40 CFR Part 122, Appendix D
      40 CFR §123.25
Application for permit
Signatories to permit applications and reports
Storm water discharges
New sources and new discharges
NPDES Permit Application Testing Requirements
Requirements for permitting

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Module 4                            The Permit Application Process
                The Permit Application
                          Process
                                               vvEPA
                   Learning Objectives
             • 40 CFR 122.21 - Application for a permit
             * Who must submit permit applications?
             • When are applications due?
             • What forms and information are
               required for permit applications?
             • What are the responsibilities of the
               permit writer?
NPDES Permit Writers Training Course
                             4-1

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Module 4
The Permit Application Process
                Who Must Apply for a Permit


               > Anyone who discharges pollutants or
                 proposes to discharge pollutants to
                 waters of the U.S.
                  -  Signatories - 40 CFR 122.22
               > Exceptions include:
                  -  Dredged or fill materials
                  -  Some marine vessel discharges
                     (e.g., laundry, shower, etc.)
                  -  Non-point source runoff
                  -  Indirect dischargers to POTWs
               	x-xEPA
                         When to Apply
Type of
Permit
Individual
General
Type of Discharger
New
Discharger
Source
Existing
New
Existing
Schedule*
180 days before date of
discharge commencement
180 days before expiration of
existing permit
Specified in general permit
X number of days following
issuance of general permit
         * Authorized States may use more stringent deadlines.
                                                     &EPA
NPDES Permit Writers Training Course
                                 4-2

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Module 4
The Permit Application Process
           Additional Requirement for New Sources
           •  Where EPA issues permit and finds the permit to be a
              major Federal action affecting the quality of the
              human environment as defined under the National
              Environmental Policy Act (NEPA)
               - EPA determines whether an environmental impact
                 statement (EIS) is required pursuant to NEPA
               - EIS includes recommendation to issue or deny the permit
           •  EPA not required to conduct NEPA review for a state-
              issued permit, but state environmental policy act may
              have similar requirements.
                                                       &EPA
                EPA Application Forms for NPDES
                         Individual Permits
Form
1
2A
2S
2B
2C
2D
Titl^Applkability
General Information
New and existing POTWs
Treatment Works Treating Domestic
Sewage (TVVTDS)
New and existing animal feeding
operations and aquatic animal
production facilities
Existing manufacturing, commercial,
mining, and silvicultural discharges
New manufacturing, commercial,
mining, and silvicultural discharges
Regulation Cite
122.21(f)
12231 (j)
122.21(q)
122.21 (i)
12Z21(g)
122.21 (k)
NPDES Permit Writers Training Course
                                  4-3

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Module 4
The Permit Application Process
                 EPA Application Forms for NPDES
                    Individual Permits (Continued)





Form
2E
2F

None
None
Title/Applicability
Manufacturing, commercial, mining,
and silvicultural facilities that discharge
only non-process wastewater
Stormwater discharges associated
with industrial activities & discharges
associated with small construction
activity (no later than March 2003)
Stormwater discharges from large
and medium MS4s
Stormwater discharges from small
MS4s (no later than March 2003)
Regulation Cite
I2Z21(h)
12Z26(c)

12Z26(d)
122.33
A
«r
               Major Components of Form 2C

              I. Outfall location
              II. Flow, sources of pollution, treatment technologies
             III. Production information (if applicable)
             IV. Improvements (if applicable)
             V. Intake and effluent characteristics
             VI. Potential discharges not covered by analysis
            VII. Biological testing data
            VIII. Contract analysis information
             IX. Certification/signature
NPDES Permit Writers Training Course
                                  4-4

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Module 4                            The Permit Application Process


             Intake and Effluent Characteristics
       	Form 2C, Section V	
        • "Part A" conventional and non-conventional
          pollutants including BOD, COD, TOC, TSS,
          NH3, flow, temperature, pH

        • "Part B" conventional and non-conventional
          pollutants (e.g., oil and grease, radioactivity,
          color, etc.)
             Intake and Effluent Characteristics
                Form 2C, Section V (Continued)
           "Part C" Priority Pollutants
            - Metals, total cyanide, and total phenols
            - 2, 3, 7, 8-TCDD (dioxin)
            - Toxic Organic Pollutants
               • Volatile compounds
               • Acid compounds
               • Base/neutral compounds
               • Pesticides

                                               vvEPA
NPDES Permit Writers Training Course

                             4-5

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Module 4
The Permit Application Process
              Primary Industries and Required
                      GC/MS Fractions
Industry Category
Adhesives and sealants
Aluminum forming
Auto and other laundries
Battery manufacturing
Coal mining
Coil coating
Copper forming
Electric and electronic compounds
Electroplating
Explosives manufacturing
Foundries
Gum and wood (all subparts except D and F)
Subpart D - tall oil rosin
Subpart F - rosin-based derivations
Inorganic chemicals manufacturing
Iron and steel manufacturing
Leather tanning and finishing
Mechanical products manufacturing
Nonferrous metals manufacturing
GC/MS Fraction
Volatile
X
X
X
X
-
X
X
X
X
-
X
X
X
X
X
X
X
X
X
Acid
X
X
X
-
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Base/Neutral
X
X
X
X
-
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Pesticide
_
-
X
-
-
-
-
X
-
-
_
X
-
-
-
-
X
-
X
              Primary Industries and Required
                 GC/MS Fractions (Continued)

Industry Category
Ore mining (applies to the base and precious
metals/Subpart B)
Organic chemicals manufacturing
Paint and ink formulation
Pesticides
Petroleum refining
Pharmaceutical preparations
Photographic equipment and supplies
Plastic and synthetic materials manufacturing
Plastic processing
Porcelain enameling
Printing and publishing
Pulp and paperboard mills (see footnote 2)
Rubber processing
Soap and detergent manufacturing
Steam electric power plants
Textile mills (Subpart C-Greige Mills are exempt)
Timber products processing
GC/MS Fraction
Volatile Acid Base/Neutral
_

X
X
X
X
X
X
X
X
-
X
X
X
X
X
X
X
X

X
X
X
-
X
X
X
-
-
X
X
X
X
X
X
X
_

X
X
X
-
X
X
X
-
—
X
X
X
X
X
X
X
Pesticide
_

-
X
X
-
-
X
X
-
-
X
X
-
-
-
X
X
4-12
NPDES Permit Writers Training Course
                              4-6

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Module 4                             The Permit Application Process
              Responsibility of Permit Writer
               Verify completeness of application

               Verify accuracy of application
              Reviewing Permit Applications

           • Are all spaces filled in, including N/A where
             appropriate?
           • Do the concentration, mass and flow values
             accurately characterize the discharge?
           • Are the reported values consistent with
             historical information?
           • Do concentration values correspond with
             analytical detection limits?
           • Are signatory and certification requirements
             fulfilled (40 CFR §122.22)?
          	              &EPA
NPOES Permit Writers Training Course

                              4-7

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Module 4
The Permit Application Process
                  Common Omissions
             Map required in Form 1
             Flow diagram required in Form 2C

             Required metals

             Required GC/MS fractions for Primary
             Industry

             Expected toxics and other pollutants

             Production rates
           Obtaining Additional Information

           • Telephone can be used to obtain
             required or supplemental
             information (add note to permit file)
           • Permit writer may request that
             applicant submit changes in writing
           • Permit writer may request that
             applicant submit a new application
             to address deficiencies
                                            &EPA
NPDES Permit Writers Training Course
                           4-8

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Module 4                          The Permit Application Process
                Other Useful Information

             Review DMRs, STORET or PCS data
             Review previous applications or
             inspection reports
             Review development documents,
             EPA Treatability Manual, State Water
             Quality Standards
             Look for information on other
             permits (e.g., RCRA hazardous
             waste or air permits)             A
NPDES Permit Writers Training Course

                            4-9

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4-10

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                                   MODULE #4

                             PRACTICAL EXERCISE

                        Review of NPDES Permit Applications

GIVEN:      NPDES Application Forms 1 and 2C from Luster Glass Inc.

REQUIREMENT:   Review the permit applications from Luster Glass Inc. and answer the
                   questions below.

QUESTIONS:

(1)    Is this facility a POTW or does it have a concentrated animal feeding operation?	
(2)    Who is Mr. Ceccarelli?.
(3)    What does Luster Glass Inc. make?
(4)    Did the proper official sign the application form?.
      How do you know?	
(5)    To what body of water does Luster Glass Inc. discharge its process water?
(6)    How many outfalls are there at Luster Glass?.
(7)    Has the company collected any data on the toxicity of its wastewater?

(8)    Does Luster Glass Inc. have its own analytical laboratory for the analysis of priority
      pollutants?	

(10)   Based on the water flow schematic included in the permit application, what wastewaters
      are treated at Luster Glass Inc.? What is the total treated wastewater flow?	
                                       4-11

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(11)   What is the wastewater flow after treatment shown on the water flow schematic?
(12)   Does wastewater flow into treatment equal wastewater flow out of treatment on the
      water flow schematic?
                                       4-12

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      -. »*»»>ii wi iyisv HI int; un&iiaueu ateds uriiy
                                      f £ chfractfrs/inch).
(fill-in areas are spaced for elite type, i.e.,
    ORM   I

    L.   &ERA
                                                                                         Form Approved. OMB No. 204O4O86 Approval expires 7-3148
U.S). KMVtRONMKNTAt. PROTECTION AGENCY
     GENERAL INFORMATION
         ContollduiudParmto Program
         > "General InttmetUmt""
                                                                                                  L EPA I.D. NUMBER
       LABI L ITEMS"
  ffc FACILITY NAME  >
    FAC£
 V- MAIMNC ADDRESS^
                                                                                                  If
                                                                                                  it In th*
 H. POLLUTANT CHARACTERISTICS
                                                                             as been provided, affix
                                                                             we. Review the inform-
                                                              carefully; if any of ft is incorrect, cross
                                                         through it and enter the correct data m the
                                                         appropraMa fill in area below, Alao, if any of
                                                         the preprlntad data is absent ftfte era* !» 
                                                         X
                                                                       B.  Ooas or «»at this facility Ithtm sitting or pnpattd)

                                                                         vfiMtlB avtinMl pivductiofi fJicBity which mults Hi •
                                                                         dbehai«»to«wtamoflhaUJ8.?(FOflM26)
                                                                                     X
  C. It this a facility which currently results in
     to waters of the U.S. other than those described In
     A or B above? (FORM 2C)     	
                                                    X
                    X
                                                                     D. Is tnis a prapoaao facility rainar tAan tneav oocnooo
                                                                        in A of B aeowey which will remit In a dTacharaa to
                                                                                         FORM 2D)	L.	
   E. Does  or will this facility treat, store, or dispose of
     hazardous wastes? (FORM 3)
                                                                       F,  Do you or will you inject at this facility industrial or
                                                                          municipal effluent below the lowermost stratum con-
                                                                          taining. witMn  one quarter mUe of the wall bore,
                                                                          underground sources of drinUflf water? (FORM 4)
    Do you or will you inject at thu facility any produced
   kwater or other fluids which are brought to the surface
   Fin connection with conventional oil or natural gas pro*
    duction, inject fluids used for enhanced recovery of
    oil or natural ges, or inject fluids for storage of liquid
    hydrocarbons? (FORM 4)
                                                                        H. DoyouorwiUyoutnjactattftisfscilrtyfluidsfor
                                                                          del proceesee eucn ae iwwnQ of sulfur by the
                                                                          proosss, solution mining of minerals. In situ combus-
                                                                          tion of fossil fuel, or recovery of ajauUietiiiel energy?
                                                                          (FORM 4)   -7.  '---.>.-%.-??i-Wr.^-..
     1$ this facility a proposed ttMttonery sou*o» wnicn a
     one of the 28 industrial categories listed in the In-
     structions and which will potentially emit 100 tons
     per year of »ny  air pollutant regulated under the
     Clean Air Act and may affect or be located in an
     attainment ares? (FORM 5}
                              J.  Is this facility a proposed sia>Junaiy source which is
                                 NOT one of the 28 industrial cataooites listed in the
                                 instructions and which will potentially emit 250 tons
                                 par yeer of any air poNutaflt regulated under the Clean
                                 Air Act and may affect or be located in an
                                   a? (FORM 5)
                                                                                                                              X
                                                                                              ft. PHONK (ana cod* A no.)
                             A. NAME at TITLE (latt, fiftt, « titit)
 V. FACILITY MAILING ADDRESS
                                  A. STREET Oil P.O. BOX
                             0. CITY Oil TOWN
 VI. FACILITY LOCATION
                  A. STBECT. ROUTE NO. OH OTHER SPECIFIC IDENTIFIER
                            B. COUNTY NAMK
                              . CITY OR TOWN
EPA Form 3510-1 (Rev. 10-80}
                                                                       4-13
                                                                                                                   CONTINUE ON REVERSE

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   COI
   %/li
  NTINUED FROM THE FRONT

VII. SIC CODES (4-digit, in orderof priority I
   VIII. OPERATOR INFORMATION
                                                                                                                B. Ictnanatnaliftadln

                                                                                                                  ownar?

                                                                                                                 JR YES Q NO
        c. STATUS OF OPERATOR (Enter the appropriate letter into the answer box; If "Other, *>ectfy.)
                                                                                                 p. PHONE (area coo* * no.)
    F " FEDERAL
    S-STATE
    P - PRIVATE
                    M - ru0i.lt; (other toon federal or state)
                    0 - OTHER (tptcffyt
    e    Box   31 M                 	
                                                                                             Is tna facility located on Indian lands?
                                                                                                 OYES     El NO
  X EXISTING ENVIRONMENTAL PERMITS
       A. NPDES (Discharges to Surface Water)
                                            ». FSD Mfr Emissions from Proposed Sources)
      m. uic (Underground Injection of Fluidsf
                                                      E. OTHER (specify)
           c. RCRA (Hazardous Wattes)
                                                      K. OTHER (specify)
  Attach to this application a topographic map of the area extending to at least one mile beyond properly bounderies. The map must show
  the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste
  treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface
  water bodies in the map area. See instructions for precise requirements.
  XII. NATURE OF BUSINESS (provide abriaf description}
 XIII. CERTIFICATION AM ifitttUCtioi
  I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and alt
  attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the
  application, I "believe that the information is true, accurate and complete. I am aware that then an significant penalties for submitting
  false information, including the possibility of fine and imprisonment.
                                                       B. SIGNATURE
                                                                                                         I C. DATE SIGNED
                                                                                 7
 COMMENTS FOR OFFICIAL USE ONLY"
EPA Form 3510-1 (R«v. 10-80) R«
                                                                       4-14

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4-15

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4.813
MOD
^^^^^

 City
Water
                     Auto Glass
                     Tempering
                    Preparation:
                      Cutting:
                     Grinding:
                     Polishing:
                     Bending:
                     Auto Glass
                     Tempering
                     Auto Glass
                     Lamination
                    Preparation:
                      Cutting:
                      Bending:
                      Washing:
                     Auto Glass
                     Lamination
                     2.5 MOD
                  Recycled Process
                   Cooling Water
                   Cooling Tower
0.96 MGD
                                       1.03 MOD
                                      1.213 MGD


Schematic of
Water Flow
Luster Glass, Inc
Morris, Indiana


                 Wastcwater
                  Treatment
                   System
                                       0.91 MOD
                                   4.13 MOD
                                      0.45 MOD (Blowdown)
Outfall 001

4.563 MOD
  7.06 cfs
                     0.25 MOD
                    Atmosphere
                                                     4-16

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Pleese print Of type In the unsheded areas only.
                                      I
                                          :PA l.D. NUMBEHfcopy from Ittm I of Form I)
                                                                                        OMB Na 20404086.
                                                                                        Approval expires 8-31-98.
FORM
                                                      U.S. CNVIftONMKNTAl. p-ROYKCTIOI* AGCNCV
                                                APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER
                              EXISTING MANUFACTUftlNG. COMMERCIAL, MINING AND SILVICULTURAL OPERATIONS
                                                            Consolidated Permits Program
  For each outfall, tilt the latitude and longitude of Its location to the nearnt 15 seconds and the name of the i
'SRjjgfll*
OOi





• . LATITUDE
1. »*•.
m^





1. HIM.
5^





», BBC.






C. LONOITUDE
1. DBS.
1#





a. MIM,
3&





II. FLOWS. SOURCES OF POLLUTION; AND TREATMENT TECHNOL
A. Attach a
and treat
flowa bi
pictorial
llm
smer
tWM
desc
• drawing she
it unttt labele
VI iflttlGftt 0|
ripttofi of till
wvinp the wMw now tnrougr
d to coffaMpond to ttit mort
naturt tod amount of any toi
i tru
deu
l> Ot
•OM
t facility.
lleddescri
itfafl*. If
i of water
i. **e.
o. RECEIVING WATER (name)
I Ltyfi)ov§ RfVS^.




See 	 J|
indicate soui
ptions in tte
i water bale
Ind any collt
B. For each outfall, provide a description of: U) All operation* contributing wane*
cooling water, and storm water runoff; (2) The average flow contributed by each
4ftjaj •rtVH*5n»al •!*«••• tit •uu^a^ofeateu
on •DDtmnBi MfWn IT nvGHHryr
I.OUT-j
r*l
,
T






L
*. OPERATION |9| CONTRIBUTING
a. OPERATION (Oft)
1

^»LB^^;
14 1 H*T>fy£b




^*^5"y*)6b















.


ifinfaiij

m^^m^m^^^mm
m B. Construct a water balance on the line drawin
nee cennot be determined It.g., for c»rttfn mlnlnt
ctton or treeiment measures.
mater to the effluent, including process wanawater

water to ths
......I
effluent.
itctivfttat). provide a
, sanitary wuitewatei,
wartewatar. Continue
J. TREATMENT
*. DESCRIPTION
^tL/tlDAfSQ. S^Pr^AS?^
S~ t . f\ rf.,^ / A ȣ?
^y&t 7*— M3fe 'PriS/A'O



/§1WJ6 Ulcm (^TftcftST'ee^AS




-•













8. LIST CODES PROM
TABLE SC-1

Hf



t-o











































   EPA Form W10-2C (t*90>
                                                    PAGE 1 OF 4
                                                              4-17
                                                                                                    CONTINUE ON REVERSE

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CONTINUED FROM THE FRONT
 C. Except for ttorm runoff, iMks, or ipills, »rt»ny of the discharge* described in Item* II-A or B intermittent or seasonal?
          Q Yt* (eomfltt* tht following teMcJ                                       CD MO <*° to SteOon HI)
 i. OUTFALL
  NUMBER
     (tot}
                         Z. OPERATION/iJ
                      CONTRIBUTING PLOW
                                (tot)
                                                            3. FREQUENCY
 a. DAYS
•«» W«K
 (ip*ctfy
b. MONTH*
PER YEAR
  (iptelfy
  meraft)
                                                                                                       «. FLOW
                                                                                    •. FLOW RATE
. MJUKIVIU

  OAfkV
            tx TOT At. VOLUME
                    iflth unit*)
                      >. MAXIMUM
                           A//A
III. PRODUCTION
 A. Does an effluent guideline limitation promulgtttd by EPA under Section 304 of the Clean Water Act apply to your facility?
          E?r" <"""pltt* turn in-B)                                               G N0 «° to Section IV)
  6. An the limitations in the applicable effluent guideline expreued In tarim of production (or othur measure of opumtionn
         D-mieomftttt tttm OI-C)	jj%*o fro to Stetlon IV)
 C. If youwwvMred "y«s"tolt»m Ifl-B, list tn« quantity which represents an actual meesuremantof your level of production, expressed in the terms and units
    uaed in the applicable effluent guideline, and indicate the affected outfalls.
                                           1. AVERAGE DAILY PRODUCTION
  4. •VANTITV '«« »*
                                                                           (tptclfy)
                                                                                                                        OUTFALU*
                                                                                                                    f/i«f outfall numbtri)

 A. An you now required by any Federal. State or local authority to meet my implementation schedule for the construction, upgrading or operation of w»te-
    wit*r ueeiment equipment or practices or any other environmental programs which may affect the discharge* described in this application? This include!,
    but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant
    or loan conditions.
                                             fcoHWfat* (ft* /MtowliW tabU)
                                                                                 Q] NO do to I tun JV-B>
 . IDENTIFICATION OP CONDITION.
                    , srrc.
                                     a. ArncrKD OUTPALUT
                                                                           a. enter DESCRIPTION OP PROJECT
•B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which m*y affect
                       .now have underwey or which., yOU; plan. Indicate whether each program is now underway or planned, and indicate your actual or
                                                          'WO*' o*1 APOITIONAL CONTBOI. M>OCRAM« i* ATTACHED
EPA Form 3S1O-2C (Rev. 2-BS)
                                                              P AG E 2 O F 4
                                                                                                                    CONTINUE ON PAGE 3
                                                                       4-18

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 CONTINUED FROM PAGE 2
                                      EPA l.D. NUMBER (copy from Item 1 01 Form
 V; INTAKE A»to^FLUE»^ CHARACTERISTICS

    B, & C:  See inttruetloni before proceeding — Complete one set of tables for each outfall — Annotate the outfall number in the apace provided.
             NOTE: Table* V-A, V-8, and V-C are included on separata sheets numbered V-1 through V-9.
   D. Uta the ipaea below to list any of the pollutants listed In Table 2c-3 of the instructions, which you know or have reason to believe it discharged or may be
      discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe  it to be present and report any analytical data in your
        1. POLLUTANT
                                             2, SOURCE
                                                                             1. POLLUTANT
                                                                                                                 2. SOURCE
 VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS.
I is an
I bypr
Is any pollutant Hated in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or
byproduct?
                                    (lilt all iuch pollutants below)
                                                                                               to Item VI-B)
 EPA Form  3510-2C  (8-90)
                                                            PAGE 3 OF A


                                                                  4-19
                                                                                                                  CONTINUE ON REVERSI

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CONTINUep FROM THE FRONT
VII.  BIOLOGICAL TOXICITY TESTING DATA,
 Do you have any knowledge or rewon to believe that any biological tart for acute c*Bronte tbxIdtyhaibianmwHoMny
 receiving water in relation to your discharge within the last 3 yean? :
                                                                                              of yowdiachargei or on a
                         (identify Pit ttitd) and detcribe thtir purpou* below)
                                                                                 D no ftp to Section Vim
                   //u
                                                                             7//E llSDOS
                                                                  S&usrrvs-  Or
                                                                                                    ld*icrry
                                              fyssu&s /teftesseOTEb  /A>   7^B3<
/HIjCONTRACT ANALYSIS INFORMATION
  Were any of the analyses reported in Item V performed by * contract laboratory or consulting firm?

                  *ta|ves ie (or gathering the information, trminforrnttiorttubrnftiedis. to the best of my knowledge and belief, true, accurate, and complete.
I mm aware that there are significant penalties for submitting false information, including the possibility of fine end imprisonment for knowing violations.
  A. NAME » OFFICIAL TITLE (type or print)
                                                                                       . PHONE NO. (area coat & no.)
                                                                                     O DATE SIGNED
  EPA Form 3510-2C (B-90)

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4-21

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*<>
                                                                                li
Oj*
«a
        01
                                                                                  e
                                                                                  o
                                                                                  U
                                                                                  ro


       It
II
i!
                      o
                                           4-22

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  lillfl



  O.C » « > 3
U
M
U.
Q
n
ui
CONTINUED FR
PARTC
                 I:
               OJin


                ;i*s
POLLUTANT
AND CAS
NUMBER
(If available)
                  3
1M. Antf
TOUl (74
, Arwnlc,
440-38-2)
3M. Berylli
Total. 744
4M. Cadmium.
Totcl (7440-43-9
ium,
-47-
SM. C
Tottl (
                                           ^w
                                          d
                                         X
M. Me
7439-

                                             XX^XX
10M. S«l«nlum.
Tottl (7782-49 2)
11M.S1
17440
2M. Th«IHum,
otal (7440-28
RS
                                                                                Ul
                                                                                c
                                                                                Ul

                                                                                Z
                                                                                III
                                                                                O
                                                                   XX
                                                               K
13
(7
                                                                            J
                                                                            3
                                                                            U
                                                                            e
X
4M. Cyanide,
Total (D7-12-6
BM. Phtnol
oMl
                                                                                i
                                                                                I
lwod
loXta
                                          4-23

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               MODULE 4 - SUGGESTED REFERENCE MATERIALS
Application  Form  1 - General  Information. Consolidated  Permits Program CEPA  Form
3510-1), EPA, Office of Enforcement,  October  1980.

Standard  Form A - Municipal  (EPA Form 7550-22), EPA  July 1973.

Application  Form 2B -Concentrated  Animal Feed Operations  and Aquatic  Animal
Production  Faculties (EPA  Form 3510-2B), EPA, Office of Enforcement,  February  1985.

Application  Form 2C - Wastewater  Discharge  Information.  Consolidated Permits
         F.Yistin  Manufacturin. Commercial.  Minin, and Silvicultural Oerations
(EPA Form 3510-2C), EPA, Office of Enforcement, February 1985.

Application  Form 2D - Wastewater Discharge Information.  Consolidated Permits
Program. New Manufacturing. Commercial Mining^ j|nd^ Silvicultural Operations  (EPA
Form 3510-2D), EPA Office of Enforcement,  February 1985.

Application  Form 2E - Facilities  Which Do Not Discharge Process Wastewater  (EPA
Form 3510-2E), EPA, Office of Water enforcement  and Permits, September 1986.

Industrial User  Permitting Guidance Manual.  Appendix E.  Example IU Permit
Application. EPA.  September  1989.

Guidance Manual for the Preparation  of NPDES Permit Applications for Storm Water
Discharges  Associated with Industrial Activity (EPA-505/8-0 1-002). EPA. Office of
Water, April 1991.
Guidance  Manual for the Preparation of Part  1 of the NPDES Permit Application for
Discharges  from Municipal  Separate Storm Sewer  Systems (EPA-505-8-91-003A), EPA,
Office of Water, April 1991.
                                          4-30

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                                  MODULE #5
                        Technology-Based Effluent Limits
OVERALL OBJECTIVES:

   «•  Explain the purpose of technology-based requirements for NPDES permits

   «•  Define the general types of technology requirements for pollutant categories
      (conventional, nonconventional, and toxic)

   *  Provide brief statutory history of technology-based performance standards

   *  Explain the general concept of use of best professional judgment to supplement effluent
      guidelines (for non-municipal)
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time:  30 minutes
Review Questions/Exercise:  None
Applicable Statutory and Regulatory Citations:
      CWA Section 301
      CWA Section 304
      CWA Section 306
      CWA Section 307
Effluent Limitations
Information and Guidelines
National Standards of Performance
Toxic and Pretreatment Effluent Standards
      40 CFR §122.44(a)    Technology-based effluent limitations and standards
      40 CFR §122.45      Calculating NPDES permit conditions
      40 CFR §125.3       Technology-based treatment requirements in permits

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-------
 Module 5                       Technology-Based Effluent Limits
            Technology-Based Effluent
                        Limits
                                           &EPA
                 Learning Objectives
             Explain the purpose of technology-
             based requirements
             Describe the types of technology-
             based requirements
NPDES Permit Writers Training Course

                           5-1

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 Module 5                         Technology-Based Effluent Limits
             Technology-Based Requirements


             •  Purpose
               -  Establish minimum level of pollutant
                  controls for all point source
                  dischargers
                  • Conventional pollutants
                  • Non-conventional pollutants
                  • Toxic pollutants
               -  Provide equity among dischargers
                  within categories
            Technology-Based Requirements

         • Technology-based requirements
           implemented through NPDES permits

         • National technology-based standards are
           available
            - Effluent guidelines for non-municipal
            - Secondary treatment standards for municipal

         • In the absence of National standards
            - Technology-based requirements developed
              on a case-by-case basis
NPDES Permit Writers Training Course
                             5-2


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                                 MODULE #5A

     Secondary Treatment Standards for Municipal Point-Source Dischargers


OVERALL OBJECTIVES:

   *  Define secondary treatment standards

   *  Explain exceptions and alternatives to secondary treatment standards
LOGISTICS:

Presentation Format: Lecture, practical exercise
Approximate Presentation Time: 30 minutes
Review Questions/Exercise: 30 minutes
Applicable Statutory and Regulatory Citations:
      CWA Section 301(b)(l)(b)
      CWA Section 304(d)

      40 CFR §122.45(b)(l)
      40CFR§125.3(a)(l)

      40 CFR Part 133
Effluent Limitations Compliance dates
Application of Secondary Treatment Standards

Production-based limitations
Technology-based treatment requirements in permits (for
POTWs)
Secondary Treatment Regulation

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Module 5A    Technology-Based Effluent Limits for Municipal Dischargers
            Technology-Based Effluent
                Limits for Municipal
                     Dischargers
                 Learning Objectives
              Describe secondary treatment
              regulations

              Explain equivalent to secondary
              requirements
                                          JvEPA
NPDES Permit Writers Training Course
                          5A-1

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Module 5A      Technology-Based Effluent Limits for Municipal Dischargers
                   Flow Diagram of a Wastewater
                             Treatment Plant
       Wastewater
                     Primary Treatment
                               Primary
                             Sedimentation
Secondary Treatment
            (Grit Screening*)
                  Undfill
                                                                Final
                                                               Effluent
                                           Sludge Disposal
Technology-Based Requirements for
Municipal Dischargers Secondary Treatment
Note: Co


5-Day BOD
TSS
pH
Removal
30 Day Average 7 Day Average
30 mg/l 45 mg/l
30 mg/l 45 mg/l
6-9 —
85% BODs and TSS —
(40 CFR Part 133)
mpliance Deadline = 7/1/88 A

»<.
NPDES Permit Writers Training Course
                                     5A-2

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Module 5A     Technology-Based Effluent Limits for Municipal Dischargers
               Calculation of Permit Limits
               Must be concentration-based
               because secondary treatment
               standards are expressed in
               concentration units
                 (40 CFR§122.45 (f)(1)(ii))

               May also be mass-based
               - If mass-based, use design flow of the
                  treatment plant (40 CFR § 122.45(b))
                                                 vvEPA
          Calculation of Permit Limits (Continued)


          Example calculation:
              5 day BOD:      30 day average = 30 mg/L
              POTW Design Flow = 5.0 mgd
            BOD Limit = (5 mgd)(30 mg/L)(8.34*) = 1,251 Ibs/day
           * 8.34 is the conversion factor

          What if:
              POTW Actual Flow = 7 mgd ?
              POTW Actual Flow = 2.5 mgd ?
NPDES Permit Writers Training Course
                              5A-3

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Module 5A     Technology-Based Effluent Limits for Municipal Dischargers
                Exceptions/Alternatives to Secondary
           	Treatment Requirements	

            • Substitution of CBODs for BODs [I33.l02(a}(4)]
            • Adjustments to reflect:
               - Wet weather
               - Combined sewers [133.103(a)]
               - Industrial wastes [133.103(b)]
               - Waste stabilization ponds [133.103(c)]
               - Less concentrated influent for separate sewers
                 [133.103{d)J
               - Less concentrated influent for combined sewers
                 [133.103(e)]
            • Substitution of COD or TOC for BODs
              [133.104(b)]                             f
               Exceptions/Alternatives to Secondary
                     Treatment Requirements
             • Treatment equivalent to secondary
             • Waiver from secondary treatment for
               marine discharges
NPDES Permit Writers Training Course
                                5A-4

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Module 5A     Technology-Based Effluent Limits for Municipal Dischargers
                  Equivalent to Secondary
              Must be trickling filter or waste stabilization
              pond (lagoon)
              Biological treatment > 51 % of treatment
              Plant exceeds 30/30 with proper O&M
              Water quality not adversely affected
              Equivalent to secondary limits:
              - Up to 45 mg/l (30 day average)
              - Up to 65 mg/l (7 day average)
              - Not less than 65% removal
              Guidance distributed December 1985
           Conditions to Consider in Applying Equivalent
                 to Secondary Effluent Limitations
            •  Treatment works operating beyond
               the design hydraulic capacity or
               organic loading limit are not
               considered eligible for equivalent to
               secondary limitations
               New facilities
                                                 vvEPA
NPDES Permit Writers Training Course
                              5A-5

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Module 5A     Technology-Based Effluent Limits for Municipal Dischargers
          Conditions to Consider in Applying Equivalent
            to Secondary Effluent Limitations (Continued)
              Calculation of equivalent to
              secondary limitations
              Combination of biological treatment
              processes employed at a facility
              Alternative State Requirements
              (ASRs)
             Sources of Facility Information

           • Application Form 1 and Form A (2A)
           • Supplemental information (sludge,
             toxicity, CSOs, pretreatment)
           • Discharge Monitoring Reports (DMRs)
           • Pretreatment program submissions
           • Annual pretreatment reports
           • Pretreatment audits
NPDES Permit Writers Training Course
                            5A-6

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                                  MODULE #5A

                            PRACTICAL EXERCISE

                  Developing Technology-Based Effluent Limitations
                       for Publicly Owned Treatment Works
SITUATION:
You are a permit writer responsible for drafting effluent limitations for a wastewater treatment
plant that provides secondary treatment of municipal wastewater.

GIVEN:

Summary of permit application data:
Average Flow:
Maximum Flow:
Design Flow:
Population Served:
Sewer System Type:
                         7.4 million gallons per day (MOD)
                         8.5 MOD
                         10.0 MOD
                         50,000
                         100%  Separate
Major Industrial Contributors:      Dairy; Poultry processor; Pulp and paper mill
Influent concentration BODS = 275 mg/L
Influent concentration TSS = 240 mg/L
Schematic of treatment plant:
                                     5A-7

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QUESTIONS:

(1)    What effluent limitations would you establish for 5-day Biochemical Oxygen demand
      (BODS), Total Suspended Solids (TSS), and pH for Outfall 001?	
(2)    Are there any other permit limitations or requirements that would be necessary in order
      to comply with secondary treatment requirements? If yes, is this treatment plant in
      compliance?  Please calculate.	
                                        5A-8


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                                  MODULE #SB

          Effluent Limitations Guidelines for Non-Municipal Dischargers


OVERALL OBJECTIVES:

   *   Explain the general process for developing effluent guidelines

   *   Define treatment standards for point sources (i.e., BPT, BCT, BAT, NSPS)

   *   Define the terms "existing discharger," "new discharger/' and "new source"

   *   Explain considerations in applying effluent guidelines

   +•   Explain distinctions between mass- vs. concentration-based effluent guidelines

   «•   Define point-of-compliance for technology-based effluent limits

   *   Describe concept and considerations for integrated facilities
LOGISTICS:

Presentation Format:  Lecture, practical exercise
Approximate Presentation Time: 60 minutes
Review Questions/Exercise: 45 minutes
Applicable Statutory and Regulatory Citations:
      CWA Section 301(b)
      CWA Section 304(b)
      CWA Section 304(m)
      CWA Section 306
      CWA Section 307(a)

      40CFR§122.44(a)
      40CFR§122.45(b)(2)
      40 CFR §125.3(a)(2)
Effluent Limitations compliance Dates
Guidelines for Effluent Limitations
Schedule for Review of Guidelines
National Standards of Performance
Effluent Standards for Toxic Pollutants

Technology-based effluent limitations and standards
Production-based limitations
Technology-based treatment requirements in permits
(for non-POTWs)

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Module 56   Effluent Limitations Guidelines for Non-Municipal Dischargers
          Effluent Limitations Guidelines
          for Non-Municipal Dischargers
                                            SEPA
                  Learning Objectives
           •  Describe process used in
              developing effluent limitations
              guidelines

           •  Discuss considerations in applying
              effluent guidelines

           •  Explain application of effluent
              guidelines
NPDES Permit Writers Training Course
                           5B-1

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Module 5B   Effluent Limitations Guidelines for Non-Municipal Dischargers
              Effluent Limitations Guidelines

          •  Definition
             - Effluent limitations guidelines are National
                standards prescribing allowable
                discharges of pollutants from industrial
                point source categories corresponding to
                various levels of treatment or control
                technologies

          •  Scope
             - Guidelines are established for most
                primary and some secondary industries
          	&EPA
           CWA Technology-Based Control Matrix
Technology-Based Control Level
04(t PfAGticwite Contiol Tflcnnology
Currently Available (BPT)
Bett Convention*! Polluttnt Control
Technology (BCT)
Beet Available Control Technology
Economically Achievable (BAT)


Pretraatment Standards for Existing
Source* (PSES)

Source* (PSNS)
Type of
Discharger
Direct
Direct
Direct
Direct
Indirect
Indirect
Conventional
X
X

X
X
X
Non-
Conventional
X

X
X
X
X
Toxic
X

X
X
X
X
NPDES Permit Writers Training Course
                              5B-2

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Module 5B   Effluent Limitations Guidelines for Non-Municipal Dischargers
             Type of Discharger: Key Definitions


           • New Source - Any building, structure,
             facility, or installation from which there is
             or may be a discharge of pollutants, the
             construction of which commenced:
              - After promulgation of effluent limitations
                guidelines and standards applicable to such
                source, or
              - After proposal of effluent limitations
                guidelines and standards, but only if the
                standards are promulgated within 120 days
                of proposal
        Additional New Source Determination Criteria


          •  Constructed at a site at which no other
             source is located; or

          •  Totally replaces the process causing the
             discharge from an existing source; or

          •  Processes are substantially independent
             of an existing source at the same site; and

          •  A new source performance standard is
             independently applicable to the discharge
NPDES Permit Writers Training Course
                              5B-3

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Module 58   Effluent Limitations Guidelines for Non-Municipal Dischargers
            Type of Discharger: Key Definitions
            	(Continued)	
              Existing Source - Any building,
              structure, facility, or installation
              from which there is or may be a
              discharge of pollutants which is  not
              a new discharger or new source
             Statutory Compliance Deadlines for
              Technology-Based Requirements
Pollutant Category
Conventional
Conventional
Non-conventional
Non-conventional
Toxic
Toxic
Level of Treatment
BPT
BCT
BPT
BAT
BPT
BAT
Compliance
Deadline
July 1, 1977
March 31, 1989
July 1 1977
March 31, 1989
July 1, 1977
March 31, 1989
NPOES Permit Writers Training Course
                             5B-4


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Module 5B    Effluent Limitations Guidelines for Non-Municipal Dischargers
           Effluent Limitations Guidelines (Continued)
             • CWA Section 304(m)
                - Guidelines may be developed for new
                  or additional industries, such as:
                   • Centralized waste treatment
                   • Transportation equipment cleaning
                   • Industrial laundries
                   • Metal products and machinery
                    manufacturers
             Implementing Effluent Guidelines
              • Effluent guidelines
                 - Implemented and enforced through
                   NPDES permits
                 - Serve as the basis for technology-
                   based limits
NPDES Permit Writers Training Course
                               5B-5

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Module 5B    Effluent Limitations Guidelines for Non-Municipal Dischargers
                Considerations Involved in Use of
                       Effluent Guidelines
                 Determination of proper category and
                 subcategory
                 - Applicability section in regulation
                 - Preamble to regulation
                 - SIC Code(s)
                   (e.g., Copper Forming = SiC Code 3351)
                 - Development documents
               Considerations Involved in Use of
        	Effluent Guidelines (Continued)
         Example 1:
                Coil
               Coating
 Metal
Finishing
Non-Contact
Cooling Water
NPDES Permit Writers Training Course
                                5B-6


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Module 5B    Effluent Limitations Guidelines for Non-Municipal Dischargers
                Considerations Involved in Use of
                  Effluent Guidelines (Continued)

            • Classification of plants that fall under more
              than one category
               - Must apply all applicable effluent guidelines
               - Some guidelines supercede others
               - Considerations for common treatment
                 systems
                 • BPJ for non-regulated pollutants
                 • Account for dilution from non-regulated
                   wastestreams
               - Inconsistent limits expressions (units)
               - Use internal outfalls
                Considerations Involved in Use of
        	Effluent Guidelines (Continued)
         Example 2:
               Coil Coating                 mg/m2

               Metal Finishing:              mg/L

               Ferroalloy Manufacturing:    kg/mwh
                                                    SEPA
NPDES Permit Writers Training Course
                                5B-7

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Module 56    Effluent Limitations Guidelines for Non-Municipal Dischargers



                Considerations Involved in Use of
                   Effluent Guidelines (Continued)	

          •  Determination of appropriate measures of
             production and flow
             - Use reasonable measure of actual production
               and flow rate
             - Long-term average expected during the term
               of permit
             - Account for planned changes
             - Time period of measurement
                •  Daily maximum production/flow <•+ Daily maximum limit
                •  Average monthly production/flow •* Monthly average limit
                Considerations Involved in Use of
                   Effluent Guidelines (Continued)	


           •  Use of alternative or tiered limits

              - To account for variability of production/flow
                (e.g., seasonal)
              - Significant = > 20%

              - Requires careful examination of production data

              - Requires special reporting requirements
                 •  Notification of changed production/flow
                 •  Reporting of production data
NPDES Permit Writers Training Course

                                 5B-8


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Module 5B    Effluent Limitations Guidelines for Non-Municipal Dischargers

                Considerations Involved in Use of
                   Effluent Guidelines (Continued)    	
           • Application of effluent guidelines in permits
              - Include all regulated pollutants
              - Parameters considered by effluent guideline but
                not regulated by effluent guideline
              - Include both daily maximum and monthly average
                limits
              - Express as mass limits unless guideline allows,
                or parameter requires concentration-based limit
NPDES Permit Writers Training Course
                                  5B-9

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5B-10

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          Federal Register / Vol. 52. No.  214 / Thursday. November 5. 1987 / Rules and Regulations   42325
 including the 85 "priority" toxic
 pollutant! and classes of pollutants.
  Under the Act the EPA is required to
 establish several different kinds of
 effluent limitations guidelines and
 standards. They are summarized briefly
 below:
  BPT effluent limitations guidelines are
generally based on the average of the
best existing performance by plants of
various sizes, ages, and unit processes
within the category or subcategory for
control of familiar (i.e.. conventional}
pollutants.
  In establishing BPT effluent
limitations guidelines. EPA considers
the total cost in relation to the effluent
redaction benefits, the age of equipment
and facilities involved, the processes
employed, process changes required.
engineering aspects of the control
technologies, and non-water quality
environmental impacts (including energy
requirements). The Agency considers
the category-wide or subcategory-wide
cost of applying the technology in
relation to the effluent reduction
benefits.
2. Best Available Tecfanplo
Economically Achievable I
JAIL
  BAT effluent limitations guidelines, in
general, represent the best existing
performance in the category or
subcategory. The Act establishes BAT
as the principal national means of
controlling the direct discharge of toxic
and nonconventional pollutants to
navigable waters.
  In establishing BAT. the Agency
considers the age of equipment and
facilities involved, the processes
employed, the engineering aspects of the
control technologies, process changes.
the cost of achieving such effluent
reduction, and non-water quality
environmental impacts.

3. Best Conventional Pollutant Control
Technoiojy
  The 1977 Amendments to the dean
Water Act added section 301(b)(2)(E).
establishing "best conventional
pollutant control technology" (BCT) for
the discharge of conventional pollutants
from existing industrial point sources.
Section 304(a)(4) designated the
following as conventional pollutants:
BOD. TSS. fecal coliform. pH. and any
additional pollutants defined by the
Administrator as conventional. The
Administrator designated oil and grease
a conventional pollutant on July 30. 1979
(44 FR 4-4501).
  BCT is not an additional limitation but
replaces BAT for the control of
 conventional pollutants. BAT remains in
 effect for the toxic and nonconventional
 pollutants. In addition to other factors
 specified in section 304(b)(4)(B), the Act
 requires that the BCT effluent
 limitations guidelines be assessed in
 light of a two part "cost-
 reasonabieness" test American Paper
 fns:i!'jte v. EPA. 660 F.2d 954 (4th Cir.
 1961). The first test compares the cost
 for private industry to reduce its
 discharge of conventional pollutants
 with the cost to publicly owned
 treatment works for similar levels of
 reduction in their discharge of these
 pollutants. The second test examines the
 cost-effectiveness of additional
 industrial treatment beyond BPT. EPA
 must find that limitations are
 "reasonable" under both tests before
 establishing them as BCT. In no case
 may BCT be less stringent than BPT.
  EPA has promulgated a methodology
 for establishing BCT effluent limitations
 guidelines (51 FR 24974. July 8. 1966).
 4. New Source Performance Standards
 LNSPS)
  NSPS are based on the performance of
 the best available demonstrated
 technology. New plants have the
 opportunity to install the best and most
 efficient production processes and
 wastewater treatment technologies. As
 a result NSPS should represent the most
 stringent numerical values attainable
 through the application of best available
 demonstrated control technology for all
 pollutants (toxic, conventional and
 nonconventional).

 5. Pretreatment Standards for Existing
 Sources (PSES]
  PSES are designed to prevent the
 discharge of pollutants that pass
 through, interfere with, or are otherwise
 incompatible with the operation of
publicly owned treatment works
 (POTWs). The dean Water Act requires
pretreatment standards for pollutants
 that pass through POTWs or interfere
 with POTWs' treatment processes or
sludge disposal methods. The legislative
 history of the 1977 Act indicates that
 pretreatment standards are to be
 technology-based and analogous to the
BAT effluent limitations guidelines for
removal of toxic pollutants. For the
purpose of determining whether to
 promulgate national category-wide
 pretreatment standards. EPA generally
 determines that there is pass through of
a pollutant and thus a need for
categorical standards if the nation-wide
average percentage of a pollutant
removed by well-operated POTWs
achieving secondary treatment is less
than the percent removed by the BAT
model treatment system. The General
 Pretreatment Regulations, which set
 forth the framework for categorical
 pretreatment standards, are found at 4:1
 CFR Part 403. (Those regulations contain
 a definition of pass through that
 addresses localized rather than national
 instances of pass through and does not
 use the percent removal comparison test
 described above. See 32 FR 1586,
 January 14.1957.)

 g. Pretreatment Standards for New
 Sources [PSXSJ

  Like PSES, PSNS are designed to
 prevent the discharge of pollutants that
 pass through, interfere with, or are
 otherwise incompatible with the
 operation of a POTW. PSNS are  to be
 issued at the same time as NSPS. N'ew
 indirect dischargers, like new direct
 dischargers, have the opportunity to
 incorporate in their plant the best
 available demonstrated technologies.
 The Agency considers the same factors
 in promulgating PSNS as it considers in
 promulgating NSPS.

 3. Overview of the Industry

  The OCPSF industry is large and
 diverse, and many plants in the induct.-y
 are highly complex. This industry
 manufactures over 25.000 different
 organic chemicals, plastics, and
 synthetic fibers. However, lass than half
 of these products are produced in excess
 of 1.000 pounds per year. The industry
 includes approximately 730 facilities
 whose principal or primary production
 activities are covered under the OCPSF
 SIC groups. There are approximately JCO
 other plants which are secondary
 producers of OCPSF products, i.e..
 OCPSF production is ancillary to their
 primary production activities. (As
 discussed above in this preamble. this
 regulation covers OCPSF discharges
 from secondary producers, with certain
 exceptions.) Thus the total number of
 plants to be regulated totally or in part
by the OCPSF industry regulation is
approximately 1.000. Secondary OCPSF
plants may be part of other chemical
producing industries such as the
petroleum refining, inorganic chemicals.
Pharmaceuticals, and pesticides
industries as well as chemical
formulation industries such as the
adhesives and sealants, the paint and
ink. and the plastics molding and
forming industries.
  Some plants produce chemicals in
targe volumes while others produce only
small volumes of "specialty" chemicals.
Large volume production tends to use
continuous processes. Continuous
processes are generally more efficient
 than batch processes in minimizing
                                                    5B-11

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          Federal Register / Vol 52. No. Z14 / Thursday.  November 3. 1987  /  Rules and Regulations
XIILVa
             I aad Modifications
  Once the OCPSF regulatioa is ia
effect the numerical effluent limitations
for the appropriate subcategory must be
applied ia ail Federal aad State NPDES
permits thereafter issued to OCPSF
direct dischargers, the pretreatmeat
standards are directly applicable to
indirect dischargers and become
effective aa discussed in I 414.12 of the
regulation.
  For the BPT effluent limitations, the
only exception to the limitations
contained in the regulation is EPA's
"fundamentally different factors'*
variance. See £ /. duPont d* Nemours
aad Co, v. Train. 430 U.S. 112 (1977);
Wcymrnaeustr Co. v. CostJe. supra. This
variance recognizes factors concerning a
         discharger that are
          Jly different from the factors
particular
t__j___—_
considered in this raiemaking. However.
the economic ability of the individual
operator to meet the compliance coat for
BPT standards ia not a consideration for
granting a variance. See National
Gvssnerf Stone Association v. EPA. 440
U.S. M (1980). Although this variance
daaae was originally set forth ia EPA'a
1973-1979 categorical industry
regulations, it is now included in the
general NPDES regulations and will not
be included n  the OCPSF or other
specific industry regulations. See 40 CFR
Part 125. Sobpart D.
  the BAT limitations in this regulation
also are subject to'EPA's
"fundamentally different factors"
variance. However, section 300 of the
Water Quality Act  of 1987 added a new
section 301(n) to the Act which
somewhat limits the availability of FDF
variances from BAT effluent limitations
guidelines. An FDF application must be
based solely on information and
supporting data submitted to EPA during
the rulemaking establishing the
limitations that discussed the
fundamentally different factors, or on
information and supporting data that the
applicant did not have a reasonable
opportunity to submit during the
ruleinaking. The alternative requirement
must be no less stringent than justified
by the fundamental difference and must
not result in markedly more adverse
non-water quality environmental
impacts than those considered by EPA
in establishing the guideline.
   Indirect dischargers subject to PSES
 are also eligible for the "fundamentally
 different factors" variance. See 40 CFR
 403.13. They are aubject to essentially
 the same new statutory provisions for
 FDF variances as discussed above for
 BAT.
   Readers should  note that EPA has not
 yet amended its FDF variance regulation
to conform to the provisions of the
Water Quality Act of 1987. The
regulation promulgated today refers to
the existing regulatory sections.
However. EPA recognizes that the new
section 301(n) of the Act overrides the
existing FDF regulation to the extent of
any inconsistency, and EPA does intend
to modify the FDF regulation to conform
to the new statutory requirements.
  Indirect dischargers subject to PSES
and PSNS are eligible for credits for
toxic pollutants removed by a POTW.
See section 307(b) of the CWA and 40
CFR VttJ. The removal credits
regulation was remanded to EPA ia
Natural Resources Oe/cas* Council v.
EPA. 790 Fid 289 (3rd Or. 1988). The
court held that some of the means by
which EPA considered local POTW
removal efficiencies were not
sufficiently stringent and that credits for
POTW removals may not be authorized
until comprehensive regulations for the
use and disposal of sludge are
promulgated wider section 409(d] of the
CWA. However, it should be noted that
pretreatment standards for the OCPSF
industry, like other categorical
pretreatment standards, have been
promulgated based upon the
assumptions that indirect dischargers
will be required to comply with the
standards without removal credits, and
thus that they are subject to the full
costs  of complying with PSES.
                   of Limitations and
                                       XIV.
                                       Standards

                                       A. Flow Basis
                                         The limitations promulgated today are
                                       concentration-based and thus do not
                                       regulate flow. The permit writer must
                                       use a reasonable estimate o! process
                                       westewater flows aad the concentration
                                       limitations to develop mass limitations
                                       for the NPDES permit Process
                                       wastewater discharge is defined in the
                                       regulation (40 CFR 401.11) to include
                                       wastewaters resulting from manufacture
                                       of OCPSF products that come in direct
                                       contact with raw materials, intermediate
                                       products, or final products, and surface
                                       runoff from the immediate process area
                                       that has the potential to become
                                       contaminated. Noncontact cooling
                                       waters, utility wastewaters. general site
                                       surface runoff, ground waters, and other
                                       nonprocess waters generated on site are
                                       specifically excluded from the definition
                                       of process wastewater discharges. In
                                       cases where the process wastewater
                                       flow claimed by industry may be
                                       excessive, the permit writer may
                                       develop a more appropriate process
                                       wastewater flow for use in computing
                                        the mass effluent or internal plant
                                        limitations. The following items should
be considered ia developing the more
appropriate process wastewater flow:
  1. A review of the component flows (I
insure that the claimed flows are. in
fact process wastewater flows as
defined by the regulation:
  2. A review of plant operations to
insure that sound water conservation
practices are being followed. Examples
are: minimization of process water uses:
cascading or countereurrent washes or
rinses, where possible: reuse or recycle
of intermediate process waters or
treated wastewaters at the process area
and in wastewater treatment operations
(pump seals, equipment and area
washdowna. etc.).
  3. A review of barometric condenser
use at the process level Often.
barometric condensers will generate
relatively large volumes of water
contaminated at low levels.
Replacement of barometric condensers
with surface condensers can reduce
wastewater volumes significantly and
result ia collection of condensates that
may be returned to the process.
  The final NPOES permit limitations
will be the sum of the mass effluent
limitations derived as described above
and any mass effluent limitations
developed oa a case-by-case basis using
best professional judgment by the
permit writer to take into account
nonpracesa wastewater discharges.

B. Relationship to NPDES Permits
   The BPT and BAT limitations and
 NSPS in this regulation will be applied
 to individual OCPSF plants through
 NPDES permits issued by EPA or
 approved state agencies under section
 402 of the Act. As discussed in the
 preceding section of this preamble, these
 limitations must be applied in ail new.
 modified and reissued Federal and State
 NPDES permits except to the extent that
 variances are expressly authorized.
 Other aspects of the interaction between
 these limitations and NPDES permits are
 discussed below.
   One subject that has received
 different judicial rulings is the scope of
 NPDES permit proceedings when
 effluent limitations and standards do not
 exist. Under current EPA regulations.
 States and EPA regions that issue
 NPOES permits before regulations are
 promulgated must establish effluent
 limitations on a case-by-case basis. This
 regulation provides a technical and legal
 base for new or modified or reissued
 permits.
    One issue that warrants consideration
  is the effect of this regulation on the
  powers of NPDES permit-issuing
  authorities. EPA has developed the
  limitations and standarda m this
                                                  5B-12

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                                   MODULE #5B

Example of Concentration-Based Effluent Guideline Calculations (Maximum Daily Limit)
Organic Chemicals, Plastics, and Synthetic Fibers
40 CFR Parts 414 and 416
Component

Ground Water
Process Water
Cooling Towers

Total
Reported Average Flow (mgd)

      0.60
      2.40 (1.10 mgd for metal bearing wastestream)
      0.30

      3.30
BAT Calculation for Nitrobenzene:

Since the effluent guidelines state that only process water should be used in the calculation, the
allowable mass discharge is calculated as follows:

(68 ug/l)*(2.40mgd)*(8.34)*(.001mg/ug) = 1.36 Ib/day
BAT Calculation for Lead:

Since the effluent guidelines state that only the flow from "metal bearing" wastestreams be used
for calculation of allowable mass discharge, the limit is calculated as follows:

 (690 ug/l)*(1.10mgd)*(834)*(.001mg/ug) = 6.33 Ib/day
                                      5B-13

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5B-14


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                               Point
    Source* Th4* Us* tiKJ-of-Flstt M-
    ologkal Tisjejlmesnt

1414.90  Applicability, description  of the
   siibcatefory of direct  discharge point
   sources that use end-of-pipe biological
 -  treatment.
  The  provision* of this subpart are
applicable to  the  process wastewater
discharges  resulting from the manu-
facture of  the OCPSF  products and
product  groups defined by  1414.11
from any point source that uses end-
of-pipe biological treatment or Installs
end-of-pipe  biological  treatment  to
comply with BPT effluent limitations.

1414.91  Toxic  pollutant  effluent  limita-
   tions  and  itandards  for direct dis-
   charge point soureei that use  end-of-
   pipe biological treatment.
  (a) Any point source subject to this
subpart must achieve discharges not
exceeding the quantity  (mass)  deter-
mined by   multiplying   the  process
wastewater flow subject to this sub-
part times the concentrations in the
following table.
  (b> In the case of chromium, copper.
lead,  nickel,  zinc, and  total  cyanide.
the discharge quantity (mass) shall be
determined by multiplying the concen-
trations  listed in  the following table
for these  pollutants times  the flow
from metal-bearing waste streams for
the metals and times the flow from cy-
anide-bearing waste streams for total
cyanide. Metal-bearing waste streams
and cyanide-bearing waste streams are
defined as those waste streams listed
in Appendix A of this  part, plus any
additional process wastewater streams
identified by the permitting authority
on a case-by-case basis as metal or cya-
nide bearing baaed upon a determina-
tion—
  (1) That such streams contain signif-
icant amounts of the pollutants identi-
fied above and that
  (2)  The   combination  of  such
 streams, prior to  treatment,  with the
 Appendix A waste streams will result
 in substantial reduction of these pol-
 lutants.
  This determination must be  based
 upon a review of relevant engineering,
                            §414.91

production, and sampling and analysis
Information,
 ToMOmmun
 Tow Copper
                                       5B-15

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§ 414.100

Effluent characteristics
Total &K' 	

Effluent)
BAT and
Max»-
mum for
anyone
day
2.610

mitations
NSPS1
Maxi-
mum for
monthly
average
1,050

  1 All unit* art micrograms per liter.
  * Total Zinc for Rayon fiber Manufacture that uaea
the viaeoaa process ar»a_Acry»ic Fiber Manufacture
that uaea the zinc chionde/solvent process is 6,796
jig/I and 3.325 M^jtor maximum Ipr-any one day
and maximum for monthly average, respectively.

[52 PR 42568, Nov. 5.1987. a* amended at 54
PR 27352. June 29.1989]

Subport  J—Direct  Discharge)   Point
     Sovrco* That Do Not Uso End-of-
     Plpo Hologkol Treatment

9414.100 Applicability; description of the
   subcategory of direct discharge point
   sources that do not use end-of-pipe bio-
   logical treatment
  The provisions of this  subpart are
applicable to the process wastewater
discharges resulting from the manu-
facture  of the OCPSF products and
product groups  defined  by  {414.11
from any  point source that does not
use  end-of-pipe  biological  treatment
and  does not install end-of-pipe biolog-
ical  treatment to comply  with BPT ef-
fluent limitations.
§414.101 Toxic  pollutant effluent limita-
   tions and standards for  direct dis-
   charge  point sources that  do not use
   end-of-pipe biological treatment
  (a> Any  point source subject to this
subpart must achieve  discharges not
exceeding the  quantity (mass) deter-
mined  by  multiplying   the  process
wastewater  flow  subject  to this sub-
part times the concentrations in the
following table.
  (b) In the case of chromium, copper.
lead, nickel, zinc, and total  cyanide.
the  discharge quantity (mass) shall be
determined by multiplying the concen-
trations listed  in the  following table
for  these pollutants  times the  flow
from metal-bearing  waste streams for
the  metals and times the cyanide-bear-
ing  waste streams for total  cyanide.
Metal-bearing waste streams and cya-
nide-bearing waste streams are defined
          40 CFI Ch. I (7-1-91
as  those waste  streams listed  in AD.
pendix A of  this part, plus any adkfT
tional  process  wastewater  stream.
identified by  the permitting authority
on  a case-by-case basis as metal or cyt>
nide bearing  based upon a determin.
tion—
  (1) That such streams contain sigmj.
leant amounts of the pollutants identi.
f ied above and
  (2)  That the  combination of such
streams, prior to treatment, with the
Appendix   A  waste  streams  would
result in substantial reduction of these
pollutants.
This   determination must  be  based
upon a review of relevant engineering ,
production, and  sampling and analysis
information.
    Effluent characteristics
AcrytortW*..,..		
1,1.2-TrichtareMhm.
CMoroefiene	
1..
1.1-OcMonwAytarw.	
1.2-nm-acMomeiyiwtt.
1^-OicMoreprapm
1.3-DMilaugopyHn
EthytMrmiw	
kMhyMM CNonb*.
MoMhyt CMonde)	
2.4-OMnpnml.~
4.6-Oinilra-o-crwol .
Vinyl CNorid*
Total Cnremium
Total Copptr
Total Cyand*
Total
                           BAT effluent
                          limitations and
                             NSPS1
                          Maxi-
                         mum for
                          day
 232
 134
 3*0
 3SO
 794
 7S4
 574
  5*
 794
  50
 127
 295
 329
 794
 300
 380
  00
  68
 794
 794
 380
 170
 295
 380
6.402
 231
 578
4.291
 277
 164
  74
  69
 172
2.770
3.380
1.200
 680
3.980
      Ma»
     mum for
  M
  S7
  142
.  142
  1«
  1M
  189
  22
  1M
  22
  32
  110
  111
  IN
  142
  142
  22
  25
  196
  196
  142
  31
  110
  142
 2J37
  as
  iaa
 1.287
  71
  52
  9
  »
  V
 1,110
 1,450
  420
  320
 i.aas
                                        5B-16

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                                                                 Port 414, App. A
«,_—
TOtll Zrf*C * 	 T-— TTtT-

8AT effluent
Nmitaaons and
NSPS1
Man-
mum for
any on*
2.610
Man-
mum for
MtMMttofc*
Him ID Ny
average
1.050
  > All unit* ar* microo/ams p*r Nter.
  » Total Jme for Rayon Fib*r Manufacture that ua*a
th* visoo** proe*** and Acryfc Roars Manufacture
that ua*a tn* one cWoride/soWint process i» 6.796
ufl/l and 3.325 pe/l for maximum for any on* day
and maximum for monthly av*ra0*. respectively.

[52 PR 42568. Nov. 5.1M7. a* amended at 54
PR 27352, June 29, 1989; 55 PR 26692, June
29.19901

APPENDIX  A TO PART 414—NON-COM-
    FLEXED   METAL-BEARING   WASTE
    STREAMS   AND   CYANIDE-BEARING
    WASTE STREAMS
               Chromium
                                     hy-
Methylhydroabietate/Esterification  of
  droabietic acid (roaln) with methanol
Acrylic  add/Oxidation of  propylene vim
  acrolein
N-butyl alcohol/Hydrogenatlon of n-Butyr-
  aldehyde, Oxo process
Cyclohexanone/Prom phenol via cydohex-
  anol by hydrogenation-dehydrogenation
Fatty amines/Hydrogenation  of  fatty  nl-
  triles (batch)
Helioptropln/Oxidation of Isosafrole. chro-
  mium catalyst
Isobutanol/Hydrogenatlon of isobutyralde-
  hyde. Oxo process
Cyclohexyl Mercaptan/Cyclohexanol + Hy-
  drogen sulfide
Ethyl Mercaptan/Ethanol •+• Hydrogen sul-
  flde
Methanol/HP.  Synthesis from natural gas
  via synthetic gas
Oxo Alcohols.  CT-Cll/CSTbonation A hy-
  drogenatlon of C6-C10 Olefins
Polyoxypropylene   diamine/Polypropylene
  glycol -t- Ammonia
n-Propyl alcohol/Hydrogenatlon of propton-
  aldehyde. Oxo process
SAN resin/Suspension polymerisation
Styrene/Dehydrogenation of ethylbenzene
Styrene/Dehydration of methyl benzyl alco-
  hol (coproduct of propylene oxide)
1-Tetralol. 1-Tetralone mix/Oxidation of te-
  tralin (1.2.3,4-Tetrahydronaphthalenc)
3.3.3-Trifluoropropene/Catalyzed hydrogen
  fluoride exchange with chlorinated  pro-
  pane
Vinyl toluene/Dehydrogenation (thermal)
  of ethyltoluene
                 Copper

Methylhydroabietate/Esterification  of hy>
  droabietic add (rosin) with methanol
Acetaldehyde/Oxldation of  ethylene with
  cupric chloride catalyst
Acetic add/Catalytic oxidation of butane
Acetone/Dehydrogenation of isopropanol
Acrylamide/Catalytic hydration of acryloni-
  trile
Acrylic  acid/Oxidation  of  propylene via
  acrolein
Acrylonltrile/Propylene ammoxidation
Adlpic add/Oxidation  of  cydohexanol-cy-
  dohexanone mixture
Adipic add/Oxidation  of  cyclohexane via
  cyclohexanol-cydohexanone mixture
AUynitrile/AUychlorlde > sodium cyanide
Anlline/Hydrogenation of nitrobenzene
Benzofurans.   2.3-Dihydro-2,2-dimethyl-7-
  bensofuranol/   from  o-Nitrophenol  +
  Methallyl chloride
n-Butyl alcohol/Hydrogenation of n-Butyr-
  aldehyde. Oxo process
1.4-Butanediol/Hydrogenation of 1.4-butyn-
  ediol
Butryolactone/Dehydrogenation of  1.4-bu-
  tanedlol
Caprolactam/From cyclohexane via cyclo-
  hexanone and its oxime
LUian  (hydroxydlhydrodtroneUal)/Hydra-
  tlon and oxidation of dtronellol
1.2-Dichloroethane/Oxyhydrochlorlnation
  of ethylene
Dialkyldithiocarbamates,  metal salts/Dial-
  kylamines -t- carbon disulfide
2-Ethylhexanol/from n-Butyraldehyde by
  Aldo condensation and hydrogenation
Fatty amines/Hydrogenation of fatty ni-
  triles (batch)
Geranlol/B-Myreene  + Hydrogen chloride.
  esterlf Ication of  geranyl chloride, hydroly-
  sis of geranyl acetate
Furfuryl alcohol/Hydrogenatlon of furfural
Geranial  

-------
58-18

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                                    MODULE #5B

Example of Production-Based Effluent Guideline Calculations (Daily Maximum)
Non-Ferrous Metals Manufacturing
40 CFR Part 421

Given;
Facility is subject to 40 CFR Part 421, Subpart J (Primary Tungsten).  The facility utilizes a
Tungstic Acid Rinse, an Acid Leach Wet Air Pollution Control system, and an Alkali Leach
Wash in its manufacturing process.

Long-term Average Production Rate:       4.7 million pounds per day of Tungstic Acid
                                       3.5 million pounds per day of Sodium Tungstate

BPT Calculation for Lead f§ 421.102V
       a) Tungstic Acid Rinse

             (4.7 million lbs/day)*(17.230 Ibs/million Ibs) = 80.981 Ibs/day

       b) Acid Leach Wet Air Pollution Control

             (4.7 million lbs/day)*(l5.040 Ibs/million Ibs) = 70.688 Ibs/day

       c) Alkali Leach Wash

             (3.5 million Ibs/day)*(0.000 Ibs/million Ibs) = 0.000 Ibs/day

       d) Total Allowable Discharge = 80.981 + 70.688 + 0.000 = 151.669 Ib/dav


BAT Calculation for Lead f§ 421.103V
       a) Tungstic Acid Rinse

             (4.7 million Ibs/day)*(11.490 Ibs/miliion Ibs) = 54.003 Ibs/day

       b) Acid Leach Wet Air Pollution Control

             (4.7 million lbs/day)*( 1.003 Ibs/million Ibs) = 4.714 Ibs/day

       c) Alkali Leach Wash

             (3.5 million lbs/day)*(0.000 Ibs/million Ibs) = 0.000 Ibs/day

       d) Total Allowable Discharge = 54.003 + 4.714 + 0.000 = 58.717 Ib/dav
                                         5B-19

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5B-20

-------
    Subpart J—Primary Tungstem
1421.100 Applicability: Description of the
    primary tunfsten subcategory.
  The provisions of  this  subpart  are
applicable to discharges resulting from
the production of tungsten at primary
tungsten facilities.

[49 PR 8812. Mmr. 8. 1984]

§ 421.101 Specialized definitions.
  For the  purpose  of this subpart  the
general  information,   abbreviations,
and methods of analysis set forth in 40
CFR part 401 shall apply to this sub-
part.

§421.102 Effluent limitations  guMeUne*
    representing the degree of effluent re-
    duction attainable by the application of
    the best practicable control technology
    currently available.
  Except as  provided in 40 CFR 129.30
through  125.32,  any  existing point
source subject to  this subpart  shall
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction  attainable by the appli-
cation of the best practicable technol-
ogy currently available:
  (a)  Subpart J—Tungstic Acid Rinse.

        BPT EFFLUENT LIMITATIONS
PoMant or petulant proparty

t m^gi 	



pH
iMamum
tor any 1
day
mo/kg (pom
pound*) of
(a»W)pnx
17^30
59.900
1.883.000
(')

Mawnjrn
t* par mtton
moad
a^os
29.030
2.404.00
800.000
(')

    (b) Subpart J—Acid Leach Wet Air
   Pollution Control.

          BPT EFFLUENT LIMITATIONS
PoNutaVit of poMutkvit property
MttQfflUffl
tar any i
<*y
MttMTUTt
for fimfilnfy
•waga
                            (pounds pv mMion
                         pounds) of tuno/Wc Acid
                         (at W) produced
   Anmon* (a» N)	
   Total «Mpandad MM*..
  15.040
  SZ280
4.773.000
1,488.000
   7.182
  21.840
2,098.000
 888.300
    1 WNHn tha rang* of 7.0 to 10.0 at afl'

    (c) Subpart J—Alkali Leach Wash.

          BPT EFFLUENT LIMITATIONS
                         for any i
                          day
                        mo/kg (pound* par miHon
                         pound!) of tedium tune-
                             (aa W) produead
   2ne.
             	j
   0.000
   0.000
   0.000
   0.000
§421.103  Effluent limitation* guidelines
    repneenting the degne of effluent re-
    auction attalnabte by the application of
    the beat available technology economi-
    cally aehierable.
  Except  as provided in 40 CFR 125.30
through  125.32.  any  existing  point
source  subject to this subpart shall
achieve the  following  effluent limita-
tions representing the  degree of efflu-
ent reduction attainable by the appli-
cation of  the best available technology
economically achievable:
  i wmn ttw rang* ot 7.0 to 10.0 at aM
                                            5B-21

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  (a) Subpart J—Tungattc Acid Rinse.

         BAT EFFLUENT LIMITATIONS
 Poflutmt of poAutBnt property
                         lor any i
 Mvtimum
for monthly
                        mg/ko, (pound* par million
                         pounds) of tjnojrtc Mid
                         (M W) producad
Zinc..
                            11.490
                            4i.aso
                          5.468.000
    5.333
    17.230
 2.404.000
  (b) Subpart J—Add Leach Wet Air
Pollution Control.

         BAT EFFLUENT LIMITATIONS
       or poMulvH praporty
                        mg/hg (potndt ptr rnflon

                         (M W) prodund
                             1.003
                             3.663
                           477.400
                                       1.504
  (c) Subpart J—Alkali Leach Wash.

         BAT EFFLUENT LIMITATIONS
 Pofaant or poiutmt prapwiy
                         (orwyi
                                el Mdum king-
                              («*)
Zinc	
AfffVflonA (AS N}»
                             0.000
                             0.000
                             0.000
    0.000
    0400
    0.000
                                                   5B-22

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            United States
            Environmental Protection
            Agency	   	
             Engineering and Analysis
             Division (4303)
             Washington, DC 20460
              Phone (202) 260-7120
              Fax (202) 260-7185
              April 1999
» EPA
Industrial Wastewater
Contacts in the
Effluent Guidelines Program
Industry/Subject
      Regulation
Person
Phone (Area Code 202)
Acid Mine Drainage
Airports - see Deicing
Alternate Test Procedures (ATPs) 40 CFR 1 36
^BMuminum Forming 40 CFR 467
Analytical Methods Support 40 CFR 1 36
(Also see PBMS}
Animal Feedlots Operations 40 CFR 412
Aquaculture
Asbestos Manufacturing 40 CFR 427
Asphalt - see Paving and Roofing Materials
Battery Manufacturing 40 CFR 461
Beef Feedlots
Canmaking - see Coil Coating
Carbon Black Manufacturing 40 CFR 458
^^attle Feedlots 40 CFR 412
^^ement Manufacturing 40 CFR 41 1
Bill Telliard
Joe Vital is

Maria Gomez-Taylor
Khouane Ditthavong
George Jett
Bill Telliard
Maria Gomez-Taylor
Jan Goodwin
Ron Jordan
Anna Kinney
Mike Clipper
Ron Kirby

George Jett
Ron Jordan

George Jett
Ron Jordan
Ron Kirby
260-7134
260-7172

260-1639
260-6115
260-7151
260-7134
260-1639
260-7152
260-7115
260-7127
260-1278
260-7168

260-7151
260-7115

260-7151
260-71 1 5
260-7168
                         5B-23

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 EPA  Industrial Wastewater Contacts
Centralized Waste Treatment
                                                   Jan Matuszko
                                                   Tim Connor
Chemicals - see Gum & Wood, Inorganic, Organic, Pesticides
Clean Water Action Plan (CWAP)

Cluster Rule - see Pulp, Paper, and Paperboard

                                    40 CFR 434
Coal Mining
 (Coal Remining, Western Coal,etc.)

Coil Coating
 (includes Canmaking)

Construction & Development
Cooling Water Intake Structures
 [Clean Water Act - Section 316(b)]

Copper Forming

Dairy Products Processing

De-icing

Detection issues
(Low Level Detection)
                                                   Sheila Frace
               Bid Telliard
               Joe Vitalis
                                    40 CFR 465     George Jett
               Eric Strassler
               Jesse Pritts.

40 CFR 401.14  Deborah Nagle
                                    40 CFR 468     George Jett

                                    40 CFR 405     Don Anderson

                                                   Shan Zuskin

                                                   Bill Telliard
                                                   Henry Kahn
Development Documents (To Order) - see Water Resource Center

Docket - see Water Docket
Drinking Water Methods - see Analytical Methods


Drum Reconditioning

Economic Analysis

Effluent Guidelines Plan
[Clean Water Act - Section 304(m)]
                                                   Bill Teiiiard
                                                   Maria Gomez-Taylor

                                                   Woody Forsht
                                                   Eric Strassler
Effluent Guidelines Task Force

Electrical & Electronic Components
                                                   Beverly Randolph

                                   40 CFR 469     George Jett
                                         260-9126
                                         260-3164
                                         260-7120
260-7134
260-7172

260-7151
260-7150
260-7191

260-2656
                                         260-7151

                                         260-7189

                                         260-7130

                                         260-7134
                                         260-5408
                                         260-7134
                                         260-1639

                                         260-7190

                                         260-7120

                                         260-7150


                                         260-5373

                                         260-7151
                                                   5B-24

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EPA  Industrial Wastewater Contacts
1
Electroplating 40 CFR 41 3
Environmental Monitoring Methods Index (EMM I)
Ethanol for Fuel
Explosives Manufacturing 40 CFR 457
Federal Register Notices (General)
Feedfots - see Animal Feedlots Operation
Ferroalloy Manufacturing 40 CFR 424
Fertilizer Manufacturing 40 CFR 418
(Nitrogen & Phosphate)
Fish Hatcheries
Mike Ebner
Marion Thompson
Maria Gomez-Taylor
Bill Telliard
Joe Vitalis
Bev Randolph

George Jett
Anna Kinney
Mike Clipper
Foods - see Dairy, Fruits & Vegetables, Grain Mills, Meat Products, Poultry, Seafood,
Foods and Beverages, Miscellaneous
Foundries - see Metal Molding & Casting
Fruits & Vegetables Processing 40 CFR 407
Glass Manufacturing 40 CFR 426
Gold Mining - see Ore Mining & Dressing
Grain Mills 40 CFR 406
Gum & Wood Chemicals Manufacturing 40 CFR 454
Hog Feedlots
Hospitals 40 CFR 460
Incinerators - see Industrial Waste Combustors
Industrial Laundries
Industrial Waste Combustors
Don Anderson

Don Anderson
Wendy Smith
Ron Kirby
Don Anderson
Don Anderson
Jan Goodwin
Frank Hund

Marta Jordan
Samantha Hopkins
260-5397
260-7117
260-1639
260-7134
260-7172
260-5373

260-7151
260-7127
260-1278
Sugar
260-7189

260-7189
260-7184
260-7168
260-7189
260-7189
260-7152
260-7182

260-0817
260-7149
(formerly titled Incinerators)

I
nk Formulating
                                   40 CFR 447
Don Anderson
260-7189
                                              5B-25

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 EPA  Industrial Wastewater Contacts
Inorganic Chemicals 40 CFR 41 5
Internet Information
Iron & Steel Manufacturing 40 CFR 420
Landfill Leachate
Leather Tanning & Finishing 40 CFR 425
Low BTU Gasification
Marine Discharges from Vessels of the
Armed Forces [CWA312(n)]
(Sometimes called UNDS)
Meat Products 40 CFR 432
Metal Finishing 40 CFR 433
Metal Molding & Casting (Foundries) 40 CFR 464
Metal Products and Machinery
Anna Kinney
Bev Randolph
George Jett
Kevin Tingley
Mike Ebner
John linger
Don Anderson
Bill Telliard
Greg Stapleton
Ron Jordan
Don Anderson
Mike Ebner
George Jett
Shari Zuskin
Mike Ebner
Tim Connor
Ahmar Siddiqui
260-7127
260-5373
260-7151
260-9843
260-5397
260-4992
260-7189
260-7134
260-0141
260-7115
260-7189
260-5397
260-7151
260-7130
260-5397
260-3164
260-1826
Mineral Mining & Processing
40 CFR 436
Ron Kirov
260-7168
Mining - see Acid Mine Drainage, Coal Mining, Gold Mining, Mineral Mining & Processing, and
Ore Mining & Dressing
Nonferrous Metals Forming
 (includes Metal Powders)

Nonferrous Metals Manufacturing

Norfolk Analytical Conference
Oil and Gas Extraction
 Offshore
 Coastal/Onshore
 Synthetic Drilling Fluids
40 CFR 471     George Jett
40 CFR 421     George Jett
40 CFR 435
                          260-7151
                          260-7151
Bill Telliard
Cindy Simbanin
Ron Jordan
Chuck White
Ron Kirby
Marv Rubin
260-7134
260-5019
260-7115
260-5411
260-7168
260-3028
                                                 5B-26

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EPA  Industrial Wastewater Contacts
Ore Mining & Dressing
Organic Chemicals, Plastics &
Synthetic Fibers
Paint Formulating
Paving and Roofing Materials
(Tars and Asphalt)
Performance-Based Measurement
Systems (PBMS)
Pesticide Chemicals
Petroleum Refining
pH Effluent Limitations under
Continuous Monitoring
Pharmaceutical Manufacturing
i
9
Phosphate Manufacturing
Photographic Processing
40 CFR 440
40CFR414
40 CFR 446
40 CFR 443
40 CFR 136
40 CFR 455
40 CFR 41 9
40 CFR 401. 17
40 CFR 439
40 CFR 422
40 CFR 459
Ron Kirby
George Jett
Don Anderson
Bill Telliard
Bill Telliard
Khouane Ditthavong
Shari Zuskin
Marv Rubin
Ron Kirby
Henry Kahn
Frank Hund
Marv Rubin
Anna Kinney
Mike Ebner
260-7168
260-7151
260-7189
260-7134
260-7134
260-6115
260-7130
260-3028
260-7168
260-5408
260-7182
260-3028
260-7127
260-5397
Placer Mining - see Ore Mining & Dressing
Plastics Molding & Forming
Pollutants - Lists, Types, References
Conventional-CWA Sec. 304(a){4)
Toxic-CWA Section 307(a){1)
Priority Pollutants (Appendix A)
EAD Analytes
Porcelain Enameling
Poultry Feedlots
40 CFR 463
40 CFR 401. 16
40 CFR 401. 15
40 CFR 423
40 CFR 466
40 CFR 412
Woody Forsht
Bill Telliard
Maria Gomez-Taylor
Joe Vitalis
George Jett
Jan Goodwin
260-7190
260-7134
260-1639
260-7172
260-7151
260-7152
Pretreatment
 (or call Permits Division/Pretreatment
  Branch: 202-260-7539)
 rinting & Publishing
Joe Vitalis
Don Anderson
260-7172
260-7189
                                                   5B-27

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EPA  Industrial Wastewater Contacts
Publications - Also see Water Resource
Pulp, Paper and Paper-board
Rubber Manufacturing
Seafood Processing
Secondary Treatment
(Call Permits Division @ 260-9545)
Shipbuilding
Soap & Detergent Manufacturing
Solvent Recovery
Statistical Analysts
Steam Electric Power Generation
Sugar Processing
Superfund Sites - Discharges to
POTWs (Guidance Document)
Synthetic-based Drilling Fluids (SBF)
Textile Mills
Timber Products Processing
Toxicity/ WET Testing
Transportation Equipment Cleaning
(Tank Cleaning)
Center
40 CFR 430
40 CFR 428
40 CFR 408
40 CFR 133

40 CFR 417


40 CFR 423
40 CFR 409

40 CFR 435
40 CFR 410
40 CFR 429


UNDS -Uniform National Discharge Standards
Urban Stormwater Study

Bev Randolph
Troy Swackhammer
Don Anderson
Joe Vitalis
Don Anderson

Mike Ebner
Woody Forsht
Woody Forsht
Henry Kahn
Joe Vitalis
Don Anderson
Woody Forsht
Ron Kirby
Marv Rubin
Hugh Wise
Don Anderson
Bill Telliard
Marion Thompson
John Tirger
Jesse P'itts
Greg Stapleton
Ron Jordan
Eric Strassler
Jesse Pritts
260-5373
260-7128
260-7189
260-7172
260-7189

260-5397
260-7190
260-7190
260-5408
260-7172
260-7189
260-7190
260-7168
260-3028
260-7177
260-7189
260-7134
260-7117
260-4992
260-7191
260-0141
260-7115
260-7150
260-7191
Used Oil Reclamation
Ron Kirby
260-7168
                                            5B-28

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EPA  Industrial Wastewater Contacts
Waste Treatment - see Centralized Waste Treatment, industrial Waste Combustors, Landfill Leachate
Water Docket (East Tower Basement)

Water Intake Structures -CWA 316(b)
(see Cooling Water Intake Structures)

Water Resource Center (WRC) - Publications
 Automated Document Ordering
 (East Tower Basement)

Water Supply

Web Sites - see Internet Information

WET - (Whole Effluent Toxicity)  - see Toxicity
Colleen Campbell

Deborah Nagle


Mary Conway



Don Anderson
260-3027

260-2656
260-2814
260-7786
260-7189
                                                  5B-29

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5B-30

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                                    MODULE #5B

                              PRACTICAL EXERCISE

                   Developing Technology-Based Effluent Limitations
                  Using Effluent Limitations Guidelines and Standards
SITUATION:

You are a permit writer responsible for drafting a permit for a facility involved in leather
tanning operations.  There is one outfall from the facility that contains all the treated process
wastewater.  You must determine the technology-based effluent limits for the facility.

GIVEN:

The facility is subject to the Leather Tanning and Finishing Point Source Category effluent
guidelines, 40 CFR Part 425 (which are attached to the exercise).

The tannery processes cattle hides into finished leather by the following process:

       Hair save unhairing - Chrome tanning - Retan-wet finishing

The long-term production rate is 500 pounds of raw material (hides)  per day, and the long-
term average process flow is 40,000 gallons per day.

QUESTIONS:

(1)    What Subpart(s) of the Leather Tanning and Finishing Point Source Category effluent
       guidelines is  (are) applicable to this facility?_	
(2)     What parameters are limited by the effluent guidelines?
(3)     What are the BPT effluent limits that you would impose at the outfall?
                                        5B-31

-------
(4)    What are the BCT effluent limits that you would impose at the outfall?.
(5)     What are the BAT effluent limits that you would impose at the outfall?.
                                        5B-32

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Environmental Protection Agency
                             PART 425
   SUBCHAPTER N—EFFLUENT  GUIDELINES  AND STANDARDS
PART  425—LEATHER TANNING  AND
  FINISHING  POINT  SOURCE CATE-
  GORY

           GENERAL PROVISIONS

Sec.
425.01  Applicability.
425.02  General definitions.
425.03  Sulfide analytical methods and ap-
   plicability.
425.04  Applicability  of  sulfide  pretreat-
   ment standards.
425.05  Compliance dates.
425.06  Monitoring requirements.

Subpart A—Mair Pulp, Chroma Tan, Raton-Wot
            Finish Swbcatogory

425.10  Applicability; description of the hair
   pulp, chrome tan. retan-wet finish sub-
   category.
425.11  Effluent   limitations  representing
   the degree of effluent reduction attain-
   able by the application of the best prac-
   ticable  control  technology  currently
   available (BPT).
425.12  Effluent   limitations  representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional  pollutant control  technology
   (BCT).
425.13  Effluent   limitations  representing
   the degree of effluent reduction attain-
   able by the application of the best avail-
   able technology economically achievable
   (BAT).
425.14  New source performance standards
   .
425.16  Pretreatment  standards   for  new
   sources (PSNS).

Subpart ft—Hair Save, Chroma Tan, Raton-Wot
            Finish SubcaUgory

425.20  Applicability; description of the hair
   save chrome  tan. retan-wet  finish sub-
   category.
425.21  Effluent   limitations  representing
   the degree of effluent reduction attain-
   able by the application of the best prac-
   ticable  control  technology   currently
   available (BPT).
425.22  Effluent   limitations  representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control  technology
   (BCT).
425.23  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best avail-
   able technology economically achievable
   (BAT).
425.24  New source performance standards
   (NSPS).
425.25  Pretreatment standards for existing
   sources (PSES).
425.26  Pretreatment  standards  for  new
   sources (PSNS).

  Svbport C—Hair Savo ar Pulp, Non-Chroma
     Tan, Ratan-Wat Finish Subcatogory

425.30  Applicability; description of the hair
   save or pulp, non-chrome tan. retan-wet
   finish subcategory.
425.31  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best prac-
   ticable  control  technology currently
   available (BPT).
425.32  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control technology
   (BCT).
425.33  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best avail-
   able technology economically achievable
   (BAT).
425.34  New source performance standards
   (NSPS).
425.35  Pretreatment standards for existing
   sources (PSES).
425.36  Pretreatment  standards  for  new
   sources (PSNS).

     Sufapart 0—Ratan-Wat Ftnish-Sidos
               Subcatogory

425.40  Applicability;  description  of   the
   retan-wet finish-sides subcategory.
425.41  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best prac-
   ticable  control  technology currently
   available (BPT).
425.42  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control technology
   (BCT).
425.43  Effluent  limitations   representing
   the degree of effluent reduction attain-
   able by the application of the best avail-
   able technology economically achievable
   (BAT).
425.44  New source performance standards
   (NSPS).
                            5B-33

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 Port 425
          40 CFR Ch. I (7-1-88 Edition)
425.45  Pretreatment standards for existing
    sources (PSES).
425.46  Pretreatment  standards   for  new
    sources (PSNS).

    Subport E—No B»omhou*» Subcotogory

425.50  Applicability, description  of the no
    beamhouse subcategory.
425.51  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the best prac-
    ticable  control  technology  currently
    available (BPT).
425.52  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the best con-
    ventional pollutant control technology
    (BCT).
425.53  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the  best avail-
    able technology economically achievable
    (BAT).
425.54  New source performance  standards
    (NSFS).
425.55  Pretreatment standards for existing
    sources (PSES).
425.56  Pretreatment  standards   for  new
    sources (PSNS).

  Subport f—Throwgh-th«-BltM Subcotogory

425.60  Applicability;  description  of  the
    through-the-blue subcategory.
425.61  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the best prac-
    ticable control  technology  currently
    available (BPT).
425.62  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the best con-
    ventional pollutant control technology
    (BCT).
425.63  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the  best avail-
    able technology economically achievable
    (BAT).
425.64  New source performance  standards
    (NSPS).
425.65  Pretreatment standards for existing
    sources (PSES).
425.66  Pretreatroent  standards   for  new
    sources (PSNS).

      Subport G—SH*oriing Svbcotogory

425.70  Applicability;  description  of  the
    shearling subcategory.
425.71  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application of the  best prac-
    ticable control  technology  currently
    available 

-------
 Environmental Protection Agency
                             §425.03
 425.95  Pretreatment standards for existing
   sources (PSES).
 425.96  Pretreatment  standards   for  new
   sources (PSNS),
 AmooHX A TO PART 425—POTASSIUM FERRI-
   CTAHXOB TlTKATIOK METHOD
 APPENDIX   B  TO   PART   425—MODIFIED
   MONIER-WILLIAMS METHOD
 APPENDIX C TO PART 425—DEFINITION AND
   PROCEDURE FOR THE DETERMINATION OF
   THE METHOD DETECTION LIMIT
  AUTHORITY: Sees. 301. 304(b). (c), (e), and
 (g). 306(b) and (c). 307(b) and (c), 308 and
 501 of  the Clean Water Act (the Federal
 Water Pollution Control Act Amendments
 of 1972. as amended by the Clean Water Act
 of 1977) (the "Act"); 33 UJS.C. 1311,13!4 and (c), 1317(b) and
 (c). 1318, and 1361; 86 Stat. 816, Pub. L. 92-
 500; 91 Stat. 1567, Pub. L. 95-217.
  SOURCE 47 FR 52870, Nov. 23.1982. unless
 otherwise noted.

         GENERAL PROVISIONS

 § 425.01  Applicability.
  This part applies to any leather tan-
 ning and finishing facility which  dis-
 charges  or  may  discharge  process
 wastewater pollutants to the waters of
 the United States, or which introduces
 or may introduce process wastewater
 pollutants into a publicly owned  treat-
 ment works.

 §425.02  General definitions.
  In addition  to  the definitions  set
 forth in  40 CFR Part 401. the follow-
 ing definitions apply to this part:
  (a) "Sulfide" shall mean total sulfide
 as measured by the potassium  ferri-
 cyanide titration method described in
 Appendix A  or the modified Monier-
 Williams method described in Appen-
 dix B.
  (b) "Hide"  means any animal pelt or
 skin as received by a tannery as raw
material  to be processed.
  (c)  "Retan-wet  finish"  means  the
 final processing steps performed on a
 tanned hide including, but not limited
 to, the following wet processes: retail,
bleach, color, and fatliquor.
  (d) "Hair pulp"  means the removal
of hair by chemical dissolution.
  (e) "Hair save"  means the  physical
or mechanical removal of hair which
has not been chemically dissolved, and
either selling the hair as a by-product
or disposing of it as a solid waste.
  (f) "Chrome tan" means the process
of converting hide into leather using a
form of chromium.
  (g) "Vegetable tan" means the proc-
ess of converting  hides into  leather
using  chemicals either derived from
vegetable  matter  or  synthesized  to
produce effects similar to those chemi-
cals.
  (h) "Raw material" means the hides
received by the tannery except for fa-
cilities covered by Subpart D and Sub-
part I where  "raw material" means the
hide or split  in the condition in which
it is first placed into a wet process.
  (i) "Monthly average"  means the
arithmetic average of eight <8)  individ-
ual data points from effluent sampling
and analysis  during  any  calendar
month.
  (j)  "Interference"  means the dis-
charge of sulfides in quantities which
can result in human  health hazards
and/or risks  to human life, and an in-
hibition or disruption of POTW as de-
fined in 40 CFR 403.3(i).

[47 FR 52870.  Nov. 23. 1982. as amended at
53 FR 9181. Mar. 21,1988]

9 425.03 Sulfide analytical methods and
    applicability.
  (a) The potassium ferricyanide titra-
tion method  described in Appendix A
to Part 425  shall  be  used whenever
practicable for  the determination of
sulfide in wastewaters  discharged by
plants operating in all  subcategories
except the hair save  or  pulp, non-
chrome tan,  retan-wet finish subcate-
gory (Subpart C. see §425.30). In all
other cases, the modified Monier-Wil-
liams method as described in  Appen-
dix B to  Part 425 shall be used as an
alternative to the potassium ferricya-
nide titration method for the determi-
nation of sulfide in wastewaters dis-
charged by plants operating in  all sub-
categories except Subpart C.
  (b)  The modified Monier-Williams
method as described in Appendix B to
Part 425 shall be used for the determi-
nation of sulfide in wastewaters dis-
charged by  plants operating  in the
hair save  or pulp, non-chrome  tan.
retan-wet  finish subcategory (Subpart
C. see § 425.30).
C53 FR 9181. Mar. 21. 1988]
                            5B-35

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§ 425.04
         40 CFR Ch. I (7-K88 Edition)
§425.04  Applicability  of sulfide pretreat-
    mcnt standards.
  (a)  A POTW receiving  wastewater
from a facility subject to this part may
require more stringent  pretreatment
standards for sulfide than those estab-
lished by this  part  without EPA ap-
proval.
  (b)  The pretreatment standards for
sulfide  established by  this  part  will
not  apply  if  the  POTW  receiving
wastewater  from a facility subject to
this part certifies in writing with ex-
planation of relevant  factors  consid-
ered, in accordance with the provisions
of paragraph (c) of  this section, that
the discharge of sulfide from the facil-
ity does not interfere  with the oper-
ation of the POTW. In making this de-
termination, the POTW shall consider
all relevant factors including but not
limited to the following:
  (1) The presence and characteristics.
of other industrial wastewaters which
can increase or decrease sulfide con-
centrations. pH. or both.
  (2) The characteristics of the sewer/
interceptor  collection  system  which
either minimize or enhance opportuni-
ties for release of  hydrogen  sulfide
gas.
  (3) The characteristics of the receiv-
ing POTWs headworks.  preliminary
and primary treatment systems,  and
sludge holding and dewatezing facili-
ties which either minimize  or enhance
opportunities for release of hydrogen
sulfide gas.
  (4) The occurrence of any prior sul-
fide related interference as defined in
§ 425.02(j).
  (cKl) On October 13. 1983. a  POTW
which intends to certify that the  sul-
fide pretreatment standard should not
apply must publish, in  a local newspa-
per with  the  largest circulation,  a
notice that presents the findings sup-
porting  this  determination consistent
with paragraph (a) of this  section. Al-
lowance for  public hearing of these
findings also must be provided. The
POTW shall identify all existing facili-
ties to which the sulfide pretreatment
standard otherwise established  by this
part would not apply.
  (2) On January 11,  1984. a  POTW
which intends to certify  that the  sul-
fide pretreatment standard should not
apply must file a written certification
with the Regional Water Management
Division Director, Environmental Pro-
tection Agency, in the appropriate Re-
gional Office. This certification shall
include the  findings supporting this
determination  and   the  results  of
public    comments,    and    public
hearing(s) if held.
  (3) On February 10, 1984, EPA shall
acknowledge  to the POTW receipt of
any   certification  submitted  under
paragraphs (c) (1) and (2) of this sec-
tion, and shall indicate to the POTW
the adequacy of the submission based
upon a review of the factors set forth
in paragraph (b) of this section.
  (4) Within 30 days of the date of re-
ceipt of adequate submissions under
paragraphs (c) (1). (2), and (3) of this
section. EPA shall publish a notice in
the   FEDERAL  REGISTER   identifying
those  facilities to which  the  sulfide
pretreatment  standards of this  part
shall not apply.
  (5)  A POTW may  certify that  the
sulfide pretreatment standards of this
part should not apply to a new source
planning to discharge into the POTW.
This  certification must be submitted
prior to  the  commencement of  dis-
charge, and must conform at a mini-
mum with criteria in  paragraph (b) of
this  section  and  the general proce-
dures and intervals of time contained
in paragraphs (c) (1). (2). (3). and (4)
of this section.
  (d> (1) If. after EPA and the POTW
have  determined in  accordance with
this section that  the  sulfide pretreat-
ment standards  of this Part are  not
applicable to specified  facilities,  a
POTW then  determines  that there
have been changed circumstances (in-
cluding but not limited to changes in
the factors specified in paragraph (b)
of this section) which justify applica-
tion of the sulfide pretreatment stand-
ards, the POTW shall revoke the certi-
fication  submitted under paragraph
(c) of this section. The  POTW and
EPA shall then adhere to the general
procedures and  time intervals  con-
tained in paragraph (c) of this section
in order to determine whether the sul-
fide pretreatment standards contained
in this Part are applicable.
  (2) If pursuant to paragraph 

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 Environmental Protection Agency
                             §425.12
.cable to a specified facility, the indi-
 rect discharger shall comply with the
 sulfide  pretreatment   standards  no
 later than 18 months from the date of
 publication of  the FEDERAL REGISTER
 notice identifying the facility.
  (e) At any time after October  13.
 1983.  if  a  POTW determines that
 there  have  been changed  circum-
 stances (including but  not limited to
 changes in  the  factors  specified in
 paragraph (b) of this section), it may
 initiate proceedings contained in para-
 graph (c) of this section to determine
 that the sulfide pretreatment  stand-
 ards of this Part shall not be applica-
 ble. The POTW and EPA shall follow
 the procedures  and time intervals con-
 tained in paragraph (c) of this section
 to make this determination. A final de-
 termination that the sulfide pretreat-
 ment  standards  are  not  applicable
 must be made prior to the discharge of
 sulfide not  in  accordance with the
 standards set forth in this Part.

 (The Information collection and reporting
 requirements contained in paragraphs (b)
 and (c) were approved by the Office of Man-
 agement and Budget under control number
 2040-0032)
 [47 PR 52870. Nov. 23. 1982; 48 PR 30117,
 June 30, 1983; 48  FR 31404. July 8. 1983; 48
 PR 32348, July 15, 1983; 48 FR 35649, Aug.
 5.1983; 53 FR 9181. Mar. 21. 19881

 §425.05 Compliance dates.
  The compliance date for new source
 performance  standards (NSPS) and
 pretreatment   standards   for  new
 sources (PSES) is the  date the new
 source  commences  discharge.  The
 compliance date for BPT effluent limi-
 tations and  guidelines  and pretreat-
 ment standards for existing sources to
 no  later than March 31.1989.
 [53 FR 9182. Mar. 21,1988]

 § 425.06 Monitoring requirements.
  Compliance with monthly  average
 discharge limitations is required  re-
 gardless of  the  number of samples
 analyzed and averaged.
  Subpart A—Hair Pulp, Chrome Tan,
    Retan*Wet Finish Subcategory

§425.10 Applicability;  description of the
    hair pulp, chrome tan, retan-wet finish-
    ing subcategory.
  The provisions of  this  subpart are
applicable to process wastewater dis-
charges  resulting  from any  tannery
which, either exclusively  or in  addi-
tion to other unhairing and  tanning
operation,  processes  raw  or  cured
cattle  or cattle-like hides into finished
leather by  chemically dissolving the
hide hair, chrome tanning, and retan-
wet finishing.

§425.11 Effluent limitations representing
    the degree of effluent reduction  attain-
    able by  the application  of  the best
    practicable control technology current-
    ly available (BPT).
  Except as provided in 40 CFR 125.30
through  125.32,  any  existing  point
source subject to  this  subpart  must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the  appli-
cation of the best  practicable control
technology currently available (BPT):
Pollutant or poMutant property
BPT tmitatioft*
Maximum tor
anylday
Maximum tor
•>•! jfclfcli i
iiHjiiujiy
*v«raga
                          (or  pound*  per
                     1.000 pounds of raw ma-
BOO5... 	 	 	 	 „.
TSS
Oil A GfMM
Total Chromium. 	
pH

9.3
13.4
39
0.24
0)

4.2
6.1
1 7
009
0)

 1 Within tha rang* of 6.0 to 9.0

C53 FR 9182. Mar. 21.19881

§ 425.12  Effluent limitations representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control technology
   (BCT).

 Except as provided in 40 CFR 125.30
through 125.32. any existing  point
source subject to  this subpart  must
achieve the following effluent limita-
tions representing the degree of  efflu-
                                5B-37

-------
§425.13
         40 CFR Ch. I (7-1-88 Edition)
ent reduction attainable by the appli-
cation of the best conventional pollut-
ant control technology (BCT): The ef-
fluent limitations are those for BODS.
TSS,  Oil  and Grease,  and  pH con-
tained in § 425.11.

§ 425.13   Effluent limitations  representing
   the degree of effluent reduction attain-
   able  by the  application  of  the  best
   available   technology   economically
   achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source subject to this  subpart must
achieve the following effluent limita-
tions  representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically  achievable (BAT): The
effluent  limitations  are  those  for
Total Chromium contained in 9 425.11.

9425.14  New source  performance stand-
   ards (NSPS).
  Any new source subject to this sub-
part must achieve the  following new
source performance standards (NSPS):
 PoMuttrtt Of pofluttvit property
                           NSPS
                      tar any 1
for niQfiiMy
                     Kg/US (or ib/i.OOO •>) of
BOO, 	 _
TSS 	 	 	
Oil ftpd grease 	 , 	
Total ehramwn 	 „
"* 	 	
6.0
8.7
2.5
0.1S
(')
2.7
4.0
1.1
0.06
n
  1 Within the range 6.0 to 9.0.

[47 PR 52870, Nov.  23, 1982: 48 PR 30116,
June 30,1983)

§ 425.15  Pretreatment standards for exist-
    ing sources (PSES).
  (a)  Except  as provided  in  §425.04
and 40  CFR 403.7 and 403.13, any ex-
isting source  subject to this  subpart
which introduces process  wastewater
pollutants into a publicly owned treat-
ment works must  comply with 40 CFR
Part  403,  and  achieve the following
pretreatment  standards:
Pollutant or pollutant property
PSES
Maximum
lor any t
cay
Maximum
for monthly
average
                     Milligrams per liter (mg/l)
Sulfide 	
Total chromium 	
pH 	

24
12
(>}


8
f1 1

 > Within the range 7.0 to 10.0.

 (b)  Any  existing source  subject  to
this subpart which processes less than
275  hides/day shall  comply  with
§ 425.15(a), except that the total chro-
mium    limitations   contained    in
§ 425.15(a) do not apply.

C47 PR 52870. Nov. 23,  1982: 48 PR 30116,
June 30. 1983. as amended at  53 PR 9182.
Mar. 21,19881

9425.16  Pretreatment  standards  for new
   sources (PSNS).
 Except as provided in 40 CFR 403.7
and 425.04, any new  source subject to
this  subpart that  introduces  process
wastewater pollutants into a publicly
owned treatment works must comply
with 40 CFR Part 403, and achieve the
pretreatment  standards contained  in
§ 425.15.

 Subpart B—Hair Save, Chrom* Ton,
   Retan-Wet Finish Subcotegory

§425.20  Applicability;  description of the
   hair save, chrome tan, retan-wet finish
   subcategory.
 The provisions of  this subpart are
applicable to  process wastewater dis-
charges  resulting  from any tannery
which processes raw or cured cattle or
cattle-like hides into finished leather
by hair  save  unhaiiing.  chrome tan-
ning, and retan-wet finishing.

§425.21  Effluent limitations  representing
   the degree of effluent reduction attain-
   able by the  application  of  the best
   practicable control technology current-
   ly available (BPT).
 Except as provided  in 40 CFR 125.30
through   125.32. any  existing  point
source subject  to  this subpart must
achieve the following effluent limita-
tions  representing the degree of efflu-
ent reduction  attainable by the appli-
                                          5B-38

-------
Environmental Protection Agency
                             § 425.26
cation of the best practicable control
technology currently available (BPT):
PoMant or ooHutant property
BPT limitation*
Maximum for
any 1 day
Maximum tor
monthly
average
                    Kg/kkg (or pound per 1.000
                       *) ol raw
B005-.
 8.2
11.8
 3.4
 0.21
 3.7
 5.4
 1.5
 0.08
0)
 i Within the range 6.0 to 9.0.

§425.22  Effluent limitations  representing
    the degree of effluent reduction attain-
    able by the application of the best con-
    ventional pollutant control technology
    (BCT).
  Except as provided in 40 CFR 125.30
through  125.32,  any  existing point
source  subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best conventional pollut-
ant control technology (BCT): The  ef-
fluent limitations are those for BODS,
TSS, Oil and Grease, and  pH  con-
tained in S 425.21.

§425^3  Effluent limitations  representing
    the degree of effluent reduction attain-
    able by  the  application  of  the best
    available   technology   economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source  subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically  achievable (BAT):  The
effluent  limitations  are  those  for
Total Chromium contained in § 425.21.

§425.24  New source performance stand-
    ards (NSPS).
  Any new source subject to this sub-
part must achieve the following new
source performance standards (NSPS):
Pollutant of poflutant property
NSPS
Maximum for
any 1 day
Maximum lor
monthly
average
                                                            Kg/Wig (or pound p«r 1.000
                                                               ib) at raw material
BOOS 	
TSS 	
Oil and grease 	
Total chromium 	
pH 	 	

6.9
9.9
2.9
0.18
(")

3 1
4 S
t 3
006
(M

  1 Within the range 6.0 to 9.0

§ 425.25  Pretreatmcnt standards for exist*
    ing sources (PSES).
  Except as provided in § 425.04 and 40
CFR  403.7 and 403.13, any existing
source subject to this subpart that in-
troduces  process wastewater  pollut-
ants into a publicly owned treatment
works must comply with 40 CFR Part
403. and achieve the following  pre-
treatment standards:
PoMutwit or poNutetfit pfOpsrty
PSES
Maximum
for any 1
day
Maximum
for monthly
average
                     MiKgrara per liter (mg/l)
Suffide	
Total Chromium..
pH		
                                         24
                                         12
  1 Within the range 7.0 to 10.0


§425.26  Pretreatment  standards for  new
    sources (PSNS)
  Except as provided in 40 CFR 403.7
and 425.04, any new  source subject to
this subpart  that introduces process
wastewater pollutants into a publicly
owned treatment works must comply
with 40 CFR Part 403, and achieve the
pretreatment standards contained in
§ 425.25.
                              5B-39

-------
§ 425.30
                   40 CFR Ch. I (7.L88 Edition)
Subport C—Hoir Save or Pulp, Non-
     Chrome  Tan,  Retan-Wet  Finish
     Subcotegory

§425.30  Applicability; description  of the
    hair  save  or pulp,  non-chrome tan,
    retan-wet finish subcategory.
  The provisions of this subpart are
applicable to process  wastewater dis-
charges  resulting  from any tannery
which processes raw or cured cattle  or
cattle-like hides into finished leather
by hair save or pulp unhairing, vegeta-
ble tanning or alum, syntans, oils and
other agents  for tanning, and  retan-
wet finishing.

§425.31  Eminent limitations representing
   the degree of effluent reduction attain-
   able  by the  application of the best
   practicable control technology current-
   ly available (BPT).
  Except as provided in 40 CFR 125.30
through  125.32,  any  existing  point
source subject  to this subpart must
achieve  the following  effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best practicable control
technology currently available (BPT):
PoMar* or potutam proparty
                        BPT
                    Maximum tor
                     any1d*y
Maximum tor
                    kg/kkg (or  pound*  p*r
                      1.000 pound*) of raw ma-
BOOS- 	 	 , .
TS$ 	
O*4 Gr*aw
ToW Chromum 	 . 	
pH 	 _.

6.7
9.7
£8
0.17
«')
3.0
4.4
1.3
0.06
(')
  > VMMn m* rang* o( «.O K>9.0

[47 PR $2870. Nov. 23. 1982. as amended at
53 FR 9182. Mar. 21. 1988}

§425.32 Effluent limitations representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control technology
   (BCT).
  Except as provided in 40 CFR 125.30
through  125.32,  any  existing point
source  subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
           ent reduction attainable by the appli-
           cation of the best conventional pollut-
           ant control technology (BCT): The ef-
           fluent limitations are those for BODS.
           TSS, Oil  and Grease, and  pH con-
           tained in § 425.31.

           § 425.33   Effluent  limitations  representing
              the degree of effluent reduction attain-
              able  by the  application  of the  best
              available   technology   economically
              achievable (BAT).
            Except as provided in 40 CFR 125.30
           through  125,32.  any  existing point
           source  subject to this subpart must
           achieve  the  following effluent limita-
           tions representing the degree of efflu-
           ent reduction attainable by the appli-
           cation of the best available technology
           economically achievable (BAT): The
           effluent  limitations  are  those   for
           Total Chromium contained in S 425.31.
                              performance stand-
§425.34  New source
    ards (NSPS).
  Any new source subject to this sub-
part must achieve the following new
source performance standards (NSPS):
PoNuUurt or poNutint property
NSPS
Maomumlor
««y tday
Maximum tor
monthly
avwao*
                                                            Kg/kkg (or pound par 1,000
                                                               ft) of raw malarial
BOO5
TSS 	 _ .
0» and gr**S* 	 	
Total chromium 	 	
pH 	

5.9
85
2.4
0.15
(>)

27
3.9
1.1
0.06
(')

            1 Within the rang* 6.0 to 9.0.


          § 425.35 Pretreatment standards for exist-
              ing sources (PSES).
            (a) Except  as provided  in  §425.04
          and 40 CFR 403.7 and 403.13. any ex-
          isting sources subject to this subpart
          that  introduces process   wastewater
          pollutants into a publicly owned treat-
          ment works must comply with 40 CFR
          Part  403.  and achieve  the following
          pretreatment standards:
                                             5B-40

-------
Environmental Protection Agency
                             §425.44
PoJkjtM or pofcitwit property
PSES limitations
Maximum
tor any 1
day
Maximum
for montnty
average
                      Milligrams per liter (mg/l)
Sulfjde 	
Total Chromium 	
BH 	

I
;
	 1
1
24
12
('I


8
(')

  > Not less than 7.0,

  (b) Any existing source subject to
this subpart which processes less than
350   hides/day  shall  comply  with
§425.35(a),  except  that  the  Total
Chromium limitations  contained  in
§ 42S.35(a) do not apply.
[47 FR 52870, Nov. 23. 1982: 48 FR 36116.
June 30. 1983. as amended at 53 FR 9182.
Mar. 21.1988]

§425.36  Pretreatment  standards for new
    sources (PSNS).
  Except  as provided in 40 CFR  403.7
and 42S.04, any new source subject to
this subpart  that introduces process
wastewater pollutants into a publicly
owned treatment works must comply
with 40 CFR Part 403. and achieve the
pretreatment standards contained in
S 425.35.

  Subport D—Reton-Wet Finish-Sides
             Subcategory

§425.40  Applicability;  description of the
    retan-wet finish-sides subcategory.
  The provisions  of  this  subpart are
applicable to process wastewater dis-
charges resulting  from any tannery
which  processes   previously tanned
hides and skins (grain side only) into
finished leather by retan-wet  finish-
ing.

§425.41  Effluent limitations representing
    the degree of effluent reduction attain-
    able by  the application  of the  best
    practicable control technology current-
    ly available (BPT).
  Except as provided in 40 CFR 125.30
through  125.32,  any existing  point
source subject to  this subpart must
achieve the following effluent  limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of  the best practicable control
technology currently available (BPT):
PoHutarfl or poHutanl property
BPT limitations
Maximum for
any 1 day
Maximum lor
monthly
average
                                                                 (or  pounds per
                                                             1.000 pounds) of raw ma-
                                                             terial
BO05 	
rss 	
Oil S Grease
Total Chromium
pH . .. ... 	

89
128
3 7
023
(')
1 '
A n
SB
l 7
006
('I

  1 Within me range of 6.0 to 9.0.

[47 FR 52870. Nov. 23. 1982. as amended at
53 FR 9182. Mar. 21.19881

§ 425.42  Effluent limitations representing
    the degree of effluent reduction attain-
    able by the application of the best con-
    ventional pollutant control technology
    (BCT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source  subject to this subpart must
achieve  the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best conventional pollut-
ant control technology (BCT): The ef-
fluent limitations are those for BOO5,
TSS, Oil and Grease,  and  pH  con-
tained in § 425.41.

§425.43   Effluent limitations representing
    the degree of effluent reduction attain-
    able  by  the application  of the best
    available   technology   economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.   any  existing point
source subject to this  subpart must
achieve the following effluent  limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically  achievable (BAT):  The
effluent  limitations  are  those  for
Total Chromium contained in § 425.41.

§ 425.44  New source  performance stand-
    ards (NSPS).
  Any new source subject to  this sub-
part must achieve the following new
source performance standards (NSPS):
                               5B-41

-------
§ 425.45
                                                40 CFR Ch. I (7-1-88 Edition)
Pollutant or pollutant property
NSPS
Majdrmim
lor any 1
day
Maximum
tor itwoiMy
average
                     kg/kkg  (or  pounds  per
                       t.OOO pounds) ot  raw
                       material
BODS
TSS
Oil & Grease
Total Chionwjm 	
pH

65
93
2.7
0.17
(>)

29
43
1 2
006
(>)

  > With* the range of 6.0 to 9.0.

[47 PR 52870. Nov. 23.  1982. as amended at
S3 PR 9182. Mar. 21. 19881

§425.45 Pretreatment  standards for exist-
   ing sources (PSES).
  Except as provided in 40 CFR 403.7
and 403.13, any existing source subject
to this subpart that introduces process
wastewater  pollutants  into  a publicly
owned treatment works must comply
with 40 CFR Part 403. and achieve the
following pretreatment standards:
PokMant or poMant properly
                           PSES
                      Maximum
                      (or any 1
                      MMgrama per Her (mg/Q
Total (
PH.
                           19
                                   12
 > within ttw rang* 6.0 to 10.0.

§425.46  Pretreatment standards for new
    sources (PSNS).
  Except as provided in 40 CFR 403.7,
any new source subject to this subpart
that  introduces  process  wastewater
pollutants into a publicly owned treat-
ment works must comply with 40 CFR
Part  403.  and achieve  the pretreat-
ment standards contained in 5 425.45.

      Subpart E—No Beamhouso
             Subcategory

§425.50  Applicability; description  of the
    no beamhouse subcategory.
  The provisions  of this subpart  are
applicable to process wastewater dis-
charges  resulting  from  any  tannery
                                       which processes  cattle hides, sheep-
                                       skins, or  splits (hair previously  re-
                                       moved  and  pickled) into   finished
                                       leather by chrome or non-chrome tan-
                                       ning, and retan-wet finishing.

                                       §425.51  Effluent limitations representing
                                           the degree of effluent reduction attain-
                                           able by the  application of  the best
                                           practicable control  technology current-
                                           ly available (BPT).
                                         Except as provided in 40 CFR  125.30
                                       through  125.32.  any existing   point
                                       source subject  to this subpart  must
                                       achieve the following effluent limita-
                                       tions representing the degree  of efflu-
                                       ent reduction attainable by the appli-
                                       cation of the best practicable control
                                       technology currently available (BPT):
PoNUItftt oi* poNutwt pfoptjfty
BPT imitation*
Maximum tar
any 1 day
Maximum lor
MMMefltaftk*
rnonwy
«MnQft
                                                            kg/kkg  (or  pound! par
                                                             t.OOO pounds) of raw ma-
TSS ... 	
Oi & Trait 	 _ 	 	
Total Chromium.-- 	
pH

8.0
11.6
3.4
0.21
(')
3.6
5.3
1.5
0.06
(')
 ' vWMn trie range of 6.0 to 9.0.

[47 PR 52870. Nov. 23. 1982, as amended at
53 PR 9182. Mar. 21.19881

§425.52  Effluent limitations representing
   the degree of effluent reduction attain-
   able by the application of the best con*
   ventional pollutant control technology
   (BCT).
  Except as provided in 40 CFR 125.30
through  125.32,   any  existing point
source subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by  the appli-
cation of the best conventional  control
technology  (BCT): The effluent  limi-
tations  are  those  for BOD5, TSS. Oil
and   Grease,  and pH  contained  in
§ 425.51.
                                               5B-42

-------
 Environmental Protection Agency
                              § 425.61
 9425.53  Effluent limitations representing
    the degree of effluent reduction attain-
    able  by the application of the best
    available  technology   economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
 through  125.32,  any  existing  point
 source subject  to this subpart  must
 achieve  the following effluent limita-
 tions representing the degree of efflu-
 ent reduction attainable  by the appli-
 cation of the best available technology
 economically achievable  (BAT): The
 effluent  limitations  are  those for
 Total Chromium contained in 5 425.51

 f 425.54  New  source performance stand*
    ante (NSPS).
  Any new source  subject to this sub-
 part  must  achieve the following new
 source performance standards (NSPS):
PoNuttitt or pofcjtvtt property
NSPS
Maximum for
any 1 day
Maxjrnumfor
fnOfltnty
•wag*
                      hg/kfcg (or pounds per
                     1.000 *) of nw materiel
B005 _ 	
TSS- 	 	 	
OK ft Greeae 	 	
53
7.7
iZ
0.14
24
3.5
1.0
0.05
  ' WHNn the wnge 6.0 to 9.0.


§ 425£5  Pretreatment standards for exist-
    ing sources (PSES).
  Except as provided in 40 CFR 403.7
and 403.13, any existing source subject
to this subpart that introduces process
wastewater pollutants  into a publicly
owned treatment works must comply
with 40 CFR Part 403. and achieve the
following pretreatment standards:
PoUutam or pollutant property
PSES
Maximum.
for any 1
day
Maximum
tor monthly
average

Pollutant or pollutant property
pH 	

PS
Mtomum
lor any 1

-------
§ 425.62
         40 CFR Ch. I (7-1-88 Edition)

Poftutant of poftutant property
pH . 	

BPTbrr
Maximum lor
anytdiy
(')

itabons
Maximum tor
ifloiBttify
average
(')

  > Within the range of 6.0 to 9.0.

(47 PR 52870. Nov. 23, 1982, as amended at
53 FR 9183. Mar. 21. 19881

§425.62 Effluent limitations representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control  technology
   (BCT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing  point
source subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by  the appli-
cation of the best conventional pollut*
ant control technology (BCT): The ef-
fluent limitations are those for BODS,
TSS. Oil and Grease, and  pH  con-
tained in S 425.61.

§425.63 Effluent limitations representing
   the degree of effluent reduction attain-
   able by  the  application of  the  best
   available   technology   economically
   achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing  point
source subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by  the appli-
cation of the best available technology
economically  achievable (BAT):  The
effluent  limitations  are  those  for
Total Chromium contained in $ 425.61.

§425.64 New source performance stand-
   ards (NSPS).
  Any new source subject to this sub-
part  must achieve the following new
source performance standards (NSPS):
PoButant or pollutant property
BPT limitations
Maximum for
any 1 day
Maximum for
monthly
average
                                                            kg/kkg (or  pounds  per
                                                             1,000 pounds) of raw ma-
                                                             terial
BOO5 	
TSS 	
Oil A Grease 	
Total Chromium 	
pH 	

32
47
1 4
008
I'l

1 5
2 i
061
003
(M

 < Within the range of 6.0 » 9.0.

[47 PR 52870, Nov. 23. 1982, as amended at
53 FR 9183. Mar. 21.1988]

§ 425.65 Pretreatment standards for exist-
   ing sources (PSES).
  Except as provided in § 425.04 and 40
CFR 403.7 and 403.13.  any existing
source subject to this subpart that in-
troduces  process wastewater  pollut-
ants into a publicly owned treatment
works must comply with 40 CFR Part
403,  and  achieve the following pre-
treatment standards:
PoUutarrt or potutan! property
                           PSES
                     anylday
                     MiKgrann par M*r (mg/Q
SuMid*	
Total chromium.
24
12
  > WHMn the rang* 7.0 to 10.0.


§425.66  Pretreatment standards for  new
    sources 

-------
Environmental Protection Agency
                             § 425.75
  Subparf G—Shearling Subcategory

§425.70  Applicability;  description  of  the
    shearling subcategory.
  The  provisions  of  this  subpart are
applicable to process wastewater dis-
charges  resulting  from  any  tannery
which processes raw or cured sheep or
sheep-like skins with the wool or hair
retained  into  finished  leather  by
chrome tanning, and retan-wet finish-
ing.

§425.71  Effluent limitations  representing
    the degree of effluent reduction attain-
    able by  the  application  of  the  best
    practicable control technology current-
    ly available (BPT).
  Except as provided in 40 CFR  125.30
through  125.32.  any  existing  point
source subject to  this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation  of the best practicable control
technology currently available (BPT):
TSS, Oil  and  Grease,
tained in § 425.71.
and  pH con-
§ 425.73 Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by the application  of  the  best
    available   technology   economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32,  any  existing point
source subject to this subpart must
achieve the  following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically achievable (BAT):  The
effluent  limitations  are  those  for
Total Chromium contained in § 425.71.

§425.74 New source performance stand-
    ards (NSPS).
  Any new source subject to this sub-
part must achieve the following new
source performance standards (NSPS):
PoMutaVtt Of POfluteVtt pTOpAfty
NSPS
Majomuntor
any iday
Maximum for
MMMBte*aW
mOfHJMy
•wig*
                    kg/Mig  (or  pounds  par
                     1.000 pound*) of raw ma-
                     terial
PoAuteVH Of pONUteYtt pTQptfty
NSPS
Mettifnum I Of
any 1 day
Maximum (or
ifci_*»iiKii_
mm III Up
•vwag*
                    Kg/kkg (or pound par 1.000
                       ft) of raw material
BO05
TSS
Oi & GTMM 	
pH


4 3
1-2
006
ti\


1 9
0.55
Q ftfl
m

BOOS 	
TSS
Ol and fjfMia 	 „,. M
"^ W^ 	 *""••""*»'•*•*•*"•««««
^*rf chfljf^iuffi ........... ..... , ._. ,.,,,,
pH

13.2
19.1
5.6
0.34
(M

5.9
8.7
2.5
0.12
(')

 ' Within «w rang* o* 6.0 to 9.0.

[47 PR 52870. Nov. 23. 1982. as amended at
S3 PR 9183. Mar. 21.1988]

§ 425.72  Effluent limitations representing
   the degree of effluent reduction attain-
   able  by the application of the best con-
   ventional pollutant control technology
   (BCT).
 Except as provided in 40 CFR 125.30
through 125.32,  any  existing point
source subject to this subpart must
achieve  the following effluent  limita-
tions representing the degree of efflu-
ent reduction attainable by  the appli-
cation of the best conventional pollut-
ant control technology (BCT): The ef-
fluent limitations are those for BODS,
  1 Within tha rang* 6.0 to 9.0.

S 425.75  Pretreatment standards for exist-
    ing source* (PSES).
  Except as provided in 40 CFR 403.7
and 403.13, any existing source subject
to this subpart that introduces process
wastewater  pollutants  into a publicly
owned treatment  works must comply
with 40 CFR Part 403. and achieve the
following pretreatment standards:

-------
§ 425.76
         40 CFR Ch. I (7-1-88 Edition)
Pollutant or potluttnt property
PSES
Maximum
tor any 1
day
Maximum
lor monthly
average
                     Milligrams per liter (mg/l)
Total chromium.
PH	
                           19
  ' Withtn th« range 6.0 lo to 0.

§ 42S.76  Pretreatment standards  for  new
    sources (PSNS).
  Except as provided in 40 CFR 403.7.
any new source subject to this subpart
that  introduces  process wastewater
pollutants into a publicly owned treat*
ment works must comply with 40 CFR
Part  403, and must achieve the pre-
treatment  standards  contained   in
§ 425.75.

   Subpart H—Pigskin Subcotegory

§425.80  Applicability, description  of the
    pigskin subcategory.
  The provisions of this subpart  are
applicable to  process wastewater  dis-
charges  resulting from  any  tannery
which processes raw or cured  pigskins
into  finished  leather  by  chemically
dissolving or pulping the  hair and tan-
ning with chrome, then retan-wet fin-
ishing.

§425.81  Effluent  limitations representing
    the degree of effluent reduction attain-
    able  by  the  application of  the  best
    practicable  control technology current-
    ly available (BPT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source  subject  to this subpart must
achieve the following effluent limita-
tions representing the degree  of efflu-
ent reduction attainable  by the appli-
cation of the best practicable control
technology currently available (BPT):
Pollutant or pollutant property
BPT hfiwiabons
Maximum lor
any t day
Maximum (or
monthly
average
                      kg/kxg (or pounds per
                     i .000 fc) ol raw material
BODS
TSS 	
Oil and grease.... 	
Total chromium .... 	
pH 	

70
10.1
30
0 18
(')

32
4.6
1 3
0.07
(')

 > Within ine range 6.0 to 9.0.

[47  PR 52870. Nov. 23. 1982; 48 FR 30117.
June 30.19831

§425.82 Effluent  limitations representing
    the degree of effluent reduction attain-
    able by the application of the best con-
    ventional pollutant control technology
    (BCTX
 Except as provided in 40 CFR 125.30
through  125.32,  any  existing point
source  subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best conventional pollut-
ant control technology (BCT): The ef-
fluent limitations are those for BODS,
TSS, Oil and Grease and pH contained
in §425.81.

§425.83 Effluent  limitations representing
    the degree of effluent reduction attain-
    able by the application of  the  best
    available  technology   economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically  achievable  (BAT): The
effluent  limitations  are those  for
Total Chromium contained in § 425.81.

§ 425.84 New source performance stand-
    ards (NSPS).
  Any new source subject to this sub-
part  must  achieve the following new
source performance standards (NSPS):
                                              5B-46

-------
Environmental Protection Agency
                             §425.92
Poiuttrt or poUuttnt property
NSPS
Maximum for
any 1 day
Maximum tor
(Monthly
average
                      kg/kkg (or pounds par
                      1,000 to) of raw material
BfflS
TBS 	
nil ami nroaso 	
Total chromium
M^J 	 	 	
f1 	
58
8.3
2.4
0.15
0)

2.6
3.8
1.1
0.05
('}

 i within the range 6.0 to 9.0.

§ 425.85  Pretreatment standards for exist-
    ing sources (PSBS).
  Except as provided in § 425.04 and 40
CFR  403.7 and  403.13,  any existing
source subject to this subpart that in-
troduces  process  wastewater  pollut-
ants into a publicly owned treatment
works- must comply with 40 CFR Part
403, and  achieve  the following  pre-
treatment standards:
Poauttnt or pottutam property
PS£S
Maximum
for any 1
day
Maximum
J__ MUUtftMu
IOT tnoinfwf
•wage
                      Milligrams par (Her (mg/l)
Sutfide

pH 	 „ 	

24
12
(')


a
o

 > Within the range 7.0 to 10.0.


§425.86  Pretreatment standards for new
   sources (PSNS).
  Except as provided in 40 CFR 403.7
and 425.04,  any new source subject to
this  subpart  that introduces process
wastewater  pollutants  into  a publicly
owned treatment works  must comply
with 40 CFR Part 403, and achieve the
Pretreatment standards  contained  in
§ 425.85.

  Subpart I—Retan-Wet Finish-Splits
             Subcategory

§425.90  Applicability; description  of  the
   retan-wet finish-splits subcategory.
  The provisions of this subpart  are
applicable to process wastewater dis-
charges  resulting  from  any tannery
which processes previously unhaired
and tanned splits into finished leather
by retan-wet finishing.

§ 425.91  Effluent  limitations  representing
    the degree of effluent reduction attain-
    able by  the  application  of the  best
    practicable control technology current-
    ly available (BPT).
  Except as provided in 40 CFR 125.30
through  125.32, any  existing  point
source subject to  this  subpart must
achieve the following effluent  limita-
tions representing the degree of efflu-
ent reduction attainable by the appli-
cation of  the best  practicable control
technology currently available (BPT):
Pollutant or poMutant property
BFT limitation*
Maximum for
any 1 day
Maximum lor
ftXX»nty
average
                                                            Kg/kkg  (or pounds per
                                                              1.000 pounds) of raw ma-
BOO5
TSS 	 . ..
OH A Grease
Total Chromium
pH . _ 	 	

5.8
8.3
2.4
015
{<)

2.6
3.8
1.1
O.OS
(')

  < Within the range of 6.0 to 9.0.

[47 FR 52870. Nov. 23, 1982. as amended at
53 PR 9183. Mar. 21. 1988]

§425.92  Effluent limitations representing
   the degree of effluent reduction attain-
   able by the application of the best con-
   ventional pollutant control technology
   (BCT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing point
source subject to this subpart must
achieve the following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by  the appli-
cation of the best conventional pollut-
ant control  technology (BCT): The ef-
fluent limitations are those for BODS,
TSS, Oil and Grease, and  pH con-
tained in §425.91.
                               5B-47

-------
§ 425.93
                                                40 CFR Ch. I (7-1-88 Edition)
§ 425.93  Effluent limitations representing
    the degree of effluent reduction attain-
    able by  the application of the best
    available   technology    economically
    achievable (BAT).
  Except as provided in 40 CFR 125.30
through  125.32.  any  existing  point
source subject to this subpart  must
achieve the following  effluent limita-
tions representing the degree of  efflu-
ent reduction attainable by the appli-
cation of the best available technology
economically  achievable  (BAT):  The
effluent  limitations  are  those  for
Total Chromium contained in S 425.91.
                    performance  stand*
§425.94  New source
    arda (NSPS).
  Any new source subject to this sub-
part must achieve the following new
source performance standards (NSPS):
PofcJttnt or poMMtt property
                          NSPS
                    Mnmwmtar
                     any 10*
                             Maamumtor
                     kg/kkg for pounde per
                     1,000 b) at mm t
BOOS 	
TSS

Tout Q»WM»..,,..,...,,. .,-,,. 	
pM

3.5
5.1
1.S
0.09
(')
1A
2J
as*
00*
(•»
  > WMMi me range 6.0 to 9.0.

§ 425.95  Pretreatment standards for exist-
    ing sources (PSES).
  (a) Except  as provided in 40 CFR
403.7 and 403.13.  any existing source
subject to this subpart that introduces
process wastewater pollutants into a
publicly owned treatment works must
comply with  40 CFR  Part 403. and
must achieve the following pretreat-
ment standards:

Pollutant or poHutant properly
0H 	

PS
Marnnum
lor any 1
day
c )

ES
Ma»mum
for monthly
average
(')

  > Wrtfwo the range 6.0 10 10.0

  (b)  Any existing source  subject  to
this subpart which processes less than
3,600  splits/day  shall  comply with
§ 425.95(a), except that the total chro-
mium   limitations   contained    in
§ 425.95(a) do riot apply.

[47  PR 52870. Nov. 23.  1982; 48 PR 30117.
June 30. 1983, as amended at  53 PR 9183.
Mar. 21.19881

§425.96 Pretreatment  standards  for new
    sources (PSNS).
  Except  as provided in 40  CFR 403.7.
any new source subject to this subpart
that  introduces  process  wastewater
pollutants into a publicly owned treat-
meat works must comply with 40 CFR
Part  403. and  achieve the pretreat-
meat standards contained in 1425.95.
Pollutant or pollutant property
PSES
MeUumuffl
tor any 1
day
Maximum
tor momftft/
average
                     MMgrana per Her (mg/9
Total Chromum..
                                             5B-48

-------
                                  MODULE # 5C
                Best Professional Judgment-Based Permit Limits
OVERALL OBJECTIVES:

   *•  Provide overview of when to use BPJ limits

   *  Identify the circumstances for the application of BPJ

      •   Industrial discharges
      •   Combined sewer overflows
      •   Storm water

   «•  Discuss necessary considerations when using BPJ to develop permit limits

   *  List tools and resources available for developing limits using BPJ

   *  Provide overview of economic considerations when developing effluent limits using BPJ
LOGISTICS:

Presentation Format: Lecture, practical exercise
Approximate Presentation Time:  45 minutes
Review Questions/Exercise:  30 minutes
Applicable Statutory and Regulatory Citations:

      CWA Section 402(a)(l)   NPDES Authority
      40 CFR §122.44(a)
      40CFR§122.45(b)(2)
      40CFR§125.3(a)(2)
Technology-based effluent limitations and standards
Production-based limitations
Technology-based treatment requirements in permits (for non-
POTWs)

-------

-------
Module 5C
Best Professional Judgment-Based Permit Limits


-
Best Professional
Judgment-based Permit
Limits
SEPA
SC-1

Learning Objectives
• Provide overview of BPJ derived
limits
• Describe examples of BPJ
application
• Discuss BPJ technical and
economic considerations
• Present BPJ tools and resources
&ERA
SW


NPDES Permit Writers Training Course
                                    5C-1

-------
Module 5C
Best Professional Judgment-Based Permit Limits
            BPJ Is the Permit Writer's Opinion
            • Technology-based NPDES permit
              conditions, developed using all reasonable
              available and relevant data

            • Why?   Technology-based effluent limits
                      must be established for all
                      pollutants regulated in a permit

            • When?  On a case-by-case basis in the
                      absence of effluent guidelines and
                      standards for a facility or pollutant
Hypothetical Situation for Use of BPJ


Pollutants to be
Regulated in Permit
Copper
Zinc
Benzene
Aluminum
Considered/Regulated
by Effluent Guidelines
and Standards?
Yes
Yes
No
No
BPJ Effluent Limit
Needed?
No
No
Yes
Yes
A r
tf>t
PA
K-4
NPDES Permit Writers Training Course
                               5C-2

-------
Module 5C
Best Professional Judgment-Based Permit Limits
                   BPJ Application Examples
          • Combined sewer overflows
          • Hazardous waste treaters
          • Equipment manufacturers
          • Waste oil reclaimers
          • Industrial laundries
          • Paint and ink facilities
              • Pharmaceuticals
              • Barrel reclaimers
              • Transportation facilities
              • Mining operations
              • Water treatment plants
              • Petroleum industry
                       BPJ Considerations
                  For BPT requirements:
                  -  Total cost of technology in relation to the
                     effluent reduction benefits to be achieved
                     from such application
                  -  Age of equipment and facilities involved
                  -  Process(es) employed
                  -  Engineering aspects of the application of
                     various types of control techniques
                  -  Process changes
                  -  Non-water quality environmental impact
                     including energy requirements
                                                          EPA
NPDES Permit Writers Training Course
                                  5C-3

-------
Module 5C
Best Professional Judgment-Based Permit Limits
                     BPJ Considerations
               For BCT requirements:
                - Reasonableness of the relationship between
                  costs of attaining reduction in effluent and
                  the derived effluent reduction benefits
                - Comparison of the cost and level of
                  reduction of such pollutants from publicly
                  owned treatment works to the cost and level
                  of reduction from a class or category of
                  industrial sources
                     BPJ Considerations
               BCT requirements (continued):
                - Age of equipment and facilities
                  involved
                - Process(es) employed
                - Engineering aspects of the application
                  of various types of control techniques
                - Non-water quality environmental
                  impact including energy requirements
NPDES Permit Writers Training Course
                                5C-4

-------
Module 5C
Best Professional Judgment-Based Permit Limits
                       BPJ Considerations
               •  For BAT requirements:
                   - Age of equipment and facilities involved
                   - Process(es) employed
                   - Engineering aspects of the application of
                     various types of control techniques
                   - Process changes
                   - Cost of achieving effluent reduction
                   - Non-water quality environmental impact
                     including energy requirements
Cost Considerations


Proposed
Treatment
Option •»
Influent
Concentration
Effluent
Concentration
Lbs
Removed
Treatment
Cost ($)
BPT
($/lb)
BAT
(Economically
Achievable?)
A
10
5
150
600
4
Yes
B
10
2
240
2400
10
No
C
10
6
120
240
2
Yes

xvEPA
SC-TO
NPDES Permit Writers Training Course
                                  5C-5

-------
Module 5C            Best Professional Judgment-Based Permit Limits
                   BPJ Defensibility
            • Defensibility depends on
              reasonableness

            • Reasonableness demonstrated by
              documentation

            • Documentation should include:
               - What is being imposed?
               - Why is it being imposed?
               - How it was developed?
               BPJ Tools and Resources
            • Abstracts of Industrial NPDES
              permits

            • Treatability Manual and Database

            • Technical Support Document for
              Water Quality-Based Toxics
              Control

            • Economic achievability protocol
NPDES Permit Writers Training Course

                           5C-6

-------
Module 5C
Best Professional Judgment-Based Permit Limits
              BPJ Tools and Resources (Continued)
            •  Effluent guideline data/information
               -  Development documents
               -  Proposed regulations
               -  Industry summary reports

            •  Other sources information
               -  Model permits
               -  General permits information exchange database
               -  Discharge monitoring reports
               -  Compliance inspection reports
               -  Industry teams/national experts
NPDES Permit Writers Training Course
                                 5C-7

-------
5C-8

-------
         UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
                OFFICE OF RESEARCH AND DEVELOPMENT
                RISK REDUCTION ENGINEERING LABORATORY
                         CINCINNATI. OHIO 45268

                          March 17, 1995
Dear Colleague:

     As requested, enclosed  is a copy  of Version 5.0 of the "RREL
Treatability Data Base."  The purpose  of the  data base is to
provide a review of the removal/destruction of  chemicals in
various types of media, including water, soil,  debris,  sludge and
sediment.  The program contains physical/chemical properties for
each compound, as well as treatability data.  The treatability
data summarizes the types of treatment used to  treat the specific
compound; the type of waste/wastewater treated;  the  size of the
study/plant; and the treatment levels  achieved.

     The requirements to operate the program  are as  follows:  IBM
personal computer, or compatible; 8 megabyte  hard disk storage;
640K RAM memory; DOS Version 2.0 or higher; and a 12-pitch
printer.

     To load the program, insert the diskette into the 3-1/2"
disk drive and type A:install or B:install, whichever disk drive
is assigned for 3-1/2" disks.  The installation program vill
create a subdirectory on your hard drive entitled "TDBS".   You
will have the opportunity to customize the installation if you so
choose.  If you have any questions regarding  installation of this
software, please review the file entitled, "read.me" prior to
installation.  To start the data base  program,  enter the
subdirectory and type "MAIN."

     Some users have reported that they have  gotten  an error
message "Not Enough Memory" after typing in "MAIN" to start the
data base.  If you get a "Not Enough Memory"  error message,
please type in this command: "SET CLIPPEB=F55;  \\E:2000" before
you type in the command "MAIN" to start the data base program.
The "SET CLIPPER" (as seen above) command sets  up the runtime
variable to open enough file handles and buffers.  It also takes
advantage of expanded memory (if the PC has any memory above the
640KB).  This command "SET CLIPPER=F55; \\E:2000"  can be added to
the autoexec.bat file or you can put both commands ("MAIN",  "SET
CLIPPER=F55; \\E:2000") into a batch file.
                              5C-9
                                                      TK> Printed on Recycled Paper

-------
     Beyond these suggestions, we may not be able to solve all
the operational problems with the multitude of hardware and
software configurations in existence.  Please contact your local
computer support group for additional help in problem solving
your exact set up.

     If you have any technical questions and/or comments about
this data base, please call Glenn Shaul at (513) 569-7408;
FAX: (513) 569-7787.  For any computer questions, please call
Jerry Waterman at (513) 569-7834; FAX: (513) 569-7787.

     I hope this improved version will assist you and I would be
interested in your comments after you have had an opportunity to
use the data base for a while.
                               incerely yours
                              Glenn M. Shaul
                              Chief
                              Chemical Engineering Section
                              Toxics Control Branch
                              Water and Hazardous Waste Treatment
                                Research Division
Enclosure
                                5C-10

-------
                             RREL TREATABILITY DATABASE

       The Risk Reduction Engineering Laboratory (RREL) has developed and is continuing to expand
a  database  on the removal/destruction of chemicals  in  various types of media,  including water,
wastewater, soil, debris, sludge, and sediment.  This activity is being conducted under the direction of
Mr. Glenn M. Shaul.

       The following editing rules are being used to evaluate the data prior to entry into the database:

       o      Only primary references will be used.

       o      Bench-top and pilot-piant data from aqueous  biological treatment processes  must be
               acclimated systems.

       o      Only matched pairs of influent and effluent data will be used.

       o      Data will be from continous flow processes in equilibrium unless noted by a "(B)" in the
               "Technology" column for the  "Aqueous" data file or by a "(B)" in the "Scale" column
               for the "Solids" data file.

       The compound name used in the database will be labeled as a "Primary Name" in the "Compound
Name List".  Other chemical names are synonyms for the "Primary Name". Even if treatability data are
not available, only information related  to chemical and physical properties, environmental data  and
possibly  adsorption data will be given.

       If you have any questions/comments concerning this database, please contact:

                      Mr. Glenn M. Shaul
                      Risk Reduction Engineering Laboratory
                      Environmental Protection Agency
                      26 W. Martin Luther King Drive
                      Cincinnati, Ohio 45268

                      (513) 569-7408
                      (513) 569-7787 (Fax No.)

Disclaimer:  The data collected herein are a tabulation from many sources and are presented for review
by the user for informational purposes only. The data presented herein does not represent a total listing
of the technologies capable of treating the target chemical compound and should not be viewed as solely
reliable for treatability system design and should be thoroughly reviewed to support regulatory guidelines.
Therefore, the conclusions  and opinions drawn are solely those of the user and are  not necesarily the
views of the agency. Mention of trade names or commercial products does not constitute endorsement
or recommendation for use.

       The  RREL Treatability Database  is also available through the Alternative Technology Treatment
Information  Center  (ATTIC).  ATTIC is a comprehensive information  network providing  up-to-date
information  on innovative treatment technologies.  ATTIC provides the  information needed to make
effective  decisions on hazardous waste clean-up alternatives. It can be accessed with a PC and modem
24 hours a day, and there are no user fees.  For further information on ATTIC please call the ATTIC
System Hotline at (301) 670-6294.
                                             5C-11

-------
5C-12

-------
RREL Treatability Database
Ver No. 5.0
                      04/21/95
                                    MERCURY
CAS MO.:    7439-97-6

COMPOUND TYPE:    INORGANIC,ELEMENT

FORMULA:    NG
CHEMICAL AND PHYSICAL PROPERTIES
                                                               REFERENCE
    MOLECULAR WEIGHT: 200.59
    MELTING POINT (C): -38.87
    BOILING POINT (C): 356.58
    VAPOR PRESSURE 3 T(C), TOR*: 1.2 E-3 9 20
    SOLUBILITY IN WATER a T(C), MG/L: 0.056 a 25
    LOG OCTANOL/WATER PARTITION COEFFICIENT:
    HENRY'S LAW CONSTANT, ATM x M3 MOLE-1:  1.14 E-2 (C)
                  333A
                  333A
                  333A
                  462A
                  2028A
                  NA
                  1018A
ENVIttONNENTAL DATA
                                                               REFERENCE
    CHRONIC NONCARCINOGEMIC SYSTEMIC TOXICITY
    RISK ESTIMATES FOR CARCINOGENS
    DRINKING WATER HEALTH ADVISORIES/STANDARDS
    WATER QUALITY CRITERIA
    AQUATIC TOXICITY DATABASE
FREUNDL1CH ISOTHERM DATA


ADSORBENT                   MATRIX     K      1/N

FILTRASORB 400                C (HG2+JO      0.46
      Ce
     UNITS
                  NA
                  NA
                  349B
                  34SB
                  SB
 X/M
UNITS
                                                      mg/L
               mg/gm
                         REF.

                        72E
                                          5C-13

-------
RREL Treatability Database (Aqueous)             Ver.  NC. 5.Q        04/21/95


                                   MERCURr


              INFLUENT CONCENTRATION -   0-100 ug/L

                                        EFFLUENT
  TECHNOLOGY     MATRIX  SIC   SCALE  CONCENTRATION     PERCENT      REFERENCE
                         CODE            (  U9/L  )      REMOVAL
AL
AL
AL
AL
AL
AL
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
0
0
0
0
D
D
D
D
0
D
0
D
D
D
D
D
D
0
0
D
0
0
D
D
0
D
0
D
D
0
0
D
D
0
0
D
D
D
D
D
D
D
D
0
D
0
0
0
D
0
0
0
D
D
D
D
0
D
0
0
D
D
0
0
D
0
F11
Fia
F1
F2
F3
F4
F12
F27
F19
F51
F37
Fia
F28
F
F2S
F57
F6
F17
F20
F1
F4
F38
F59
F2a
F2b
F1
F16
F7
F6
F4
F
F1a
F2
F1
F2
F3
F30
F12
F10
F26
F19
F29
F27
F31
F22
F21
F13
F15
F16
F7
F34
F37
F23
F14
F35
F32
F9
F5
F33
F6
F5
F10
F12
F13
F14
F15
0.01 (5)
0.01 (5)
O.OS (1)
<0.03 (1)
<0.02 (1)
0.10 (1)
<0.2 (6)
<0.22 (6)
<0.23 (6)
<1.0 (6)
<0.23 (6)
0.23 (6)
<0.3 (6>
<0.3 (19)
<0.22 (6)
<1.2 (6)
0.23 (6)
<0.2 (6)
<0.2 (6)
0.40 (7)
0.45 (6)
<0.2 (6)
<0.13 (6)
<0.24 (14)
<0.23 (24)
<1 (30)
<0.21 (19)
<1 (2)
<1 (2)
5 (3)
0.16
<0.20 (20)
<1 (4)
0.02 (6)
0.03 (10)
0.04 (11)
0.02 (11)
0.02 (10)
0.01 (13)
0.02 (5)
0.02 (5)
0.02 (11)
0.04 (5)
0.05 (10)
0.02 (10)
0.01 (5)
0.01 (10)
0.08 (10)
0.03 (6)
0.03 (10)
0.03 (6)
0.03 (5)
0.03 (10)
0.05 (12)
0.01 (5)
0.02 (5)
0.01 (5)
0.01 (5)
0.02 (ID
0.10 (9)
0.5 (14)
<0.03 (1)
0.05 (1)
0.03 (1)
<0.03 (1)
0.05 83
>75
33
>62
>64
>62
>41
>53
56
>52
>35
>63
>76
92.8
>43
>74
0
62
>78
>68
>66
>54
>67
>48
>0
>0
0
69
>33
>50
8C
81
36
95.6
93.1
96.7
60
90.0
92.0
8-
89
86
96.7
90.9
70
89
90.6
81
91.9
88
38
93.8
95.5
95.8
95.8
91.7
86
17
»91.7
8',
77
>70
82
868 -S-
866 -S-
2558 -S-
25SB -S-
255B -S-
255B S-
18 -S-
1B -S-
18 -S-
18 -S-
18 -S-
1B -S-
18 -S-
201B -S-
1B -S-
1B -S-
18 -S-
18 -S-
1B -S-
1B -S-
1B -S-
18 -S-
18 -S-
678 ---
67B ---
35E -S-
678 ---
35E -S-
35E -S-
35E -S-
59E —
678 ---
35E -S-
868 -S-
86B -S-
86B -S-
868 *S-
868 S-
368 -S-
86B -S-
868 -S-
86B -S-
86B -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
866 -S-
868 -S-
868 -S-
868 -S-
868 -S-
868 -S-
KOB -S-
255B -S-
255B -S-
2558 -S-
2558 -S-
2558 -S-
                                         5C-14

-------
AS
AS
AS
AS
AS
AS+Fil
AS+Fil
CAC
ChPt
ChPt
ChPt
Fil
PACT
RBC
RO
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sect
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
TF
TF
TF
TF
TF
TF
TF
TF
TF
TF
Al
AL+Fil
AS
AS
AS
AS
AS
AnFF
CAC
CAC (B)
ChOx(Cl)
ChPt
Fil
GAC
GAC
GAC
PACT
RA  F3
3 F4
28 F11
28 F29
28 F1
28 F2
28 F25
28 F21
28 F13
10 B
28 F
49 B2
28 F26
33 P
28 F16
28 F14
28 F15
29 P1
29 P2
28 F20
28 F27
31 F8
28 F28
L F
CRA P4
CRA B14
CRA B1
CRA B15
F B4
F F8
0.11 CD
0.05 (1)
<0.05 (1)
0.15 (1)
0.15 (1)
<0.20 (20)
<0.20 (16)
<0.5 (2)
2
0.93
1.2 (74)
0.13
1.3 (2)
0.03 (10)
0.1
2 (4)
3 (30)
4 (3)
1 (2)
1 (2)
0.04 (8)
0.06 (S)
0.08 (5)
0.10 (5)
0.01 (5)
0.10 (6)
0.09 (5)
0.6 (14)
0.6 (14)
0.7 (14)
1.6 (14)
0.06 (1)
0.08 (1)
<0.05 (1>
0.43 (6)
0.30 (6)
0.65 (6)
<0.2 (6)
0.27 (6)
<0.2 (6)
0.28 (6)
0.57 (6)
4 (3)
0.8 (14)
<4 (1)
1.0 (2)
<1 (1)
1 (D
<0.2 (1)
3.0 (3>
<2 (2)
<1 (S)
0.09
0.25 (1)
66 (1)
<0.3
70 (1)
<10 (1)
70 (1)
0.9 (1)
0.5 (1)
<4 (1)
10 (3)
<1 (1)
1.0 (2)
2.7 (18)
0.1 (1)
11 (D
8 (1)
4 CD
<0.2 (2)
<1.0 (D
31
54
>90.0
98.5
92.5
>82
>87
>33
90
0
70
19
81
79
0
67
57
0
0
0
69
38
43
44
92.9
82
74
54
25
12
36
33
85
>38
31
46
0
>68
60
>43
47
37
0
47
>20
0
>50
0
>50
0
>17
>67
87
7
3
>57
0
>23
0
47
50
>85
85
>9
0
75
75
0
0
0
>62
>41
2558
255B
25SB
255B
255B
67B
67B
15B
S5E
47B
1830B
59E
173E
86B
144A
3SE
35E
35E
35E
35E
86B
868
868
86B
86B
86B
86B
140B
1408
1408
140B
2558
2558
255B
IB
IB
IB
IB
IB
18
1B
1B
35E
140B
STB
878
128
32B
87B
STB
STB
45E
393A
6388
STB
53B
878
878
STB
188A
188A
878
87B
31B
87B
36E
2650
2668
266B
2666
1927B
2458
-S-
-s-
-s-
-s-
-s-

—
...
—
—
...
—
—
-S-
...
-s-
•s-
•s-
•s-
-s-
-s-
-s-
-s-
-s-
•s-
-s-
-s-
-s-
-s-
-s-
-s-
-s-
•s-
-s-
-s-
-s-
-s-
-s-
•s-
-s-
-s-
-s-
-s-
-$-
	
—
—
—
	
,. .
. ..
	
. + +
	
	
--$
—
—
—
—
—
—
	
—
...
•-$
...
•s-
•s-
•s-
..
--
5C-15

-------
 RREL  Treatabtlity Database  (Aqueous)
                                  Ver.  to.  5.0
                                                                     04/21/95
                                   MERCURY
               INFLUENT  CONCENTRATION  •  >100-1000 ug/L

                                        EFFLUENT
  TECHNOLOGY     MATRIX  SIC   SCALE  CONCENTRATION    PERCENT      REFERENCE
                         CODE            ( ug/L  )      REMOVAL
                                                                     1458 -•-
                                                                      878 ---
                                                                      518 ---
                                                                      STB —
                                                                      51B ---
                                                                      87B --•
                                                                     265D ---
                                                                     265D ---
                                                                     2650 ••-
                                                                    REFERENCE
AlgiE
AS
ChPt
ChPt (B) + Fil
RO
SExt
ChPtuPAC+Fil
ChPtwPAC+Fi t
ChPtwPAC*FH
GU
1
J
I
I
I
ROW
ROW
RCRA

28
10
28
10
28



B
F17
P1
F19
P2
F8
P1
P2
P3
4.1 (13)
190 (2)
10 (12)
26 (1)
60 (4)
240 (1)
2.4 CD
0.4 (1)
400 (1)
99.44
C
98.0
69
7'8
0
98.8
99.922
0
              INFLUENT CONCENTRATION -  >1-10 rag/L
  TECHNOLOGY
 MATRIX  SIC
         CODE
         EFFLUENT
SCALE  CONCENTRATION
          ( ug/L }
                 PERCENT
                 REMOVAL
RO
RO
ChPt 
ChPt (B)
D
0
s
s
P3
P4
81
82
900 (2)
1,600 (2)
2.600 (1)
<1 CD
32
32
10
>99.966
188 ---
188 ---
43E ---
43E ---
                                          5C-16


-------
                                    MODULE #5C
                              PRACTICAL EXERCISE
                             Best Professional Judgement
SITUATION:
You are the permit writer responsible for drafting a NPDES permit for "Danny's Print Shop,
Inc.," a new commercial printing facility that plans to begin operation within 6 months. Processes
to be employed at the facility  include  lithographic and letterpress printing.   Since effluent
limitations guidelines and standards have not been promulgated for the printing industry, you must
develop technology-based effluent limits using your best professional judgement (BPJ). For
purposes of this exercise, you must conduct research to support development of technology-based
effluent limits for copper.
GIVEN:

Based on information provided in NPDES application forms 1 and 2d, Danny's Print Shop plans
to utilize physical/chemical treatment plant (chemical precipitation followed by filtration) to treat
all process wastewater that will be discharged via Outfall 001.  No other wastewaters from the
facility will be treated or discharged through Outfall 001.  In application form 2d, Danny's has
also indicated that it anticipates that its wastewater characteristics will be similar to another
facility that it owns and operates at a different location.  Danny's has provided the following
"typical" influent and effluent data for the other operation  :

      Average influent copper concentration = 110 ug/1
      Average effluent copper concentration = 55 ug/1
      Average flow = 25,000 gpd
QUESTIONS:

(1)     What regulatory level(s) of treatment (e.g., BPT, BCT, BAT, NSPS, PSES, PSNS) should
       be reflected hi the technology-based limit to be established for copper based on best
       professional judgement?	
(2)     In general, what treatment technology(s) should you research to determine the appropriate
       performance-based effluent limits for this facility? 	
                                       5C-17

-------
(3)    Based on information in the EPA RREL Treatability Data Base, what is the expected range
       of percent removals for copper using  chemical precipitation and filtration (assuming
       influent concentrations similar to Danny's)*!  Do the data provided for Danny's other
       facility indicate that it is acheiving these levels of performance? 	
(4)    Based on information contained in the NPDES Industrial Permit Abstracts for three
       facilities that contain effluent limitations for copper (see attached), which of the three could
       serve as the basis for a technology-based effluent limit for copper for the Danny's facility?
       Explain your answer.	
(5)    Based on information contained in the EPA Summary of Available Information on the
       Levels and Control of Toxic Pollutants Discharges in the Printing and Publishing Point
       Source Category (see attached), what percent removals have been demonstrated for copper
       at printing facilities similar to Danny's'!  Explain your answer.	
(6)     Of the sources  of information reviewed, which do you feel would serve as the most
       defensible basis for a technology-based effluent limit for copper at the printing facility?
       Explain your conclusions.	
                                         5C-18

-------
   COPPER TREATABILITY DATA
           FROM THE
EPA RREL TREATABILITY DATA BASE
           (Version 5.0)
              5C-19

-------
5C-20

-------
                    RREL TREATABILITY DATABASE
        TREATMENT TECHNOLOGIES CODE AND ABBREVIATION TABLE

                        AQUEOUS  DATA  FILE
Treatment Technologies  (Those with data)

AAS -     Activated Alumina Sorption
AFF -     Aerobic Fixed Film
AL -      Aerobic Lagoons
API -     API Oil/Water Separator
AS -      Activated Sludge
AirS -    Air Stripping
AlkHyd -  Alkaline Hydrolysis
AlglE -   Algal Ion Exchange
AnFF -    Anaerobic Fixed Film
BGAC -    Biological Granular Activated Carbon
CAC -     Chemically Assisted Clarification
ChOx -    Chemical Oxidation (Parantheses shows  oxidation chemical
          (i.e.  ChOx(UV)   is   ultraviolet  light,  ChOx(Cl)  is
          chlorine,  ChOx(Oz)  is  ozone,  ChOx(H2O2)  is peroxide,
          ChOx(C102)  is   chlorine   dioxide,   and  ChOx(Sur)  is
          surfactant)
ChOx/Pt - Chemical Oxidation/Precipitation
ChPt -    Chemical Precipitation
ChRed -   Chemical Reduction
DAF -     Dissolved Air Flotation
ED -      Electrodialysis
Fil -     Filtration
GAC -     Activated Carbon  (Granular)
IE -      Ion Exchange  (Parantheses  shows resin  type  ie.  (A) is
          anionic, (C) is cationic, and  (M) is mixed)
KPEG -    Dechlorination of Toxics using an Alkoxide (Formed by the
          reaction of potassium hydroxide with polyethylene glycol
          (PEG400))
PAC -     Powdered Activated Carbon
PACT -    Powdered Activated Carbon Addition to Activated Sludge
RA -      Resin Adsorption
RBC -     Rotating Biological Contactor
RO -      Reverse Osmosis
SBR -     Sequential Batch Reactor
SCOx -    Super Critical Oxidation
Sed -     Sedimentation
SExt -    Solvent Extraction
Soft -    Water Softening
SS -      Steam Stripping
TF -      Trickling Filter
UF -      Ultrafiltration
WOx -     Wet Air Oxidation
                                 5C-21

-------
NOTES:

     	 + 	    is the first process unit followed in process
     train by the second  ie. AS + Fil - Activated Sludge followed
     by Filtration.

     	  w 	      is  the  two  units  together  ie.  UFwPAC  -
     Ultrafiltration using Powdered Activated Carbon.

     	(B) is batch instead of continuous flow.

Scale

    B - Bench Top         P - Pilot Plant         F - Full Scale

Number  after  letter  refers  to  the plant  number in a  specific
reference (ex.  F7 - plant 7  is the seventh full scale plant in the
indicated report).

Matrix

C -  Clean water (ex. distilled)
D -  Domestic wastewater
GW - Groundwater
HL - Hazardous leachate
I -  Industrial wastewater
ML - Municipal leachate
RCRA - RCRA listed wastewater
S -  Synthetic wastewater
SF - Superfund wastewater
SP - Spill
T -  Tap water
TSDF -    Commercial  treatment,  storage and disposal  facility -
          liquids
W -  Surface water

SIC (Standard Industrial Classification) Codes

For  industrial  wastewaters  a  2  digit  SIC code  will  be  given
following the  letter designation,  i.e.  I  22  is a  Textile  Mill
Products wastewater.

If the SIC code is unknown a U will be shown, I U.

     10 - Metal mining
     12 - Coal mining
     13 - Oil and gas extraction
     20 - Food and kindered products
     22 - Textile mill products
     24 - Lumber and wood products
     26 - Paper and allied products except computer equipment
     27 - Printing and publishing
     28 - Chemicals and allied products
     29 - Petroleum refining and related
     30 - Rubber and misc. plastic products
     31 - Leather and leather products
     33 - Primary metals industries

                                5C-22


-------
     34 - Fabricated   metal    products   except   machinery   &
          transportation equip.
     36 - Electronic and electric equipment
     37 - Transportation Equipment
     39 - Misc. manufacturing industries
     47 _ Transportation services
     49 - Electric, gas, and sanitary
     99 - Nonclassifiable establishments/industries

Effluent Concentration

Effluent concentration will be  given  as a  arithmetic mean to two
significant figures. The number of samples used to calculate the
mean is given  after concentration as  (n)  (ex.  13 (5) - 13 is the
mean of 5 sample values).

% Removal

Percent removal  will  be calculated on  a concentration basis.  If
data are available, it will also be calculated  on a mass basis for
physical/chemical systems. Those values calculated on a mass basis
will be noted by a  (m). An example would be:
% Removal:
99.95
98 (m)
99.95 is based on concentration
98 is based on mass
         where % Removal =
                            Influent - Effluent
                                 Influent
Reference Quality Codes

A -  Papers in a peer reviewed journal.
B -  Government report or database.
C -  Reports  and/or  papers  other  than  in groups  A  or  B  not
     reviewed.
D -  Group C papers and/or reports which have been given a "good"
     quality rating by a selected peer review.
E -  Group C papers and /or reports which have been given a "poor"
     quality rating by a selected peer review.  These data will only
     be used when no other data are available.
Additional Codes Following Reference Codes

V -  Volatile emissions data available in Reference
S -  Sludge data available in Reference
$ -  Costs data available in Reference
                                5C-23

-------
RREL Treatability Database (Aqueous)
                                   ver.  No.  5.0
 04/18/95
                                    COPPER
  TECHNOLOGY
INFLUENT  CONCENTRATION -   0-100  ug/L

                          EFFLUENT
   MATRIX  SIC   SCALE  CONCENTRATION     PERCENT
           CODE             <  ug/L  )       REMOVAL
REFERENCE
AL
AL
AL
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
CAC
ChPt
ChPt
m
Fil
GAC
RBC
RBC
RO
RO
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
TF
TF
TF
TF
D
D
D
D
D
0
D
D
D
D
D
D
D
D
D
0
D
D
D
D
D
D
D
0
D
D
0
D
0
0
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
0
D
D
D
0
0
D
D
D
D
D
0
D
0
0
D
0
f
F3
F4
F1
F
F2
F
F2
F
F6
F30
F32
F60
MO
F2
F26
F19
F54
F2
fit
F9
F5
F
F6
F4
F7
F3
F8
F5
F9
F5
F19
F13
F21
F12
F35
F27
F10
F2
F2
P
F
F
F1
F33
F17
PI
P
F12
F10
F11
F9
F3
F4
F20
F28
F25
F1
F6
F6
F7
F8
F10
F52
F60
F15
0.12 (36)
10 <1>
<10 (1)
<1 (7)
30 (33)
10
24 (35)
3
10 (14)
<1 (7)
<2 (6)
44 (6)
8 (6)
12 C6>
<1 (7)
8 (6)
15 (6)
<3 (6)
10 (7)
17 (6)
26 (6>
31 (6>
62
30 (2)
40 (3>
10 <23)
<10 (1)
50 (2)
30 (23)
20 (1)
70 (2)
10 (1)
20 (2)
10 (1)
10 (2)
20 (1)
10 (1)
20 (1)
50 (14)
23 (9)
7.7
55
25
20 (27)
<2 (6>
10 (2)
3.9 (32)
0.5
20 (23)
60 (23)
50 (23)
90 (1)
60 (3)
10 (2)
20 (1)
30 (1)
10 (1)
78 04)
85 (14)
40 CO
30 CD
SO (1)
10 (6)
12 <6>
30 <6>
25 (6)
36
50
>67
>98.2
77
84
72
92.3
86
>98.9
>90.0
56
92.0
83
>98.7
92 ..0
85
>86
82
63
63
56
33
67
33
89
>67
17
67
78
12
89
75
83
90.0
60
80
75
38
68
84
11
56
64
>94.9
75
92.6
72
50
14
0
10
33
67
6C
7C
80
2
12
2Ci
D
50
66
<.8
i8
57
54E ---
2558 -S-
255B -S-
234A ---
198E -S-
243A -S-
201 B -S-
167E -S-
142A •-
234A —
1B -S-
18 -S-
18 -S-
1B -S-
234A —
IB -S-
1B -S-
1B -S-
1B -S-
1B -S-
18 -S-
18 -S-
59E ---
35E -S-
35E -S-
52A ••-
31B ---
35E -S-
S2A --•
35E -S-
35E -S-
866 -S-
86B -S-
868 -S-
86B -S-
86B -S-
868 -S-
2S5B -S-
131E -S-
1682B ---
478 ---
59E ---
33D -S-
1682B ---
IB -S-
868 -S-
188 ---
144A ---
52A ---
52A ---
52A ---
35E -S-
35E -S-
86B -S-
868 -S-
86B -S-
86B -S-
131E -S-
140B -S-
2558 -S-
255B -S-
2558 -S-
18 -S-
18 -S-
16 -S-
16 -S-
                                           5C-24

-------
TF
TF
AL
AnFFwGAC
AnFFwGAC
Al+Fil
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AlkHyd
CAC
CAC
CAC
ChOx(Cl)
CNPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt*FH
ChPt*FH
ChPtffil
ChPt*Fil
ChPt*FH
ChPt+Fil
ChPt+Fil
ChPt+FH
ChPt+Fil
ChPt+Fil
ChPt*Fil
ChPt+Fil
ChPt+FH
ChPt+FH
ChPt+FU
ChPt+FU (B)
ChPt+Fil (8)
ChPt+Fil (B)
ChPtwChOx
Ftl
GAC
GAC
GAC
GAC
GAC
PACT
PACT
RA
R6C
SExt
ss
ss
ss
ss
ChPtuPAC+Fil f
API S
AS S
AirS S
ChPt S
ChPt (8) S
OAF S
OAF (8) S
Fit S
Fit S
GAC S
GAC S
GAC S
D
D
SU
XL
XL






























































I
F
F
F
F
F
F
F
F
F
F
F
F





28
31
31
28
28
28
31
28
28
28
28
28
28
28
28
28
28
28
37
37
34
34
34
34
34
34
34
34
37
34
37
34
34
37
34
34
34
34
34
34
34
34
34
10
33
33
10
33
28
28
28
28
28
31
28
28
31
28
28
28
28
28













F9
F3
F2
PI
P2
F29
F5
F6
F5
F1
F9
F2
F2
F7
F25
F23
F5
F30
F24
F8
F9
F2
F34
814
811
86
B21
B9
B24
B64
856
859
861
815
810
813
87
88
B12
625
822
823
860
865
863
BS7
B62
BS8
B
81
82
P2
P
F1
F14
F5
F4
F9
F1
F8
F4
F7
F8
F12
F22
F33
F7
B1
F3
F6
F7
8
B
F3
84
F6
F3
F4
F2
F3
50 (23)
30 (3)
10 (3)
40
20
«? (3)
17 (1)
8 (1)
18 (1)
26 (1)
<4 (1)
47 (1)
50 CD
20 (I)
<8 <3)
<9 (3)
28 (3)
72 (3)
34 (3)
13 (1)
6 (1)
<8 (3)
18 (3)
7 (1)
22 (1)
59 (1)
12 <1)
36 (1)
4 (1)
2 (1)
8 tD
1 CD
7 (1)
5 (1)
8 (1)
14 (1)
24 (1)
14 (1)
22 (1)
5 (1)
8 (1)
6 (1)
1 (D
1 (1)
4 (1)
8 (1)
8 CD
3 CD
10 CD
<20 (D
20 (D
13
78
40 CD
20 CD
21 (3)
30 (2)
<6 (2)
<10 CD
34 (D
43 C2>
69 CD
18 C3>
<6 CD
30 CD
21 C3>
10 CD
<5 CD
24 CD
<26 C5>
30 CO
5 CD
<1 CD
37 CD
<2.0 C2>
<18 (5)
18 CD
<*.5 CD
<5.7 CD
17 (D
50
50
70
33
67
>76
82
58
0
0
>33
0
9
50
>53
>47
0
0
0
86
93.8
>77
14
77
27
32
50
59
83
90.0
60
95.0
65
33
90.8
53
72
84
27
79
67
75
95.0
95.0
80
60
60
85
83
>33
0
74
20
0
80
25
30
>50
>76
0
0
0
47
>25
0
22
0
>89
8
>73
0
90.7
>99.00
0
>94.7
'75
51
>10
>91.6
15
                              52A ---
                              35E -S-
                              87B ---
                             1548 ---
                             1548 -•-
                              STB ---
                              318 ---
                              318 ---
                              328 ---
                              328 ---
                              328 ---
                              318 ---
                              328 ---
                              32B ---
                              878 ---
                              87B ---
                              878 --
                              878 ---
                              878 ---
                              328 ---
                              328 ---
                             2618 ---
                              878
                              298
                              298
                              298
                              29B
                              298
                              298
                              298
                              298
                              298
                              298
                              298
                              298
                              298
                              298
                              29B
                              298
                              298
                              29B
                              298
                              298
                              29B
                              298
                              298
                              298
                              298
                             176E ---
                             169E ---
                             169E ---
                             139E ---
                              538 --$
                              32B ---
                              876 ---
                              87B ---
                              878 ---
                              878 ---
                              31B ---
                              328 ---
                              87B ---
                              318 ---
                              878 ---
                              878 ---
                              87B ---
                              878 ---
                              87B ---
                             2650 ---
                             2458 ---
                             245B ---
                             245B ---
                             91E --•
                             182A ---
                             245B ---
                            19278 ••-
                             2458 ---
                             245B --•
                             245B -•-
                             245B --•
                             2458 ---
5C-25

-------
RRiL Treatabi U'ty Database  (Aqueous)
                                                 Ver. No. 5.0
                                                                  04/18/95
                                    COPPER
            INFLUENT CONCENTRATION -   >100-1000  ug/L

                                      EFFLUENT
TECHNOLOGY     MATRIX  SIC   SCALE  CONCENTRATION     FERCENT
                       CODE             (  ug/l  )       REMOVAL
                                                                   REFERENCE
AL
AL
AL
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS+FH
AS*Fil
CAC
D
0
0
0
D
0
D
D
D
0
0
D
D
0
D
D
D
D
D
0
D
0
D
D
D
D
0
0
D
D
D
0
0
D
0
0
0
0
0
0
D
0
0
D
D
D
0
0
D
0
D
D
D
D
D
D
D
0
D
D
D
0
0
D
D
0
FS5
F18
F
F1
F4
F3
F1
F3
F12
F18
F57
FSB
F20
FU
F5
F31
F6
F17
F59
F36
F27
F55
F
F25
F13
F51
F7
F37
F1
P
F1
Fib
F2
F2a
F2b
F3
F4
F1a
F6
F4
F2
F10
F7
F1
F2
F3
F30
F34
F10
FU
F31
F29
F32
F6
F33
F23
F15
FS
F15
F16
F18
F19
F20
F3a
F3b
f
<13 (6)
10 (1)
240 (12)
14
9
5
14
30 (7)
86 (6)
7 (6)
81 (6)
5 (6)
9 (6)
28 (6)
26 (7)
49 (6)
47 <6>
35 {6}
20 <6>
11 (6)
15 <6>
40 (6)
<20 (3)
<8 <6>
28 (6)
19 (6)
39 (6)
14 (6)
27 (7)
160 (14)
160 (23)
66 (28)
100 (4)
58 (15)
99 (23)
40 (23)
38 (D
42 (23)
70 (23)
20 (23)
20 (23)
70 (3)
200 C2)
80 (30)
140 (2)
10 (2)
10 (2)
190 CD
10 (2)
10 (2)
10 (2)
10 (2)
10 (1)
20 (2)
10 C2)
20 (1)
20 (2)
67 (14)
160 (1>
100 CD
<*0 (D
30 CD
20 CD
<19 (22)
<18 (15)
130 (3)
>90.7
98.1
76
89
93.3
96.2
87
86
90 ..7
94.2
90.0
96.9
95.0
90.3
86
78
93.8
81
88
90.6
93.8
84
>85
>92.7
77
94.2
82
96.1
as
80
70
84
9
89
83
83
76
92.0
90.0
86
88
60
74
62
66
90.9
96.3
68
94.4
9t.7
91.7
96.8
91.7
88
92.3
94.1
90.5
60
33
84
>95.2
88
?7.4
>95.3
>39
19
1B -S-
868 -S-
1320 -S-
167E -S-
167E -S-
167E -S-
243A -S-
234A ---
1B -S-
1B -S-
18 -S-
1B -S-
IB -S-
1B -S-
234A ---
IB -S-
1B -S-
1B -S-
1B -S-
1B -S-
16 -S-
18 -S-
15B •-•
IB -S-
18 -S-
18 -S-
1B -S-
18 -S-
1B -S-
16A -S-
52A —
67B —
35E -S-
67B ---
678 •--
52A ---
318 --
67B ---
52A ---
52A ---
52A ---
35E -S-
35E -S-
35E -S-
86B -S-
868 -S-
868 -S-
86B -S-
868 -S-
86B -S-
86B -S-
86B -S-
868 -S-
868 -S-
86B -S*
86B -S-
86B -S-
140B -S-
2558 -S-
25SB -S-
2558 -S-
255B -S-
255B -S-
678 ---
678 ---
1SB ---
                                         5C-26

-------
CAC
ChPt
ChPt
PACT
RO
S«d
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sed
Sect
Sed
TF
TF
TF
TF
TF
TF
TF
TF
TF
GAC
ChPtwPAOFil
AL
AL
AS
AS
AS
AnFF
CAC
CAC
CAC
CAC
CAC
CAC (8)
CAC (8)
CAC (8)
CAC (8)
CACwFil
ChOx(Cl)
ChOx(Cl) (B)
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt * Fil (8)
ChPt + Fil (8)
ChPt+Fil
ChPt+Fil
ChPt+FH
ChPt*FH
ChPt*Fil
ChPt+FU
ChPt+Fil
ChPt»FH
ChPt+Fil
ChPt+FH
ChPt+Fil 
ChPtwChOX(Cl)
Fil
GAC
GAC
GAC
GAC
GAC
IE
RA
RA (B) + Fit
SExt (8)
SS
SS-GAC
0
D
D
0
D
0
D
D
D
0
D
D
0
0
D
D
0
0
0
0
D
D
0
D
D
D
D
GU
HL
















































































31
28
28
28
28
10
28
31
31
31
31
49
49
49
33
36
28
28
34
99
34
99
34
33
34
28
36
34
34
34
99
99
34
34
34
37
49
10
10
28
28
28
28
28
28
10
28
28
28
28
28
F4
F1
F
P
P2
F2
P
F5
F1
F8
F3
F6
F36
F24
F1
F2
F3
F9
F21
F27
F11
F17
F29
F39
F37
F8
F4
F2
P7
F7
F11
F3
F21
F13
8
F
F6
F2
F7
F1
81
S3
82
81
F
F26
F18
819
P1
816
P2
866
P
869
82
81
820
818
B17
PI
P2
867
868
870
F
F
82
P2
F16
F3
F15
F3
F1
F10
P2
F3
F20
F32
F6
F27
160 (1)
68 (27)
88 (101)
<80 (4)
70 (4)
110 (4)
72 (4)
80 (2)
210 (30)
60 (2)
30 (1)
90 (2)
10 (1)
20 (1)
68 (14)
61 (14)
75 (14)
200 (1)
150 (6>
160 (6)
62 (6)
12 (6)
68 (6)
110 (6)
120 (6)
110 (23)
47 (14)
30 (1)
<80 (1)
60 (1)
81 <3>
150 (1)
560 (3)
64 (2)
55 (5)
130
19 (1)
41 (1)
220 (1)
42 (1)
110 (1)
10 (1)
220 (1)
30 (1)
50
160 (3)
220 (3)
40 (1)
85
69 (1)
160
28 (1)
98
10 (1)
20 (1)
65 (1)
24 (1)
18 (1)
20 (1)
26
41
28 (1)
7 (1)
8 (1)
15 (6)
260
<20 (1)
50
170 (3)
43 (1)
93 (3)
370 (1)
350 (1)
860 (1)
170
67 (1)
6 (1)
200 (2)
150 (1)
57 C3)
63
73
69
>84
92.9
58
52
77
32
45
90.0
40
90.9
82
70
58
28
50
56
33
74
93.3
38
45
67
8
65
71
>43
73
83
0
0
65
92.4
66
88
64
42
61
80
95.4
73
93.9
70
0
Q
95.0
87
91.4
71
96.9
90.0
98.9
92.0
85
97.0
97.8
97.5
96.2
92.3
96.9
99.22
99.11
98.4
64
>97.9
70
26
80
44
0
0
0
10
82
94.6
0
0
78
                             318 ---
                           16828 ---
                           1S30B ---
                            173E ---
                             188 ---
                             35E -S-
                             44E -S-
                             35E -S-
                             35E -S-
                             35E -S-
                             31B ---
                             356 -S-
                             86B -S-
                             868 -S-
                            UOB -S-
                            i4oe -s-
                            UOB -S-
                            2558 -S-
                             1B -S-
                             18 -S-
                             18  -S-
                             18  -S-
                             18  -S-
                             18  -S-
                             18  -S-
                            52A  ---
                           1408  -S-
                            87B  ---
                           265D  ---
                            318  ---
                            878  ---
                            328  ---
                            87B ---
                            878 •--
                            456 ---
                           393* ---
                            318 ---
                            318 ---
                            318 -•
                            318 ---
                           6388 ---
                           6388 ---
                           6388 ---
                           169E ---
                           279E •-•
                            878 ---
                            878 •--
                            298 --$
                             7E ---
                            298 --S
                             7E  ---
                           298  --$
                           538  --$
                           298  --S
                           88E  ---
                           886  ---
                           298  --$
                           298  --$
                           298  --$
                            7E  ---
                            7E  ---
                           298  --$
                           298  --$
                           298  --$
                          1378  --$
                          194E  ---
                           668 ---
                          139E  ---
                           878  ---
                           328  ---
                           878  ---
                           878  --•
                           878  ---
                           878  ---
                          139E  ---
                           87B  •-•
                           87B  ---
                           878  ---
                           878  ---
                           87B  ---
5C-27

-------
Sed             I         31     F8     <30 CD         >83               318  ---
Sed             I         49     F1     180            56               6388  ---
Sed (B)         I         33     81     <20 '».9           169E  -•-
Sed*AS          I         28     F2B    37 <3)          81                STB  --•
ChPt            HL             F      87 C20)         &S                36E  --$
IE(C)           RCRA           P      130 (7)         74               2678  --•
UOx+FH (B)     RCRA           81     120 CD         66               2668  -S-
AS              S               B      100 C5)         13                2SA  -S-
AirS            SF             F6     110 C4)         0               24SB  ---
ChPt            SF             F6     86 (4)          23               2458  ---
Fil          -   SF             F2     140 CD         7               245B  ---
FH             SF             FB     250 (5)         9               245B  ---
GAC             SF             FB     <9 C5)          >94.3           245B  ---
IE              U               P      12 (3)          95.0              42A  ---
                                       5C-28

-------
RREL TreatabiIity Database  (Aqueous)
                                   ver.  No.  5.0
                                                      04 /18/95
                                    COPPER
  TECHNOLOGY
INFLUENT CONCENTRATION -   >1-10 mg/L

                          EFFLUENT
   MATRIX  SIC   SCALE CONCENTRATION     PERCENT
           CODE             (  ug/L  }       REMOVAL
REFERENCE
AS
AS
AS
ChPt
RO
RO
Sed
Sed 1
AS
AS
AS
AS
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt
ChPt (B)
ChPt 
ChPt + Fil (B)
ChPt+FH
ChPt+FU
ChPt»FH
ChPt*FH
ChPt*Fil
ChPt+fH
ChPt+FH
ChPtfFil
ChPt+Fil
ChPt+Fil
ChPt+FH
ChPt+FH
ChPt+Fil
ChPt+Fil
ChPt+Fil
ChPt+FU
ChPt+Fil
ChPt+Fil
ChPt+Fil (B)
ChPtwFil
RO
AnFF #
ChPtuPAC+Fil K
ChPt*PAC»FH N
IE
38 <1>
82 (1)
910 CD
140 CD
39 <500 (1)
<40 (1)
<300 CD
110 (5)
20 (1)
5 (1)
67 (1)
200 (1)
240 (1)
140 (1)
14 (1)
930 (1)
6 (1)
33 (1)
160 (1)
14 (1)
940 (1)
3 (1)
18 (1)
130 (1)
170 (1)
850 (1)
13 (1)
<20 CD
550 C22)
10 (4)
1,500 (8)
1200 (1)
600 (D
510 (7)
100 (D
150 (D
280 (5)
<50 (D
70 58
>99.60
>85
96.2
98.7
99.78
97.1
91.3
82
89
99.80
54
99.914
99.30
92.0
99.80
S3
99.936
99.62
88
87
23
98.8
>98.6
90.5
99.84
74
86
93.2
89
99.00
97.7
96.1
>97.9
98.5
IB -S-
330 -S-
255B -S-
55E •-
188 ---
188 ---
35E -S-
330 -S-
9758 ••$
975B --$
STB ---
268A -S-
298 --
298 --
298 --
196 --
298 --
298 --
298 --
518 --
298 --
298 -•
298 --
298 --
298 --
298 --
896 --
24E --
24E --
129E --
129E --
184E --
88E --
29B --
29B --
29B --
298 --
298 --
298 --
296 --
298 --
29B --
298 --
298 --
298 --
298 --
298 --
298 --
29B --
298 --
298 --
668 •--
62E ---
516 ---
41A -S-
265D ---
265D ---
267B ---
1818 ---
2458 --•
245B ---
19760 -S$
19760 -S$
                                        5C-29

-------
5C-30

-------
       SELECTED ABSTRACTS
            FROM THE
NPDES INDUSTRIAL PERMIT ABSTRACTS
              5C-31

-------
                                                       I
5C-32

-------
Facility Name: Sumit Corp of America Permit Number: CT0001180
Facility Description: M«tal finishing SIC Code: 3471
Limit
Basis:
ELGS
±
WOSs
i
BPJ
Monitoring
Only
i
WET
Limits
I
WET Testing
Only
Multiple
Categories
Tiered
Limits
Other
Special
Conditions:
BMPs
 i
                          Storm
                          Water
                    Sediment
  WQ
Survey
 Bio
Survey
TRES
 i
                                                                                             MDLS
Monitoring
Other
Abstract Information:
Complete; Outfall 001
Outfall: 001 j Receiving Water: Naugatuek River | Treatment: Neut, PF
Amount /Component s :
0.376 MOD average, 0.5 MGO daily maxii**, of treated metal finishing wasteuater.
Parameter
Acute WET
Ag
Al
Au
BOOS
Cd
Chronic WET
CN (A), Amenable
CN
CN CT)
Cr (T)
_.
Cu
Fe
Flow
Fluoride
Limitations
Average
N/A
N/A
0.027200 kg/d
0.100000 mg/l
N/A
2.000000 mg/l
N/A
O.tOOOOO mg/l
N/A
N/A
0.025000 kg/d
0.100000 mg/l
N/A
N/A
N/A
0.100000 mg/l
0.193060 kg/d
0.220000 mg/l
N/A
1.000000 mg/l
0.218000 kg/d
1.000000 mg/l
N/A
3.000000 mg/l
N/A
N/A
N/A
20.000000 mg/l
«H3 H/A
N/A
Ni
Other
Pb
N/A
1.000000 mg/l
N/A
N/A
0.048300 kg/d
0.100000 mg/l
Maximum
N/A
Report
0.054400 kg/d
0.500000 mg/l
N/A
4.000000 mg/l
N/A
0.500000 mg/l
N/A
Report
0.050000 kg/d
0.500000 mg/l
N/A
Report
N/A
0.200000 mg/l
0.386200 kg/d
0.400000 mg/l
N/A
2.000000 mg/l
0.436000 kg/d
2.000000 mg/l
N/A
S. 000000 mg/l
N/A
Report
N/A
40.000000 mg/l
N/A
10.000000 mg/l
N/A
2.000000 mg/l
N/A
Report
Other
See below





See below





See below



Indiun
0.096600 kg/d
0.500000 mg/l
Monitoring Requirements
Frequency
1 /quarter
I/week
I/week
1/ueek
1 /month
I/year
1/quaner
1/week
1/week
I/year
I/week
1/week
During discharg
1/week
1/week
1/u««k
I/week
1 /month
Sample Type
Composite
Composite
Composite
Composite
Composite
Composite
Composite
grab
Grab
Composite
Composite
Composite
Record
composite
Composite
i
Compos i te
i
Composite
Composite
                                                             5C-33

-------
Facility Name: Strait Corp of America Permit Number: CTOOOJ^^
Facility Description: Metal finishing SIC Code: ^^J
Pd
PH
Sit
Temp.
TRC
TSS
TTOs
Zn

N/A
N/A
N/A
NM
N/A
2.000000 ng/l
N/A
N/A
N/A
0.350000 mg/l
N/A
20.000000 mg/l
N/A
N/A
0.558500 kg/d
1.000000 mg/l

N/A
Report
N/A
N/A
N/A
4.000000 mg/l
N/A
N/A
N/A
0.620000 mg/l
N/A
30.000000 mg/l
N/A
1.000000 *j/l
1.117000 kg/d
2.000000 nj/l


Between £.0 su and 9
.5 su

See below
See below




I/week
1 /month
1/ueek

1/week
1/week
1 /month
1/week

composite
Composite
Composite

Grab
Composite
Grab
Composite

Limitations/Monitoring Basis:
The limits and monitoring conditions were based on ELGs in 40 CFR Part 433 Section 22a-430-4s(2) and State WOSs.
The concentration of the pollutants limited on any grab sample is required to be less than 1.5 times the maximum
daily concentrations. The mass-based limitations (Cu, Cd, Pb. Ag, Zn, and CN

-------
Facility Name: Bradford Dyeing Assoc., Inc. Permit Number: R 1 0000043
Facility Description: Dyes and finishes wool and woven cloth products SIC Code: 2269
: Monitoring
Limit ELGs WOSs BPJ Only
Basis: 111 1 i
. Storm WO
Special BMPs uater Sediment Survey
Conditions: i ; ! i Z -
WET WET Testing Multiple Tiered
Limits Only Categories Limits Other
- 1 - J. 1
Bio |
Survey TRES MOLs Monitoring I Other
1 I i III
Abstract Information:
Complete; Outfall 002 (created for abstracting purposes), 002A, OOZB, 002C, 002D, and 002E.
jOutfall: 002 ] Receiving Water: Pawcatuck River | Treatment: AL
1 Amount/ C omponent s :
3.4 cfs design flow of wastewaters from manufacturing processes, sanitary, cooling, potable, and storm water.
Parameter
Acute WET
Cd (T)
Coliform (T)
1
Cu (T)
FC
Flow
NH3 (T)
Otner
P CT)
Pb CT)
pH
Priority pollutan
ts
Sb (T)
TOC
! Zn (T)
Limitations
Monthly
Average
N/A
N/A
N/A
3.000000 ufl/l
200.000000
N/A
N/A
36.000000 ug/l
200.000000
N/A
2.300000 MGD
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1.000000 ug/l
N/A
N/A
N/A
N/A
N/A
116.000000 ug/l
N/A
N/A
N/A
368.000000 ug/l

Daily
Maximum
N/A
N/A
N/A
6.000000 ug/l
400.000000
N/A
N/A
36.000000 ug/l
400.000000
N/A
3.600000 MGD
N/A
N/A
N/A
N/A
Report mg/l
N/A
Report mg/l
N/A
2.000000 ug/l
N/A
N/A
N/A
N/A
N/A
232.000000 ug/l
N/A
N/A
N/A
406.000000 ug/l

Other
See be lot*

Units: MPN/100 ml

Units: MPN/100 nl

Monitor in WET testi
ng
Ortho- phosphorus
Monitor 1 year only
< 1 ug/l monthly ave
rage
Between 6.0 su and 9
.0 su
See below

Monitor in WET testi
ng


Monitoring Requirements
Frequency
1 /quarter
2/month
2/month
2/month
2/month
Continuous
every 2sp. event
1 /month
1 /month
2/month
1 /operating day
2/year
2/month
every 2sp. event
2/month

Sample Type
24hr fw composite
24hr fw composite
grab j
24hr composite
grab
recorder

24hr composite
24hr composite
24hr composite ',
grab j
Varies \
24hr composite
i
i
24hr composite
i
jlimitations/Momtoring  Basis:
!      Outfail  002 was created for abstracting purposes to represent  those limitations  which  are  in effect, regardless of
      varying  production.   These limits apply in conjunction with Outfalls 002A,  002B, 002C, 002D, and OOZE tiered  limits.
      Generally,  limitations and monitoring requirements are based on ELGs,  State WQSs,  State  regulations, and BPJ.  FC is
:      included and limited due to the sanitary wastewater discharge.   Limits are  based on State  performance standards for
!      secondary treatment.  A review of sampling data from the State User Fee Program  and DMRs indicated the need to
i      monitor  and limit  Sb (T),  Cd (T), Cu (T),  Pb (T),  and Zn (T);  WO-based limits  were calculated using water quality
      criteria and minimum database guidelines.   Daily max. limits for Sb (T),  Pb (T), and Cd  (T) were statistically
      derived  from the monthly avg.  because the daily max. limit is  more than two times  themonthly avg.  Limits bases for
      flow and pH were not specifically explained.   Monitoring for P nutrients is specified  in order  to determine nutrient
                                                            5C-35

-------
Facility MM*: Springfield Electroplating Permit Number: VTOOOOJJ^
Facility Description: Metal finishing/electroplating and electro Less plating SIC Code: ^^Bi
Monitoring
Limit ELGs WQSs 8PJ Only
Basis: ^ l i -
Storm UQ
Special B«Ps Water Sediment Survey
Conditions: ^11 -
WET WET Testing Multiple Tiered | '
Limits Only Categories Limits | Other
Bio j !
Survey TRES MOLs Monitoring Other ;
- - ; J. . !
Abstract information: I
Complete; 001 I
Outfall: 001 1 Receiving Water: Black River | Treatment: ChPt
Amount/Components: t
1500 0*0 (max. allowable) treated electroplating msteuater including resin exchange regenerant.
Parameter
Cd
Cd
CN
CN
Cr
Cr (T>
Cu
Cu
Flou
Ni
Ni
PH
PH
TSS
TSS
TTOs
TTOS
Zn
limitations
Average
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
H/A
N/A
N/A
N/A
N/A
Naxinua
N/A
0.300000 fig/ 1
N/A
0.300000 mg/l
N/A
0.300000 ng/l
N/A
0.300000 flB/l
N/A
0.500000 mg/l
N/A
0.500000 mg/l
M/A
0.500000 

-------
Facility Na
Springfield Electroplating
           Permit Nuneer: VT000027H  .
Facility Description:  Metal finishing/electroplating and electroIess plating
                                                                                                   SIC Code; 3471  ,
                           N/A
                           N/A
                                N/A
                               1.480000  mg/t
1/batch
                       Grab
Limitations/Monitoring Sasis: .
     Limits for TSS and TTO are based on ELGs (40 CFR Part 433 • Metal Finishing Point Source Category Electroplating and
     ElectroIess Plating},  limits for Cd(T>, Cr(T), Cu, flow, and pH are based on the antibacksliding
     clause of the CUA.  Limits for Cd, Nt(T), Zn(T), CM(T}, and TSS apply to samples collected from
     treatment batches following metals precipitation.  Permit specifies that samples are to be collected from each
     treatment batch at least 30 minutes after the agitator has been shut off.  CM limit applies following treatment
     batches following CN destruction.  Neither metals nor CN treatment batches may be discharged unless samples conply
     with limits.  In lieu of TTO limit, the permittee may certify that no toxic organics are discharged and submit a
     solvents management plan by 3/31/91 and analyze one grab sample for purgeable organics (list provided in permit).
Special Conditions Basis:
     See  limitations/monitoring basis
Effective Date:  12/18/90
                                   Expiration Date:  09/30/95
           Abstract Date:  09/20/93  ;
                                                            5C-37

-------
5C-38

-------
Unittd Statw
Environ memsl Protection
Agency
Effluent Guideline! Division
WH-G62
Washington DC 20460
EPA 440/1-83/400
October 1983
Water
Summary
of Available Information
on the Levels and Control
of Toxic Pollutants Discharges
in the
Printing and Publishing

Point Source Category

-------
5C-40

-------
II
u
v
 I
     tf
     !l
 M
8P
     v 3 o

     13 f-~
     S" I 5 -5
      Sot
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    •SJ2

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.a.
    f fff
    J!l^
    R
      fl    Jf   I  .
                 S ve>
  s-   I!
    j   ol
itJ  1
                         p.
fl    l?l  U  «"
                          .«
      V3
      •s-a
      .a .a
!.«
«€
g I
             *  Hj


            J*S  ill
          I
      u
          .a .a
          II
  L-?      -
  * e   »  6
  *-"••<   IT    afi
  Oi u   .«  u c
 — B.  4J «  .3 .5
w -a -  V . S  -&S
g I -2  tt h.  f |
"op   u> EL
   i"  I u  a

   §  2'1  -8
   B  ii »•  ••* *»
   n  a) a  •-• i»
   9  B. b  I  P-
  _ to  2. ??  !n ai
 52  S5  |5
      £ ±  £ Jj
       *» u
       — O.
     S
                              J
                            2
                  U;1
                  HI?
                            5
                            '£
                  M '

                  l»l

                  fill
                  i S fe -S
                  i 8 S =
J    S


I    If
Q. e   85
41 5   *3 5
h.-3 8PJ 1
 • •• ••* Q. u
>> w in  ca
§• a s .a -s.
  6 o -^ o
•g« i^a

 1 s I"*
U S Q B U

f  Iff
—•  M f> •&
                5C-41

-------
                                TABLE  VI-2

                TOXIC  POLLUTANT REMOVAL IN BATCH METALS
                     TREATMENT SYSTEM AT PLANT 5478l
Parameter
Chromium
Copper
Lead
Nickel
Zinc
Ethylbenzene
Benzene
Chloroform
Arsenic
Influent to
Treatment (ug/1)
109,000
4,610
482 , 000
74
10 , 700
1,780
190
900
33
Effluent Froe
Treatment (ug/1)
1,690
771
3,830
71
14,300
80
10
5
6
Percent
Removal
98
83
99
4

96
95
99
82
1 Flow = 600 gpd  from water-based  ink press cleaning.
                                     5C-42

-------
                              TABLE VI-5

   REDUCTION OF TOXIC, CONVENTIONAL, AND NONCONVENTIONAL  POLLUTANTS
         IN PHYSICAL/CHEMICAL TREATMENT SYSTEM AT PLANT 81901
Pollutant
Chromium (ug/1)
Copper (ug/1)
Lead (ug/1)
Silver (ug/1)
Zinc (ug/1)
BODs (mg/i)
COD (mg/l)
TOC (mg/l)
NHa as N (ng/1)
TKN as N (mg/l)
Total Suspended Solids
(mg/l)
Total Volatile Solids
(mg/l)
Raw
Wastewater
1,190
52
46.1
8.5
395
570
2,700
560
8.4
1.2
40
360
Treated
Effluent
75
12
7.5
0.5
28
<6.0
31
9.0
0.4
0.7
4.0
50
Percent
Removal
94
77
84
94
93
>98
99
98
95
42
90
86
     approximately 39,000 gpd.  Chromium is added as part  of
cooling water treatment program.  Raw wastewater does not  include
contract hauled pressroom effluent.
                                5C-43

-------
                               TABLE VI-6

                    REDUCTION OF TOXIC POLLUTANTS IN
                   LIMESTONE FILTER AT PLANT 66531.2
Parameter
PH3
Cadmium
Chromium
Copper
Lead
Silver
Zinc
Mercury
Influent
(ug/1)
8.4
70.5
281
180
22.4
51.3
553
11
Effluent
(ug/1)
9.1
1.25
11
39
0.6
29.8
—
2.1
Percent
Removal

98
96
78
97
42

81
1 Wastewater  flow is estimated  to  be  11,500  gpd.
2 No toxic organic pollutants were detected  in either  of the
  screening samples collected.
3 pH readings  from grab samples  collected  October  13,  1977.

—:  Not analyzed.
                              5C-44

-------
                             TABLE VI-7

                   REDUCTION OF TOXIC  POLLUTANTS
                IN LIMESTONE FILTER AT PLANT 90121*2
Parameter
PH3
Cadmium
Cyanide
Zinc
Mercury
Influent
(ug/1)
8.8
319
560
35.4
3.3
Effluent
(ug/1)
9.3
8.52
120
40
1,7
Percent
Removal

97
79

48
No flow data available.
No toxic organic pollutants were detected  in  either  of  the
screening samples collected.
pH reading from grab samples collected October  13, 1977.
                               5C-45

-------
                                TABLE  VI-8

                    REDUCTION OF TOXIC POLLUTANTS IN
                 METALS  TREATMENT SYSTEM AT PLANT 5430
Parameter
Bis(2-ethylhexyl)phthalate
Phenol
Butyl benzyl phthalate
Di-n-butyl phthalate
Diethyl phthalate
Cadmium
Chromium
Copper
Lead
Zinc
Blended Raw
Wastewater
Cus/1)
9,800
500
200
800
89
50
13,755
20,950
4,200
220,000
Reactor
Effluent
(ug/1)
<10
500
<10
<10
<10
13
3,413
692
36
685
Percent
Removal
>99
0
>95
>99
>89
74
75
97
99
>99
A maxiuum of  four  3,500 gallon batches are treated per day.
                                    5C-46

-------
                                  MODULE #5D
               Variances to Technology-Based Effluent Limitations
OVERALL OBJECTIVES:

   *  Describe the role of variances in NPDES permits

   +  Describe the types of relief granted by variances

   *  List the types of variances for technology-based effluent limits in NPDES permits

   *  Explain how variance requests are initiated and who initiates them

   *  Explain the process to grant or deny variance requests
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time:  30 minutes
Review Questions/Exercise:  None
Applicable Statutory and Regulatory Citations:
      CWA Section 301(c)
      CWA Section 301 (g)
      CWA Section 301 (h)
      CWA Section 301(n)
      CWA Section 316(a)

      40 CFR §122.45(g)
      40 CFR Part 125, Subpart D

      40 CFR Part 125, Subpart E
      40 CFR Part 125, Subpart F

      40 CFR Part 125, Subpart G

      40 CFR Part 125, Subpart H
Economic Variance
Water Quality Variance
Secondary Treatment Variance
Fundamentally Different Factor Variance
Thermal Variance

Pollutants in intake water
Criteria and Standards for Determining
Fundamentally Different Factors
Criteria for Granting Economic Variances from Best
Available Technology Economically Achievable
(Reserved)
Criteria for Granting Water Quality Related Variances
(Reserved)
Criteria for Modifying the Secondary Treatment
Requirements
Criteria for Determining Alternative Effluent
Limitations Under Section 316(b)

-------

-------
Module 5D
Variances to Technology-Based Permit Effluent Limits
             Variances to Technology-
           Based Permit Effluent Limits
                                           xvEPA
                  Learning Objectives
           • Explain role of variances in NPDES
             permits
           • Describe types of variances
           • Discuss relief granted by variances
           • Describe variance initiation and
             review processes
NPDES Permit Writers Training Course
                           5D-1

-------
Module 5D
Variances to Technology-Based Permit Effluent Limits
           Role of Variances in NPDES Permits

             •  Allows limited relief:
                 - effluent limits
                 - compliance deadlines
             •  Address exceptional circumstances
             •  Provides relief of NPDES program for
                "unusual" circumstances
             •  Only granted on  rare occasions
             •  Some may be granted by States, others
                require EPA approval
                     Types of Variances







CWA
301 («)
301 (g)
301 (h)
301 (n)
316 (a)
~
Type
Economic AcMevabiltty
Water Quality
Secondary Treatment
Waiver-Ocean Discharge
(POTW)
Fundamentally Different
Factor* (FDF)
Thermal Discharges
Intake - Discharge Net
Basis
(NetfGross)
40CFR
Part 12S, Subpart E
(Reserved)
Part 125, Subpart F
(Reserved)
Part 125. Subpart G
Part 125. Subpart D
Part 125, Subpart H
§12Z« (g)
Approval Authority
EPA-HQ
EPA - Region
EPA-HQ
EPA - Regions
NPDES -State*
NPDES State*






            • EPA Region in
  of approved stale NPDES program
NPDES Permit Writers Training Course
                              5D-2

-------
Module 5D
Variances to Technology-Based Permit Effluent Limits
             Initiation of Variance Requests
            • Variance applications submitted by
              the discharger, must be submitted
              before the close of the public
              comment period of the permit
            • PDF variance requests must be
              requested by the discharger within
              180 days of the guideline
              promulgation
                                              &EPA
NPDES Permit Writers Training Course
                            5D-3

-------
5D-4

-------
              MODULE 5 - SUGGESTED REFERENCE MATERIALS
Workbook for Determining  Economic Achievability for National  Pollution Discharge
Elimination System Permits. PHB, August 1982.

TreatabiJitv Manual. Volumes I-V (EPA-600/8-8Q-Q42a-e^ . EPA,  Office of Research  and
Development,  July  1980.

NPDES  Industrial  Permits Abstracts  1993 (EPA 833-B-93-Q05). EPA, Office of Water,
October  1993.
Guidance for NPDES Permits and Compliance Personnel - Secondary Treatment
Redefinition . EPA,  Permits Division, December  1985 (Draft)
                                         5D-5

-------


-------
                                   MODULE # 6
              Overview of Water Quality Standards and Limitations
OVERALL OBJECTIVES

   «•  Introduce the standards to permit process

   *  Provide overview and purpose of water quality standards

   *  Discuss the components of a water quality standard

      •   Designated uses
      •   Anti-degradation
      •   Water quality criteria

   *  Explain difference between numeric and narrative criteria and standards

   »  Explain EPA water quality criteria development process

   *  Define whole effluent toxicity and describe its role in the standards process

   «•  Discuss new initiatives in criteria development

      •   Biological
      •   Sediment
      •   Wildlife
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 60 minutes
Review Questions/Exercise:  None
Applicable Statutory and Regulatory Citations:

      CWA Section 301       Effluent Limitations
      CWA Section 303       Water Quality Standards and Implementation Plans
      CWA Section 304(a)(8)   Information on Water Quality Criteria
      40 CFR §130.3
      40 CFR Part 131
Water quality standards
Water Quality Standards

-------

-------
Module 6           Overview of Water Quality Standards and Limitations
              Overview of Water Quality
              Standards  and Limitations
                    Learning Objectives
            •  Provide brief overview of water quality
               standards

            •  Discuss the relationship between water
               quality- and technology-based permitting

            •  Identify the objectives and components of
               water quality standards

            •  Describe the types of water quality criteria

            •  Explain the relationship between criteria and
               standards

            	v»EPA
NPDES Permit Writers Training Course

                               6-1

-------
Module 6
Overview of Water Quality Standards and Limitations
                 Clean Water Act Requirements
              • Section 101(a)(2)
                 - Establishes "fishable and swimmable" goal

              • Section 303(c)
                 - Establishes framework for water quality standards
                   program
                 - Requires States to establish water quality standards

              • Section 304(a)
                 - Requires EPA to develop and publish water
                   quality criteria

              • Section 301(b)(1)(C)
                 - Requires compliance with limits necessary to meet
                   water quality standards
                Developing Effluent Limitations
                    Develop Technology-Based
                      Effluent Limits for All
                      Pollutants of Concern
                          Will Limits
                     Assure Compliance with
                     Applicable Water Quality
                         Standards?
                            Develop Water
                            Quality-Based
                            Effluent Limits
                    Include Applicable Effluent
                     Limits in NPDES Permit
NPDES Permit Writers Training Course
                                     6-2

-------
Module 6           Overview of Water Quality Standards and Limitations
       Water Quality Standards - 40 CFR Part 131
            40CFR§131.2
            • A water quality standard defines the
              water quality goals of a waterbody,
              or portion thereof, by designating
              the use or uses to be made of the
              water and by setting criteria
              necessary to protect the uses.
                                                 xvEPA
            Establishing Water Quality Standards


            •  States and Tribes are responsible for
               adopting water quality standards for all
               "waters of the U.S."
                -  Water bodies
                -  Segments of water bodies

            •  Standards are reviewed every 3 years (40
               CFR §131.20)
            •  EPA has oversight authority
                -  Review and approval (40 CFR §121.5,131.6,
                  131.21)
                -  Federal promulgation (40 CFR §131.22)     _ __,__
           	&EPA
NPDES Permit Writers Training Course

                              6-3

-------
Module 6
Overview of Water Quality Standards and Limitations
           Components of Water Quality Standards
               Designated uses (40 CFR §131.10)
               Water quality criteria (40 CFR§131.H)
               Antidegradation policy (40 CFR §131.12)
              Designated Uses - 40 CFR §131.10

               • Requires that each State specify
                 appropriate uses to be achieved and
                 protected
               • Common use categories
                  - Public water supply
                  - Fish and wildlife propagation
                  - Recreation
                     •  Primary
                     •  Secondary
                  - Agricultural
                  - Industrial
                  - Navigation
NPDES Permit Writers Training Course
                                6-4

-------
Module 6           Overview of Water Quality Standards and Limitations
                Designated Uses (Continued)
           • Question: What if the designated
             use is not being attained? Can it be
             removed from the water quality
             standards?
           • Answer: Depends on the type of use
             and the basis for the change
                                             vvEPA
                      Existing Uses
           Existing Uses ...
           • are uses actually attained in the
             water body on or after November 28,
             1975
           • must be reflected in the water
             quality standards
           • cannot be removed
NPDES Permit Writers Training Course

                            6-5

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Module 6
Overview of Water Quality Standards and Limitations
                  Removing a Designated Use
                       40 CFR § 131.10(g)
             Designated Uses may be removed if...
             • they are not existing uses
             • attaining the use is not feasible, as
               demonstrated by a Use Attainability
               Analysis (UAA)
         Water Quality Criteria - 40 CFR §131.11
             •  Numeric criteria
                -  Concentrations of chemicals
                -  Aquatic Life
                -  Human health

             •  Narrative criteria
                -  Statements that describe the desired water
                   quality goal
                -  "Free from..."
                   •  Toxics in toxic amounts
                   •  Objectionable color, odor, taste, and turbidity
NPDES Permit Writers Training Course
                               6-6

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Module 6            Overview of Water Quality Standards and Limitations
                 Types of Numeric Criteria


              Aquatic Life Criteria
               - Designed to protect aquatic organisms,
                 including plants and animals
               - Two types
                  • Acute
                  • Chronic
               - Considers the magnitude, duration, and
                 frequency of exposure to specific
                 pollutants

                                                  vxEPA
              Types of Numeric Criteria (Continued)
               Human Health Criteria
                - Single expression of the highest
                  pollutant concentration not expected
                  to pose significant long-term risk to
                  human health
                   - Based on chronic exposure via
                    consumption of water and/or aquatic life
                   • Accounts for bioconcentration or
                    bioaccumulation
                                                  &EPA
NPDES Permit Writers Training Course

                               6-7

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Module 6
Overview of Water Quality Standards and Limitations
               EPA Water Quality Criteria
              EPA responsible for establishing
              guidance and procedures
               - Establish and publish scientifically
                 derived ambient criteria [CWA Section
                 304(a)]
                 • 1968 Green     • 1980 Toxics
                 • 1973 Blue      • 1986 Gold
                 • 1976 Red      • www.epa.gov/OST
               - Establish procedures for deriving
                 criteria
         Antidegradation Policy - 40 CFR §131.12
            • Ensures that once a use is achieved
              it will be maintained

            • Each State is required to adopt an
              antidegradation policy and method
              of implementation
NPDES Permit Writers Training Course
                             6-8

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Module 6           Overview of Water Quality Standards and Limitations
              Antidegradation Policy (Continued)
            Three tiers
             I.  Level of quality necessary to protect
                existing uses
             II. Protection of actual water quality where
                water quality exceeds levels necessary to
                protect fish and wildlife propagation and
                recreation on and in the water
             III. Special protection of waters designated
                as Outstanding National Resource Waters
                (ONRW)
                                                  &EPA
                     Outstanding National
                  Resources Water (ONRW)
            Outstanding National Resources Water
            (ONRW)
             - National and State parks
             - Wildlife refuge
             - Ecologically unique water that need
               additional protection or are of special
               significance (i.e., swamps, hotsprings, etc.)
NPDES Permit Writers Training Course

                               6-9

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 Module 6
Overview of Water Quality Standards and Limitations
             Tiers of Antidegradation Policy
             ONRW
        Better than
         Fishable /
        Swimmable

         Existing
           Use
                         TIER III
                                           TIER I11/2 ??
                         TIER II
                         40 CFR 131.12(a)(2)
                        TIER I
                                                AFPA
         Implementation of Water Quality Standards

            • States must assess compliance with
              water quality standards for all water
              bodies
            • If water quality standards are not
              being achieved, controls must be
              developed to achieve water quality
              standards
              - Point sources
              - Non-point sources
NPDES Permit Writers Training Course
                             6-10

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                                 MODULE # 6A

                          Standards to Permits Process
OVERALL OBJECTIVES:

   *  Introduce permitting concepts from the Technical Support Document for Water Quality-
      Based Toxics Control (USEPA, 1991)

   *  Introduce total maximum daily loads (TMDL)

   *  Explain concept of wasteload allocations (WLA)

   *•  Introduce statistical approach for permit limit development


LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 30 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:

      CWA Section 301       Effluent Limitations
      CWA Section 303       Water Quality Standards and Implementation Plans
      CWA Section 304(a)(8)   Information on Water Quality Criteria

      40 CFR §122.44(d)       Water quality standards and State requirements
      40 CFR §130.3          Water quality standards
      40 CFR Part 131         Water Quality Standards

-------

-------
Module 6A                          Standards to Permits Process
           Standards to Permits Process
                  Learning Objectives
              Introduce Total Maximum Daily
              Loads (TMDL)
              Explain concept of Wasteload
              Allocation (WLA)

              Summarize statistical approach to
              developing water quality-based
              effluent limitations
                                            6EPA
NPDES Permit Writers Training Course

                           6A-1

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Module 6A
Standards to Permits Process
                  Standards-to-Permits Process
                  Develop Technoiogy-
                   Ba*ed Unite for All
                                                        Mace Techndooy-
                                                           mtelnNPDES
                                                        Pwiirito of collect
                                                          more data
                                          Continued
                  Standards-to-Permits Process
                  	(Continued)	
                                 CateutBta WCMteMd
                                    UjAA4^tdfeJuJ
                                    VnSTBlOAQ
                                    Allocation
                                 pfocMlura to develop
                                 Long Twm Average
                                     (ITA)
                               Uw stittrtioi pfoosdunt to
                              develop Maximum D*«y LknK
                               (MDL) and Average Monthly
                              	Lhntt(AML)	
                 Ptace Water

                  inpwmtt
     Piece Technotegy-
       Bawd limits
NPDES Permit Writers Training Course
                                     6A-2

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Module 6A                            Standards to Permits Process
          Total Maximum Daily Load (TMDL)
           •  CWA Section 303(d)(1)
              - Requires States to identify waters that
                will not achieve water quality
                standards after implementation of
                technology-based limits
              - States rank identified waters based on
                severity of pollution and uses
              - Requires TMDL for priority waters
                                              SEPA
           Total Maximum Daily Load (TMDL)
                         (Continued)
           •  Used as a tool for implementing
              water quality standards
           •  Defined as the amount of a pollutant
              that may be discharged into a
              waterbody and still meet water
              quality standard
                                              v-xEPA
NPDES Permit Writers Training Course

                            6A-3

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Module 6A
Standards to Permits Process
                   Components of TMDL
                             • Wasteload allocations {WLAs)
                               are assigned to each point
                               source discharge

                             • Load allocations (LAs) are
                               assigned to nonpoint sources

                             • WLAs and LAs are
                               established so that predicted
                               receiving water
                               concentrations do not exceed
                               water quality criteria
             Use of Water Quality-Based Effluent
                          Limitations
              Water quality-based limitations are
              used when it has been determined
              that more stringent limits than
              technology-based effluent limits
              must be applied to a discharge in
              order to protect "designated use" of
              the receiving waters.
              (40CFR§122.44(d)(1))
NPDES Permit Writers Training Course
                              6A-4

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Module 6A                            Standards to Permits Process


                    Reasonable Potential
      	40 CFR §122.44(d)(l)(i)	


           •  Limitations must be established in
              permits to control all pollutants or
              pollutant parameters that are or may
              be discharged at a level which will
              cause, have reasonable potential to
              cause, or contribute to an excursion
              above any state water quality
              standard.
          Reasonable Potential Decision Criteria
              • Cause
              • Reasonable Potential to Cause
              • Contribute
                                              vvEPA
NPDES Permit Writers Training Course

                            6A-5

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Module 6A
Standards to Permits Process
                Reasonable Potential Analysis
                    Without Effluent Data
               Effluent Variability
                - Compliance history
                - History of toxic impacts
               Point/nonpoint source controls
                - Existing treatment technology
                - Type of industry or POTW
                - Best Management Practices (BMPs)
                                                   EPA
            Reasonable Potential Analysis Without
                   Effluent Data (Continued)
                Species Sensitivity
                 - In-stream data
                 - Adopted water quality criteria and
                   designated uses
                Dilution
                 - Critical receiving water flow
                 - Mixing zones
NPDES Permit Writers Training Course
                              6A-6

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Module 6A
Standards to Permits Process
              Reasonable Potential Analysis With
                   Effluent Monitoring Data
                 Must consider uncertainty
                 associated with sparse data sets
                 and effluent variability
              Reasonable Potential Analysis with
                         Effluent Data
                    Lognormal Distribution
                           Coefficient of Variation (CV)
                         Long T
                         Average
                         (LTA)
                   Concentration
  Projected Maximum
  Expected Value
NPDES Permit Writers Training Course
                               6A-7

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Module 6A
Standards to Permits Process
              Reasonable Potential Analysis
Projected Maximum
Effluent
Concentration


Water Quality
Model


Projected Receiving
Water
Concentration (Cr)
                  Determining the Need
          • If Cr > State WQ criterion, then need to
            establish a WQ-based limit.
          • If Cr < State WQ criterion, then no need
            to establish a WQ-based limit.
NPDES Permit Writers Training Course
                             6A-8

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Module 6A
Standards to Permits Process
              Determining the Need for Water
               Quality-Based Effluent Limits

Criteria
Chemical-specific
WET numeric
Narrative
Type of Limit
Chemical specific
WET
WET or
Chemical specific
Regulatory Cite
40CFR
40CFR
§122.44(d)(l)(iv)
40CFR
§122.44(d)(l)(v-vi)
&EPA
           TMDL-Based Wasteload Allocation
                           WLA = portion of the
                           receiving water's total
                           maximum daily load
                           (TMDL) that is allocated to
                           a specific point source
                                              SEPA
NPDES Permit Writers Training Course
                            6A-9

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Module 6A
          Standards to Permits Process
          Facility-Specific Wasteload Allocation
          WLA = the maximum allowable pollutant
          concentration in the effluent from ABC, inc.
          which, after accounting for available
          dilution, will meet water quality standards
          in-stream
            Developing Wasteload Allocations

              Models can help determine pollutant
              loadings that will not violate water
              quality criteria.

                        Environmental
                        Conditions
          Pollutant
            Load
                            I
MODEL
 Receiving
Water Quality
                                               SERA
NPDES Permit Writers Training Course
                             6A-10


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Module 6A
Standards to Permits Process
         Maximum Daily and Average Monthly Limits
            • 40 CFR §122.45(d) requires all permit
               limits (unless impracticable) be
               expressed as:
                - Average weekly and average monthly limits
                  for POTWs (EPA recommends a maximum
                  daily limit rather than an average weekly limit
                  for water quality-based permitting)
                - Maximum daily and average monthly limits
                  for other dischargers
                   •  How do we use the wasteload allocation
                     to develop water quality-based effluent
                     limits?
            	v>EPA
           Goal is to Reduce Effluent Concentrations
                       to Below the WLA
                                      WLA
                          Concentration
NPDES Permit Writers Training Course
                                6 A-11

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Module 6A
Standards to Permits Process
           This Distribution Achieves the Goal
                                        WLA
                           Concentration
              We Can Characterize the Desired
                 Distribution by LTA and CV
                          LTA
                          Concentration
  WLA
NPDES Permit Writers Training Course
                              6A-12


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Module 6A
Standards to Permits Process
            We Can Determine the Effluent Limits
                 Based Upon the Distribution
                           LTA      AML   MDL
                           Concentration
NPDES Permit Writers Training Course
                              6A-13

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6 A-14

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                                  MODULE #6B
                     Introduction to Water Quality Modeling
OVERALL OBJECTIVES:

   «•  Provide an overview of modeling methods and considerations

   *  Define mixing zones

   »  Describe the general considerations for implementing water quality standards

   *  Describe types and uses of water quality models
LOGISTICS:

Presentation Format:  Lecture
Approximate Presentation Time: 60 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:

      CWA Section 303(d)         Identification of water quality-limited water bodies
      CWA Section 303 (e) (3) (A)    Requirement for water quality-based effluent limits
      CWA Section 304(1)         Individual Control Strategies for Toxic Pollutants
      40 CFR §130.7
Total maximum daily loads (TMDL) and individual water
quality-based effluent limitations

-------

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Module 6B
Introduction to Water Quality Modeling
                 Introduction to Water
                    Quality Modeling
                                             SEPA
                  Learning Objectives
            • Introduce modeling principles
            • Explain concept of "mixing zone"
            • Define steady state and dynamic
              models
                                              ^EPA
NPDES Permit Writers Training Course
                           6B-1

-------
Module 6B
Introduction to Water Quality Modeling













Why Use Models?
• Models can help determine pollutant loadings
that will not violate water quality criteria
Environmental
Conditions
*
Pollutant w M . . | Receiving
Load * Moael * Water Quality
i 	 I n
t °
rtadiirn I nid N°» Compliance
nuduLO Load wjth Criterja?
{>Yes
&EPA
«-3

Decision Tree for Model Selection
Do water quality standards allow consideration of dilution?
No / \ Yes
^ \
No model necessary Determine level of
dilution allowed by
water quality standards
* SB*V
<&4













NPDES Permit Writers Training Course
                                      6B-2

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Module 68
Introduction to Water Quality Modeling
                     Allowable Dilution
            • Clean Water Act does not require
              attaining water quality criteria at the point
              of discharge

            • States have discretion to allow dilution

            • States should specify any conditions on
              dilution allowances as part of their water
              quality standards
                     Allowable Dilution
            Water Quality Standards often allow
              dilution ...

            • up to 100% of critical flow(e.g., 7Q10
              low flow) if there is rapid and
              complete mixing

            • within a limited mixing zone at the
              critical flow if there is incomplete
              mixing
                                                   EPA
NPDES Permit Writers Training Course
                              6B-3

-------
Module 6B
Introduction to Water Quality Modeling
              Decision Tree for Model Selection
                           (Continued)
                   Is there rapid and complete mixing?
                                          \
              No
          Complete mix assessment    Incomplete mix assessment
          Are resources available
         for dynamic modeling and is
         a dynamic model desirable?
           No /       ^ Yes

        Steady state Dynamic model
          model
                                            \
    Are resources available
  for dynamic modeling and is
  a dynamic model desirable?
     No /       ^ Yes

   Steady state Dynamic model
      model
           What is Rapid and Complete Mixing?
          • Rapid and complete mixing occurs when
            lateral variation in concentration in the
            direct vicinity of the outfall is small
            (e.g., less than 5%)

          • Potential occurrences include:
             - Effluent dominated systems (effluent flow
               greater than stream flow)
             - Diffuser located across entire stream width
NPDES Permit Writers Training Course
                               6B-4

-------
Module 6B
Introduction to Water Quality Modeling
               Rapid and Complete Mixing
                          < 5% variation in concentration
                    Incomplete Mixing
NPDES Permit Writers Training Course
                              6B-5

-------
Module 6B
Introduction to Water Quality Modeling
            Examples of Allowable Dilution in Rapid
                 and Complete Mix Situations
               •  100%of1Q1 Glow flow
               •  50% of 7Q10 low flow
               •  25% of 7Q2 low flow or 1 cfs,
                  whichever is greater
                 Incomplete Mix Assessment
              • Field Studies
                - Actual measurement of instream
                   contaminant concentrations
                - Dye studies
              • Modeling
                - Calibrated to actual observations
                - Simulate critical conditions
NPDES Permit Writers Training Course
                             6B-6

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Module 6B
Introduction to Water Quality Modeling
                 Regulatory Mixing Zones
             •  Definition
                 - A limited area or volume of water
                   where initial dilution of a discharge
                   takes place and where water quality
                   criteria can be exceeded

             •  Constraints
                 - Cannot impair integrity of the
                   waterbody
                 - No significant health risks
                 - No lethality to passing organisms   A r-DA
            Regulatory Mixing Zones (Continued)
                                            Chronic
                                           Criteria Met
                   Outfall
                                                  vvEPA
NPDES Permit Writers Training Course
                              6B-7

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Module 6B
Introduction to Water Quality Modeling
          Examples of Regulatory Mixing Zones

            •  < 1/4 of stream width and 1/4 mile
               downstream
            •  <1/2 stream width and longitudinal limit
               of 5 X stream width
            •  Default dilution of no more than 10% of
               critical flow
            •  No more than 5% of the lake surface
            •  Default of no more than 4:1 dilution for
               lake discharges
                    Steady State M odel
              Predicts the magnitude of pollutant
              concentration for a single set of
              environmental conditions
              Used when complete data are not
              available
NPDES Permit Writers Training Course
                             6B-8

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Module 6B
Introduction to Water Quality Modeling
              Steady State Model (Continued)
           • Assume "critical conditions" for
             flow, pollutant concentrations and
             environmental effects
           • Choose conditions that reflect the
             duration and frequency concerns for
             the applicable criteria


           	xvEPA
              Steady State Model (Continued)
          Example Critical Condition:
          Dilution Flow
             Acute Toxicity:
             Chronic Toxicity:
             Human Health:
 1Q10 low flow
 7Q10 low flow
 Harmonic mean flow,
 30Q5 low flow
NPDES Permit Writers Training Course
                            6B-9

-------
Module 6B
Introduction to Water Quality Modeling
             Steady State Complete Mix Assessment
                   Upstream
                      , Cs)
                                                   Downstream
                                                     (Qr, Cr)
             Mass-Balance Equation:  QdCd + QsCs = QrCr
             • Q = Flow (mgd or cfs)
             • C = Pollutant concentration (mgJI)
             • Mass = [Concentration] [Flow]
                      Mass-Balance Equation
                       QdCd + QsCs = QrCr
                  Upstream
                   {Qs, Cs)
                               Discharge
                                JQd, Cd)
               Downstream
                 {Qr, Cr)
                         Cr _ QdCd + QsCs
                                   Qr
            Cr =   applicable water quality criterion

            Qs =   receiving water flow available for dilution
                  as specified in water quality standards
                  {e.g., 100% of 7Q10 low flow for rapid and complete
                  mixing)                                 &FPA
NPDES Permit Writers Training Course
                                  6B-10

-------
Module 6B
Introduction to Water Quality Modeling
                       Mass-Balance Equation
                        QdCd + QsCs = QrCr
                   Upstream
                      , Cs)
                                Discharge
                                 fQd.Cd)
                Downstream
                  (Qr, Cr)
                             - QrCr - QsCs
                                   Qd
             Cr =  applicable water quality criterion

             Qs =  receiving water flow available for dilution
                  as specified in water quality standards
                  (e.g., 100% of 7Q10 low flow for rapid and complete
                  mixing)	j»EPA
                             Steady-State
                    Incomplete Mix Assessment
            What if the applicable water quality criterion = 4.0 u.g/7?
NPDES Permit Writers Training Course
                                   6B-11

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Module 6B
Introduction to Water Quality Modeling
                            Steady-State
                    Incomplete Mix Assessment
            What if the applicable water quality criterion = 4.0 \ig/l?
                             _ Natural Mixing

                             IT WQS Regulator/ Mixing Zone
                            Steady-State
                    Incomplete Mix Assessment
            What if the applicable water quality criterion = 4.0 \ig/l?
                             ~_  Natural Mixing

                             II  WQS Regulatory Mixing Zone
                                                       SrEPA
NPDES Permit Writers Training Course
                                 6B-12

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Module 6B
Introduction to Water Quality Modeling
                     Dynamic Model
              Used when adequate data are
              available to estimate frequency
              distribution of effluent quality
              Accounts for daily variations of and
              relationships between effluent,
              receiving water, and environmental
              conditions
                Dynamic Model (Continued)
             •  Variability in model inputs

             •  Results are expressed as a
                probability of exceeding criteria
                instead of a single value
                - Continuous simulation
                - Monte Carlo simulation
                - Log-normal analysis
                                                 EPA
NPDES Permit Writers Training Course
                            6B-13

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Module 6B
Introduction to Water Quality Modeling
          Considerations in Water Quality Modeling

              •  Applicable water quality standards
                 and implementation procedures
                 - Criteria and designated uses
                 - Critical receiving water flows or
                    volumes
                 - Allowable dilution
              •  Discharge characteristics
                 - Flow rate
                 - Pollutant concentrations
          Considerations in Water Quality Modeling
         	(Continued)	


          +  Receiving water characteristics
             -  Pollutant concentrations (i.e., background)
             -  Stream flow
          *  Pollutant characteristics
             -  Type of pollutant
                • Non-conservative: mitigated by natural stream dilution and
                  degradation in the receiving stream (e.g., ammonia,
                  bacteria)
                • Conservative: mitigated by natural stream dilution
                  (e.g., heavy metals)
             -  Reaction rates
NPDES Permit Writers Training Course
                                6B-14

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Module 6B
   Introduction to Water Quality Modeling
                        Why Use Models?
             Pollutant
              Load
                t
                            Environmental
                              Conditions
Model
                             Reduce Load
           No
  Receiving
Water Quality

 Compliance
with Criteria?
     Oves
NPDES Permit Writers Training Course
                                  6B-15

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                                  MODULE # 6C

        Developing Chemical-Specific Water Quality-Based Effluent Limits


 OBJECTIVES:

   *•  Define requirements for determining reasonable potential

   *  Explain the types of calculations required for developing water quality-based effluent
      limits

   *  Identify data requirements and considerations when developing limits for specific
      compounds

   4-  Explain Technical Support Document statistical approach to permit Emit development

LOGISTICS:

Presentation Format:  Lecture, practical exercise
Approximate Presentation Time: 90 minutes
Review Questions/Exercise: 2 exercises/ 20 minutes each
Applicable Statutory and Regulatory Citations:

      CWA Section 301 (b) (1) (C)    Effluent Limitations Compliance Dates

      40 CFR §122.44(d)          Water quality standards and State requirements

-------

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Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
           Developing Chemical-Specific Water
               Quality-Based Effluent Limits
                                               &EPA
                    Learning Objectives
               Review process for determining
               "reasonable potential"
               Discuss procedures for calculating
               wasteload allocations
               Explain steps for translating a
               wasteload allocation into water
               quality-based effluent limits
 NPDES Permit Writers Training Course
                             6C-1

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Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                    Standards-to-Permits Process
                    Develop Technology-
                    Based Units lor Ail
                      Pollutants of
                      Concern (POC)
                                                          Place Technology
                                                         Bated Limit* In NPDES
                                                          Permits or collect
                                                             MOM datA
                                           1 Continued
                                v>EPA
                    Standards-to-Permits Process
                   	(Continued)	
                                   Calculate WQ-Based
                                      Wwtaioad
                                      AHocatton
                                     Us* statistical
                                   procedure to develop
                                   Long Twm Average
                                       (ITA)
                                             idurato
 Uscctaflstic
ctewlopltaxi
 (MOL) and Awrag* Mc

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Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                 Determining the Need for Water
                  Quality-Based Effluent Limits

Criteria
Chemical-specific
WET numeric

Narrative

Type of Limit
Chemical-specific
WET

WET or
Chemical specific
Regulatory Cite
40CFR
40CFR
§122.44(d)(1)(iv)
40CFR
§122.44(d)(1)(v-vi)
xvEPA
                     Mass-Balance Equation
                      QdCd + QsCs = QrCr
            * Q = Flow (mgd or cfs)
            • C = Pollutant concentration (mg/l)
            • Mass = [Concentration] [Flow]
            • QdCd + QsCs = QrCr
            • To determine pollutant concentration in the stream:
                        Cr - QdCd + QsCs
                                 Qr
        Note: Qr = Qs + Qd
EPA
 NPDES Permit Writers Training Course
                               6C-3

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Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits


              Is There Reasonable Potential to Exceed
         	Water Quality Standards?	
                                    JL_
                                             ABC, Inc.
          Qs     = Upstream river flow (1Q10)            = 1.2cfs
          Qd     = Discharge flow                     = 0.31 cfs
          Cs     = Upstream river concentration          = 0.8 mg/l
          Cd     - Discharge concentration              = 1.5 mg/l
          Water Quality Standard (acute criterion)           =1.0 mg/l
          Cr     =  QdCd + Qs Cs - fO.31U1.5l +M.2U0.81
                         Qr            1.2+0.31
          Cr     = 0.94 mg/l
             Projecting a Maximum Value for Cd

               •  We must consider
                   - Effluent variability - defined by the
                     coefficient of variation (CV)
                   - Uncertainty due to a limited number of data
                     points
                   - Desired upper-bound of the expected
                     lognormal distribution
                       §
                       B _
                       nj 3

                       2?
Cd (Maximum)
Projected
                               Concentration
 NPDES Permit Writers Training Course
                                  6C-4

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Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                       Statistical Approach
           Selected Percentile
            -  What is the upper bound value of the discharge
               pollutant concentration that we want to
               determine?
               .  99th percentile?
               .  95th percentile?
               •  Other?
a u
3= «
IB 3
« S1
                                                    Cd (Maximum)
                                                    Projected
                                        Concentration
                       Statistical Approach
              Confidence Level
               - What confidence level do we want for our
                 upper bound value?
                  • 99% confidence?
                  • 95% confidence?
                  • Other?
               - At the 99% confidence level:
                  • the largest value of 5 samples is greater than
                   the 40th percentile
                  • the largest value of 330 samples is greater than
                   the 99th percentile
 NPDES Permit Writers Training Course
                                 6C-5

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Module 6C Developing Chemical-Specific Water Quality-Based Effluent Limits
             Projecting a Maximum Value for Cd
               How do you determine Cd with a
               99% confidence level at the 99%
               upper bound?

               - Options:
                   1) Take the maximum value of 330 or more
                     samples
                   2) Project a maximum value from existing
                     data using a multiplier
          Reasonable Potential Multiplying Factors
(99% Confidence Level and 99% Probability Basis)
Sample
Number
M
1
2
3
4
5
6
7
a
9
10
11
12
13
14
15
16
17
18
19
20
0.2
2.5
2.0
1.9
1.7
1.7
1.6
1.6
1.5
1.5
1.5
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.3
0.4
6.0
4.0
3.3
2.9
2.7
2.5
2.4
2.3
2.2
2-2
2.1
2.0
2.0
2.0
1.9
1.9
1.9
1.9
1.8
1.8
0.6
13.2
7.4
5.6
4.7
4.2
3.6
3.6
3.3
3.2
3.0
2.9
2.8
2.7
2.6
2.6
2.5
2.5
2-4
2.4
2.3
Coefficient of Variatior
0.8
26.5
12.7
8.9
12
IS
5.5
5.0
4.6
4.3
4.1
3.9
3.7
3.6
3.4
3.3
3-2
3.1
3.0
3-0
2.9
1.0
48.3
20.2
13.4
10.3
8.6
7.5
6.7
6.1
5.7
5.3
5.0
4.7
4.5
4.3
4.1
4.0
3.8
3.7
3.6
3.5
1.2
81.4
30.3
19.0
14.2
11.5
9.8
8.7
7.s
7.1
6.6
6.2
5.8
5.5
5.2
5.0
4.8
4.6
4.4
4.3
4.2
1.4
•128.0
.13.0
!5.7
18.6
14.8
12.4
10.8
9.6
8.7
6.0
7.4
7.0
6.5
6.2
5.9
5.6
5.4
5.2
5.0
4.8
1.6
190.3
58.4
33.5
23.6
18.4
15.3
13.1
11.6
10.4
9.5
8.8
8.1
7.6
7.2
6.8
6.5
6.2
5.9
3.7
5.5
1.8
269.9
76.6
42.3
29.1
22.4
18.3
15.6
13.6
12.2
11.0
10.1
9.4
8.7
8.2
7.7
7.3
7.0
6.7
6.4
6.1
2.0
368.3
97.5
52.0
35.1
26.5
21.5
18.2
15.8
14,0
12.6
11.5
10.6
9.9
9-2
8.7
8.2
7.8
7.4
7.1 ^^^^
" &EPA.
6C-13
 NPDES Permit Writers Training Course
                              6C-6

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
             Projecting a Maximum Value for Cd
            Re-examine data for ABC,  Inc.
             - Number of samples (n)
             - CV
                        = 8
                        = 0.6 (default value if
                          n<10
             - Maximum Observed Value
               of Effluent Concentration (Cd)    =1.5 mg/l
             - Projected Maximum Value of Cd  =1.5 mg/l x multiplier
                                            = 1.5 mg/l x 3.3
                                            = 5.0 mg/l

            	vvEPA
                  Is There Reasonable Potential to
                 Exceed Water Quality Standards?
              Qs

              Qd

              Cs
              Cd

              Cr
Upstream river flow             1Q10 =

Discharge flow                    =

Upstream river concentration           =
Maximum observed discharge concentration =
Water Quality Standard (Acute Criterion)    =
QdCd + QsCs
    Qr
1.2cfs

0.31 cfs

0.8 mg/l
1.5 mg/l
1.0 mg/l
                                                       vvEPA
 NPDES Permit Writers Training Course
                                  6C-7

-------
Module 6C Developing Chemical-Specific Water Quality-Based Effluent Limits


          Is There Reasonable Potential to Exceed Water
                   Quality Standards? (Continued)	


           • Projected maximum Cd   = 1.5 mg/l x 3.3
                                         ~ 5.0 mg/l

           * Cr  = (0.31U5.0) + M .21(0.8)
                         1.2 + 0.31

                  = 1.7 mg/l

               1.7 mg/l > 1.0 mg/l (WQS - Acute criterion)
        What is the maximum allowable pollutant concentration
          in the ABC, Inc. effluent assuming complete mixing?
                                    JL	
                                  I  Illl : ABC> lnc-
           Qs = Upstream river flow

           Qd = Discharge flow
           Cs = Upstream river cone.
           Cr = Water Quality Criterion
                Acute
                Chronic
           Cd = CrfQd + Qs) - CsQs
                      Qd
1Q10
7Q10
1.2cfs
3.6 cfs
0.31 cfs
0.8 mg/l

1.0 mg/l (applied at 1Q10)
0.9 mg/l (applied at 7Q10)
                                Cd(acute)
                                Cd(chronic)
      1.8 mg/l
      2.1 mg/l
               FPA
 NPDES Permit Writers Training Course
                                 6C-8

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
              Steps in Developing Chemical-Specific
              Water Quality-Based Effluent Limits
              Acute and Chronic Wasteload Allocations (WLAs)
           Step 1: Calculate Long-Term Average (LTA) for Both WLAs
                       Step 2: Select Lowest LTA
                                 T
              Step 3: Calculate Maximum Daily Limit (MDL) and
              	Average Monthly Limit (AML)   	
               We All Want to Use the Same Fruit
                                       = WLA,
                                      = LTA
 NPDES Permit Writers Training Course
                                6C-9

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                  Stepl:  Calculate LTAs

               Wasteload allocation (WLA) is
               "never to be exceeded"
               Assume a log normal effluent
               distribution
               Characterize "never to be exceeded"
               by a probability (e.g., WLA is the
               99th percentile concentration on the
               log normal effluent distribution)
          Goal is to Reduce Effluent Concentrations
                      to Below the
             o
             0)
             3
             I
             JS
             0)
                          Desired
                                    J- Existing
                                   i'  .
                                   WLA
                         Concentration
 NPDES Permit Writers Training Course
                              6C-10

-------
        Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                    This Distribution Achieves the Goal
                      u
                      $
                     •-C
                     .2
                      0>
                                               WLA
                                  Concentration
                                                        v>EPA
                       We Can Characterize the Desired

                         Distribution by LTA and CV
                                  LTA           WLA

                                  Concentration
                                                        &EPA
         NPDES Permit Writers Training Course
                                     6C-11
.

-------
Module 6C   Developing Chemical-Specific Water Quality-Based Effluent Limits

cv


0.1
02
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
12
0
1.4
1.5
1.6
1.7
1.8
1.9
2.0
WLA multipliers
e [0.5^.10]

95th
percentile
0.853
0.736
0.644
0.571
0.514
0.468
0.432
0.403
0.379
0.360
0.344
0.330
0.319
0.310
0.302
0296
0290
0285
0281
0277

99th
percentile
0.797
0.643
0.527
0.440
0.373
0.321
0281
0249
0224
0.204
0.187
0.174
0.162
0.153
0.144
0.137
0.131
0.126
0.121
0.117
                                                          Acute
                                            LTA.,(C = WLA,,.. e10 5 "* •
                                            where:  a s
                                                   z - 1.J545 for 95th percentile
                                                     occurrence probability, and
                                                   z - 2.326 for 99th percentile
                                                     occurrence probability

CV

0.1
02
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
12
1.3
1.4
1.S
1.6
1.7
1.8
1.9
2.0
WLA multipliers
e[°-s%2-"4]
9Sttl
pwcentil*
0.922
0.853
0.791
0.736
0.687
0.644
0.606
0.571
0.541
0.514
0.490
0.468
0.449
0.432
0.417
0.403
0.390
0.379
0.369
0.360
99th
percentile
0.891
0.797
0.715
0.643
0.581
0.527
0.481
0.440
0.404
0.373
0.345
0.321
0.300
0281
0264
0249
0236
0224
0214
0204
                                                          Chronic
                                                        (4-day average)
                                            where: a/ = /n[CV2/4-H]
                                                  z - 1.645 for 95th percentile
                                                     occurrence probability, and

                                                  z = 2.326 for 99th percentile
                                                     occurrence probability
 NPDES Permit Writers Training Course
                                            6C-12

-------
Module 6C Developing Chemical-Specific Water Quality-Based Effluent Limits
                 Step 2:  Select Lowest LTA
           • Protects both WLAs (acute and chronic)
           • Sets one basis for facility performance
            Because There Are Two LTAs, We Need
                   to Use the More Stringent
             G)
             3
             0)
             i
             Q)

             J5
             o
                         LTAa LTAc

                          Concentration
WLAa WLAc
 NPDES Permit Writers Training Course
                              6C-13

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
            Step 3:  Calculate MDL and AML
             • Allows comparison to technology-
               based limits
             • Uses upper-bound estimates for
               both MDL and AML
             • Ties AML to planned frequency of
               monitoring
          We Can Characterize the Upper Bounds of
             the Effluent from the LTA and CV
                         LTA      AML  MDL
                         Concentration
 NPDES Permit Writers Training Course
                            6C-14

-------
Module 6C   Developing Chemical-Specific Water Quality-Based Effluent Limits
             Maximum Daily Limit (MDL)
             MDL=LTA.e|2°-°-SJ«
• 55
rt-2
1.1»
1.37
1.59
1.63
2.0>
137
2.«C
2.M
3Jt
3.S9
3.91
4.23
455
4.M
5.17
5.47
S.77
6.0C
S.J4
«.61
n-4
t.«
us
1.40
1.55
1.72
1.90
2.06
221
2.4*
2.68
1.90
3.11
3.34
3.5>
3.76
4.01
4J3
4.44
4.«a
4.90
nio
1.0»
1.16
1J4
1.33
\ja
1.52
163
1.71
1.84
1.9«
2.07
2.19
2.32
2.45
2.56
2.71
2.M
2.98
3.12
3JS
n-30
1.04
1.01
1.13
1.19
1J3
1J«
1.33
1.J9
1.44
1.50
1.56
1.65
1.U
1.74
1-»0
1J7
1.93
2.00
2.07
2.14
  NPDES Permit Writers Training Course
                                           6C-15

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
                               Example
                Recall that we calculated the following WLAs:

                       Cd(acute)     =   1.8 ring/I
                       Cd(chronic)   =   2.1 rng/l
                     Step 1: Calculate LTAs

cv


0.1
02
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
12
1.3
1.4
1.S
1.6
1.7
1.8
1.9
2.0
WLA multipliers
eic.s »*.*,]

9St*l
percentite
0.853
0.736
0.644
0.571
0.514
0.468
0.432
0.403
0.379
0.360
0.344
0.330
0.319
0.310
0.302
0296
0290
0285
0281
0277

99th
p«rc«ntll«
0.797
0.643
0.527
0.440
0.373
0.321
0281
0249
0224
0204
0.187
0.174
0.162
0.153
0.144
0.137
0.131
0.126
0.121
0.117
                                          Acute
                                   cv
                                   WLA(acute)
= 0.6
                                   LTA(acute) =
  1.8 mg/l
  99th percentile value

  1.8 mg/l x 0.321
  0.58 mg/l
                                                        v-xEPA
 NPDES Permit Writers Training Course
                                   6C-16

-------
Module 6C Developing Chemical-Specific Water Quality-Based Effluent Limits
                   Stepl:  Calculate LTAs


cv


0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.S
1.6
1.7
1.8
1.9
2.0
WLA multipliers
e ' °4 4

95th
p«rc*ntile
0.922
0.853
0.791
0.736
0.687
0.644
0.606
0.571
0.541
0.514
0.490
0.468
0.449
0.432
0.417
0.403
0.390
0.379
0.369
0.360

99lh
percenSle
0.891
0.797
0.715
0.643
0.581
0.527
0.481
0.440
0.404
0.373
0.345
0.321
0.300
0.281
0.264
0.249
0.236
0.224
0.214
0.204
                            CV
                            WLA(chronic)
                                       Chronic
e 0.6
                            LTA(chronic)  =
  2.1 mg/l
  99th percentile value
  2.1 mg/l x 0.527
  1.1 mg/l
                                                  &EPA
                 Step 2: Select Lowest LTA
                  LTA(acute) =  0.58 mg/l

                  LTA(chronic) =  1.1 mg/l

                  Select LTA(acute)  = 0.58 mg/l
                                                 &EPA
 NPDES Permit Writers Training Course
                              6C-17

-------
Module 6C  Developing Chemical-Specific Water Quality-Based Effluent Limits
               Step 3:  Calculate MDL and AML


cv

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
12
1.3
1.4
1.5
1.6
1.7
1.8
1.9
LTA multipliers
e (vt -0.5 02 J
95th
percmtH*
1.17
1.36
1.55
1.75
1.95
2.13
2.31
2.41
2.64
2.78
2.91
3.03
3.13
3.23
3.31
3.38
3.45
3.51
3.56
99th
ptrccntite
1.25
1.55
1.90
211
2.68
3.11
3.56
4.01
4.46
4.90
5.34
5.76
6.17
6.56
6.93
7.29
7.63
7.95
8.26


MDL



CV » 0.6











MDL = 99th percentile value

MDL = O.S8 mg/l x 3.11
= 1.8 mg/l







2.0 3.60 8.SS










SEPA
               Step 3:  Calculate MDL and AML
              	(Continued)	
cv
0.1
0.2
0.3
0.4
OJ
0.8
0.7
0.9
0.9
1.0
1.1
13
1.3
1,4
1.5
1.6
1.7
1.6
1.9
2.0
LTA multipliers
g n n
95th percentile
nl
1.17
1.M
1.55
1.75
1JM
M3
2.31
2.41
2.M
2.7*
2.»1
3.03
1.11
U3
1.11
3.36
3.45
3.51
3J»
3.90
l»2
1.12
US
1.1*
1.52
1.66
U»
1»4
2.07
2.29
2.11
2.45
US
2.87
2.77
2.W
2.*!
3.03
1.10
3.17
121
n-4
1.09
1.17
1.2*
1J9
1.45
1.55
1.*5
1.7S
1.95
1.95
2.04
2.13
2-23
2.31
2.40
2.46
2J«
2.64
2.71
2.7*
n-9
1.0*
1.12
1.19
1.25
1.31
1J»
1.45
1.52
1.58
1.9*
1.71
1.90
1.87
1.94
2.00
2.07
2.14
2.20
2.27
2.31
0=30
1.03
1.09
1.0*
1.12
1.19
1.19
1.22
U*
1J»
1J3
t.18
1.39
1j43
1.47
1.50
1.54
IS!
1.91
1.64
1.6*
99th percentile
n-1
US
•U6
1.90
2.27
2.**
3.11
3.56
4.01
4.46
4.K
5.J4
5.76
6.17
9.59
9.93
7J»
7.93
7.95
aj8
8.55
n-2
1.1*
1J7
1S»
1.*3
2.D*
2J7
2.89
2M
lit
JJS
1.91
4J3
4.55
4.M
5.17
5.47
5.77
*.M
8.34
8.61
n«4
1.12
U5
140
1.55
1.72
1.90
2.09
2J7
2.49
2.99
1M
1.11
1.14
1.58
1.79
4.01
123
4.49
4.**
4.90
n»10
1.06
1.19
1.24
1.33
1.42
142
1.92
1.73
1.94
1.98
2.07
2.1*
2.12
2.45
2.5*
2.71
2.94
2^*
3.12
3J!S
n*30
1.04
1.0*
1.13
1.1*
1.21
1.29
1.33
1.39
1.44
1.50
1.5*
1.92
1.9*
1.74
1.60
1.97
1.91
2.00
2.07
2.14
                                      Number of
                                      Samples

                                      CV

                                      AML

                                      AML
                                                AML
= 8 (assume twice-
  weekly sampling)
= 0.6

= 95th percentile value

= 0.58 mg/l x 1.38
  = 0.80 mg/l
 NPDES Permit Writers Training Course
                                  6C-18

-------
                                 MODULE #6C-1

                             PRACTICAL EXERCISE

                     Determining the Need for Chemical-Specific,
                      Water Quality-Based Effluent Limitations
DIRECTIONS:
      You are a permit writer and have received a permit renewal  application from a
      manufacturer. The previous permit was issued using effluent limits derived from
      technology-based effluent limitation guidelines.  Since that time, the State has revised
      its water quality standards to ensure aquatic life protection.  Therefore, you must
      determine whether water quality-based limits are needed.
GIVEN:
Cr=
                            +
                         (Qd + QJ
where:
Cr = the receiving water concentration,
Cd = the effluent concentration,
Qd = the effluent flow,
Cs = the receiving water background concentration, and
Qs = the appropriate receiving water flow.
Water Quality Criteria:

Criteria for Aquatic Life Protection - Zinc

      Acute  = 120 ug/1   [Achieved at the 1-day, 10 year return frequency flow (1QIO)]
      Chronic= 110 ug/1   [Achieved at the 7-day, 10 year return frequency flow (7Q10)]

Effluent Data (from DMR):

      Qd = 7.06 cfs

Observed Concentrations:
      C^O.lTmg/l
      Cd(2)=0.21mg/l
            Cd(3) = 0.14mg/l
CV = 0.6 (default value for <10 observations)
                                      6C-19

-------
Receiving Water Data:
Illinois River
lQ10flow= 23.6 cfs
7Q10flow = 70.9 cfs

Receiving water background concentration (Cs) = 0.07 mg/1
Reasonable Potential Multiplier Table (Table 3-1 from Technical Support Document):
         Table 3-1. Reasonable Potential Multiplying Factors: 99% Confidence Level and 99% Probability Basis
Number of
Samples
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Coefficient of Variation
0.1 0.2 0.3 0.4 0.5
1.6 2.5 3.9 6.0 9.0
1.4 2.0 2.9 4.0 5.5
1.4 1.9 2.5 3.3 4.4
1.3 1.7 2.3 2.9 3.8
1.3 1.7 2.1 2.7 3.4
1.3 1.6 2.0 2.5 3.1
1.3 1.6 2.0 2.4 2.9
1.2 1.5 1.9 2.3 2.8
1.2 1.5 1.8 2.2 2.7
1.2 1.5 1.8 2.2 2.6
1.2 1.5 1.8 2.1 2.5
1.2 1.4 1.7 2.0 2.4
1.2 1.4 1.7 2.0 2.3
1.2 1.4 1.7 ZO 2.3
1.2 1.4 1.6 1.9 2.2
1.2 1.4 1.6 1.9 2.2
1.2 1.4 1.6 1.9 2.1
1.2 1.4 1.6 1.8 2.1
1.2 1.4 1.6 1.8 2.1
1.2 1.3 1.6 1.8 2.0
0.6 0.7 0.8 09 10

13.2 18.9 26.5 36.2 48.3
7.4 9.8 12.7 16.1 20.2
S.6 7.2 8.9 11.0 13.4
4.7 5.9 7.2 8.7 10.3
4.2 5.1 6.2 7.3 8.6
3.8 4.6 5.5 6.4 7.5
3.6 4.2 5.0 5.8 6.7
3.3 3.9 4.6 5.3 6.1
3.2 3.7 4.3 5.0 5.7
3.0 3.5 4.1 4.7 5.3
2.9 3.4 3.9 4.4 5.0
2.8 3.2 3.7 4.2 4.7
2.7 3.1 3.6 4.0 4.5
2.6 3.0 3.4 3.9 4.3
2.6 2.9 3.3 3.7 4.1
2.5 2.9 3.2 3.6 4.0
2.5 2.8 3.1 3.5 3.8
2.4 2-7 3.0 3.4 3.7
2.4 2.7 3.0 3.3 3.6
2.3 2.6 2.9 3.2 3.5
11 12 1.3 14 15

63.3 81 4 102.8 128.0 157.1
24.9 303 36.3 43.0 50.4
16.0 19.0 22.2 25.7 29.4
12.2 14.2 16.3 18.6 21.0
10.0 I'.S 13.1 14.8 16.6
8.6 <>.8 11.1 12.4 13.8
7.7 J.7 9.7 10.8 12.0
6.9 7.8 8.7 9.6 10.6
6.4 7.1 7.9 8.7 9.6
5.9 6.6 7.3 8.0 8.8
5.6 6.2 6.8 7.4 8.1
5.2 5.8 6.4 7.0 7.5
5.0 5.5 6.0 6.5 7.1
4.8 5.2 5.7 6.2 6.7
4.6 5.0 5.4 5.9 6.4
4.4 4.8 5.2 5.6 6.1
4.2 4.6 5.0 5.4 5.8
4.1 4.4 4.8 5.2 5.6
4.0 4.3 4.6 5.0 5.3
3.8 4.2 4.5 4.8 5.2
1.6 1.7 18 19 20

90.3 227.8 269.9 316.7 368.3
58.4 67.2 76.6 86.7 97.5
33.5 37.7 42.3 47.0 52.0
23.6 26.3 29.1 32.1 35.1
18.4 20.4 22.4 24.5 26.6
15.3 16.8 18.3 19.9 21.5
13.1 14.4 15.6 16.9 18.2
11.6 12.6 13.6 14.7 15.8
10.4 11.3 12.2 13.1 14.0
9.5 10.3 11.0 11.8 12.6
8.8 9.4 10.1 10.8 11.5
8.1 8.8 9.4 10.0 10.6
7.6 8.2 8.7 9.3 9.9
7.2 7.7 8.2 8.7 9.2
6.8 7.3 7.7 8.2 8.7
6.5 6.9 7.3 7.8 8.2
6.2 6.6 7.0 . 7.4 7.8
5.9 6.3 6.7 7.0 7.4
5.7 6.0 6.4 6.7 7.1
5.5 5.8 6.1 6.5 6.8
                                        6C-20

-------
(1)    Calculate a maximum projected value for the effluent concentration based on the observed
       values and the TSD "Reasonable Potential Multiplier Table" provided above.
       Maximum projected effluent concentration =
(2)    Calculate the projected receiving water concentrations (Cr) for zinc, using the mass balance
       equation and data supplied above, for comparison with both acute and chronic criteria.
       (a)  Zinc (acute)
(b)  Zinc (chronic)
(3)    Compare the receiving water concentrations calculated in question (2) with the State Water
       Quality criteria for aquatic life protection. Which is larger? What does this mean? Do
       you need to set a water quality-based limit for zinc?	
(4) .   What effect would a stream flow (Qs) of 0 cfs have on the receiving water concentration?
       What about a stream flow of 1,000 cfs?  	
                                           6C-21

-------
6C-22

-------
                                  MODULE #6C-2

                             PRACTICAL EXERCISE

                            Calculating Chemical-Specific
                         Water Quality-Based Effluent Limits
DIRECTIONS:
      You are a permit writer and have received a permit renewal application from a
      manufacturer. The previous permit was issued using effluent limits derived from
      technology-based effluent limitation guidelines. Since that time, the State has revised
      its water quality standards to ensure aquatic life protection. In the previous exercise,
      you determined that this facility had a "reasonable potential" to exceed State water
      quality  criteria for zinc. Using the data provided below, calculate the wasteload
      allocation for zinc.

GIVEN:     C =     CQ  + CO - (C¥CO1
where:       Cd = effluent discharge concentration = wasteload allocation (WLA)
             Cr = receiving water concentration,
             Cs = receiving water background concentration, and
             Qd = effluent flow,
             Qs = appropriate receiving water flow.
Water Quality Criteria:

Criteria for Aquatic Life Protection - Zinc

      Acute = 120 ug/1    [Achieved at the 1 -day, 10 year return frequency flow (1Q10)]
      Chronic= 110 ug/1    [Achieved at the 7-day, 10 year return frequency flow (7Q10)]

Effluent Data (from DMR):

      Qd - 7.06 cfs

Receiving Water Data:

Illinois River       IQlOflow- 23.6 cfs
                   7Q10flow= 70.9 cfs

                   Receiving water background concentration (Cs) = 0.07 mg/1
                                      6C-23

-------
Tables 5-1 and 5-2 from Technical Suvvort Document (TSD):
                    Table 5-1. Bade Calculations of Long-T«>nri Average
cv
0.1
0.2
0.3
0.4
O.S
0.6
0.7
0.8
0.9
1.0
1.1
12
1.3
1.4
15
1.6
1.7
1.8
1.9
2.0
WIA Multiplier*
pj o2-zo]
95*
p^ 	 .ilM —
rOfOOTVwv
0.853
0.736
0.644
0.571
0514
0.468
0.432
0.403
0-379
0.360
0-344
0.330
0.319
0.310
0.302
0296
0.290
0285
0281
0277
BStfi
Pwwrtirt
0.797
0.643
0527
0.440
0473
0.321
0281
0249
0224
0204
0.167
0.174
0,162
0.1S3
0.144
0.137
0.131
0.126
0.121
0.117
LTA^WLA
wh«* nfjfc nmhaihititif And


CV
0.1
• 02
0.3
0.4
O.S
0.6
0.7
0.8
0.9
t-0
1.1
12
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
WLA Multipliers
nxso4z-«a4|
Q
95Sn
BAOTMMMA
J*Ww>nWI
0.922
0.853
0.791
0.736
0.687
0.644
0.606
0571
0541
0.514
0.490
0.468
0.449
0.432
0.417
0.403
0.390
0.379
0.369
0.360
99th
P*V«ntM
0.891
0.797
0.715
0.643
0.581
0527
0.481
0.440
0.404
0.373
0345
0.321
0.300
0281
0284 !
0249
0236
0224
0214
0204
                                       6C-24

-------
Table 5-2. Calculation of Permit Limits

cv

o.t
02
0.3
0.4
05
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
LTA multipliers
[zo-0.502]
6
95th
Percentile
1.17
1.36
1.55
1.75
1.95
2.13
2.31
2.48
2.64
2.78
2.91
3.03
3.13
3.23
3.31
3.38
345
3.51
3.56
3.60
99th
Percentile
1.25
155
1.90
2.27
2.88
3,11
356
4,01
4.46
4.90
5.34
5.76
6.17
6.56
6.93
7.89
7.63
7.95
8.26
8.55


Maximum Dally Limit

rzo-osc2]
MDL = LTA • e

where o2 = frr [ CV2 + 1 1.
2 - 1 .645 lor 95tn percentiiB occurrence probability, and
z = 2.326 for 99th percentile occurrence probability














Average Monthly Limit





,
AML = LTA • e * "" " n '

2 *
tmtn on = In [ c v / n + 1 ],
z = 1 .645 for 95tr» percentile.
z * 2.326 tor 99th pareentile, and
n = number of samples/month









CV


0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
LTA Multipliers
el«,,-owi
95th
Percentile

n=1 n=2 n=4 n=10 n=30
1.17 1.12 1.08 1.06 1.03
1.36 1.25 1.17 1.12 1.06
1.55 138 126 1.16 .09
1.7S 1.S2 1.36 1.25 .12
1.95 1.66 1.4S 1,31 .16
2.13 1.80 .55 1.38 19
2.31 1.94 .65 1.45 .22
2.48 2.07 75 1.52 .26
2.64 2.20 .85 1.59 .29
2.78 2.33 95 1.66 .33
2.91 2.45 2.04 1.73 36
3.03 2.56 2.13 1.80 .39
3.13 2.67 2.23 1.87 43
3.23 2.77 2.31 1.94 .47
3.31 2.86 2.40 2.00 .SO
3.36 2.9S 2.48 2.07 t.54
3.45 3.03 2.56 2.14 157
3.51 3.10 2.64 2.20 1.61
3.56 3.17 271 2.27 1.64
3.60 3.23 2.78 2.33 1.68
99th
Percentile

n=t n=2 n=4 n=10 n=30
1.25 1-18 1.12 .08 1.04
1.55 1.37 1.25 16 109
1.90 1.59 T.4D .24 1.13
2.27 1.83 1-55 33 1.18
2.BB 2.09 1.72 .42 1.23
3.11 2.37 1.90 .52 1.28
3.56 2.66 2,08 .62 133
4.01 2.96 2.27 .73 1.39
4.46 3.2B 2.48 .84 144
4.90 3.59 2.68 .96 1.5O
5.34 3.91 2.90 2.07 1.56
5.76 4.23 311 219 1.62
6.17 4.55 3.34 2.32 1.68
6.56 4.66 3.56 245 174
6.93 5.17 3,78 2.58 1.80
7.29 5.47 4.01 2.71 1,87
763 5.77 4.23 2.B4 193
795 6.06 4.46 2.98 2.00
8.26 6.34 4.68 3.12 2.07
6.55 G.6t 4.90 3.26 2.14
            6C-25

-------
(1)   Calculate the wasteload allocations (WLA) for zinc using the equation and data supplied
      above.
(2)    Using the statistical methodologies recommended in the EPA Technical Support Document
      for Water Quality-based Controls (March 1991) calculate the long-term average (LTA),
      Maximum Daily Limit (MDL), and the Average Monthly Limit (AML)?

      [NOTE: Assume a CV=0.6; monitoring requirement of  4 samples per month; LTA
      percentile = 99%; MDL percentile = 99%; and AML percentile = 95%]
                                       6C-26

-------
(3)     Compare the chemical specific water quality-based  limits calculated above  with the
       technology-based effluent limitations given below for Outfall 001.  In which case(s) is the
       water quality-based limit(s) less stringent?

                           Technology-Based Effluent Limitations

       Pollutant     Maximum Daily Limit (MDD     Average Monthly Limit (AMD

       Zinc                 0.15mg/l                          0.10mg/l
(4)     Discussion Question:  How could a permit writer account for technology-based limitations
       prior to calculating water quality-based effluent limits for a specific chemical?  	
                                         6C-27

-------
6C-28

-------
                                 MODULE # 6D

                          Whole Effluent Toxicity (WET)
OVERALL OBJECTIVES:

   «•  Discuss the applicability and uses of whole effluent toxicity (WET)

   «•  Describe WET test endpoints

      •  Acute
      •  Chronic

   +  Explain the use of toxicity units

   *  Define acute-to-chronic ratio

   *  Describe WET test methods

   *  Describe the purpose of toxicity reduction evaluations


LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 45 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:

      CWA Section 301(b)(l)(C)   Effluent Limitations Compliance Dates

      40 CFR §122.44(d)          Water quality standards and State requirements

-------

-------
Module 6D
Whole Effluent Toxicity
                Whole Effluent Toxicity
                                                v>EPA
                   Learning Objectives
              Foster better understanding of scientific
              underpinnings of WET
               - Describe uses and limitations
              Discuss WET implementation
              requirements
              Describe WET test methods
              Explain the purpose of toxicity reduction
              evaluations
NPDES Permit Writers Training Course
                             6D-1

-------
Module 6D
Whole Effluent Toxicity
              What is Whole Effluent Toxicity
              	(WET) Testing?	
             Part of water quality-based toxics
             control approach

             Measures the aggregate toxic effect of
             effluent or ambient water
             - measures the response of exposed
                aquatic organisms
                        Why WET?
           • Allows for the protection of the
             narrative standard "no toxics in toxic
             amounts"
              - Implementation Policy
           • Integrated Approach to Water Quality-
             Based Toxics Control!
              - Chemical specific approach
              - Biological criteria approach
              - Whole effluent toxicity approach
NPDES Permit Writers Training Course
                             6D-2

-------
Module 6D                                   Whole Effluent Toxicity
                       Acute Toxicity
             Acute Tests
              - Test duration:  96 hours or less
              - Endpoint: Mortality (expressed as LCso)
              - Example:  Pimephales promelas (fathead
                minnow) 96 hour test
                      Chronic Toxicity
              Short-term Chronic Tests
               - Test duration:  1.5 hours (sea urchins)
                 to 9 days (sheepshead minnows)
               - Endpoint: Growth, reproduction, etc.,
                 (expressed as NOEC, LOEC, or IC25)
               - Example:  Ceriodaphnia dubia (water
                 flea) 7-day reproduction test
NPDES Permit Writers Training Course

                              6D-3

-------
Module 6D
                                    Whole Effluent Toxicity
               Acute WET Statistical Endpoints:
                            Definitions
               LC50
               -  Concentration of effluent that is lethal to
                  50 percent of the exposed organisms
                  .  uses a dilution series

               pass/fail
               -  instream waste concentration (IWC) or
                  ambient toxicity  test measured against a
                  control
                Example of Acute Test Data and
                        Statistical Analysis
100%     50%
                          25%    12.5%    6.25%     0%
                 -    _
           100%    80%     40%     20%
                   100
                 15
               If
                   10
                 o
                              0%
                          LOso = 30%
                          20     40     60     BO
                               Percent Mortality
     % Effluent
    Concentration
0%   % Mortality
                                                  100
NPDES Permit Writers Training Course
                                 6D-4

-------
Module 6D
Whole Effluent Toxicity
                  Example of Pass/Fail Acute
                    Test at IWC or Ambient
             • Instream Waste Concentration (IWC)
               equals 75%

             • Statistical evaluation using student-t test
               compares mortality rates of ambient or
               IWC sample against the control
                - Is there a "significant statistical difference"?
                 IWC = 75%
                                      Lab Control
                                                   &EPA
              Chronic WET Statistical Endpoints
          	(Hypothesis Testing)	

           • LOEC
              - Lowest Observed Effect Concentration
                (LOEC) - the lowest concentration of an
                effluent or a toxicant that results in
                observable adverse effects in the aquatic
                test organisms
           • NOEC
              - No Observed Effect Concentration (NOEC) -
                the highest concentration of an effluent
                or a toxicant at which no adverse effects are
                observed on the aquatic test organisms A
NPDES Permit Writers Training Course
                               6D-5

-------
Module 6D
                             Whole Effluent Toxicity
               Example of Chronic Test Data
           100%
50%
25%
12.5%
6.2*%
0%
                 H  n
                   13
        33
        33
                33
 % Effluent
Concentration


# of young
(Total = 33)
D>
C
3
O
"5
_g
E
1
•o
*
I
'S*




30-
25-
20-

15-

10 ~
s -

» . •— - «wcw




^-LOEC




10 100
Percent Effluent (log scale)
              Chronic WET Statistical Endpoints
                         (Point Estimates)


            Inhibition Cone. (ICp) / Effect Cone. (ECp)

            • a point estimate of the toxicant of effluent
              concentration that would cause:
               —  (ICp) a given percent reduction in a nonlethal
                  biological measurement of the test organisms
                  (e.g., reproduction, growth)
               -  (ECp) an observable adverse effect on a given
                  percentage of the test organisms (e.g., death,
                  immobilization)
NPDES Permit Writers Training Course
                                 6D-6

-------
Module 6D
                            Whole Effluent Toxicity
          100%
               Example of Determining an IC25
                   from Chronic Test Data
 50%
u
                 13
25%    12.5%    6.25%
        33
       33
              33
33
O)
o
"5
»
1
a
£
i


35-
30 -
25-
20-
15-
10-
5 -


* • •






10 100
Percent Effluent (log scale)
 % Effluent
Concentration

# of young
(Total = 33)
                                                 x-xEPA
               Considerations When Selecting
              	Toxicitv Test Methods
               Approved acute and chronic
               methods found in 40 CFR Part 136
               Must determine:
               - Acute or chronic toxicity (based on
                  calculated limits or available dilution)
               - Fresh water or marine discharge
               - Most appropriate species (e.g., three
                  species quarterly for 1 year)
                                                 x-xEPA
NPDES Permit Writers Training Course
                              6D-7


-------
Module 6D
                          Whole Effluent Toxicity
           Options for Expressing WET Values

             • Option A
                 - Use statistical endpoint (e.g., LCso,
                   NOEC, LOEC, or ICas) directly
                   Example:  LCso = 30% effluent
             • Option B
                 - Use toxic units
     TUa =

     TUc =
                            100
                            LCso
                            NOEC
                 Examples of Toxic Units
                  Acute (TUa)
                   - Assuming LCso = 28%

                       TU« =
                 -  100 -
                   28
• Chronic (TUc)
   - Assuming NOEC * 50%
       TUr- 100  -  100
            NOEC     50

   - Assuming ICzs = 30%
       TUc=-4P°- =  -42P- =3.3
                                          2.0
                             1C
                               25
                     30
NPDES Permit Writers Training Course
                              6D-8

-------
Module 6D
     Whole Effluent Toxicity
             Whole Effluent Toxicity Criteria
           • Narrative - "no toxics in toxic amounts"


           • Numeric - (TSD recommendations)

              - Acute = 0.3TUa(e.g.,-^°-)
                                     LC50
              - Chronic = 1.0TUc(e.g.,
100
              Whole Effluent Toxicity Criteria

                           (Continued)


          Applying toxicity criteria with allowable dilution:
                                           1.0 TUC
                     OutfaH
                                                  SEPA
NPDES Permrt Writers Training Course
                               6D-9

-------
Module 6D
Whole Effluent Toxicity
              Steps in Developing WET Permit
                           Limitations
                     Acute and Chronic Wasteioad Allocations
                        Step 2: Calculate LTA for Both
                         Step 3: Select Lowest LTA
                   Step 4: Calculate Maximum and Average Limits
   J
                   Stepl: Convert Acute WLA into Chronic WLA   I
                              (WET only)              |
             Definition of Acute-Chronic Ratio

              • Acute-chronic ratio (ACR) * the ratio
                 of the acute toxicity of an effluent or
                 a toxicant to its chronic toxicity
              • Calculated as the average of the
                 ratios between at least  10 pairs of
                 acute and chronic toxicity test
                 results for the same species
              • Default ACR = 10 in the absence of
                 data to develop an ACR
NPDES Permit Writers Training Course
                                6D-10

-------
Module 6D
         Whole Effluent Toxicity
                Example ACR Calculations
           Using test results expressed as percent effluent:

                    ACR _  UC«>  , _65% s 2 6
                    AOK"  NOEC   25%  *'D


           Using test results expressed as toxic units:

                    ACR =
                           TUa
 4.0 _
Ts =
                       Why an ACR?
            • Acute and chronic toxicity test results
              are not directly comparable
            • ACR is a factor for estimating chronic
              toxicity on the basis of acute toxicity
              data, or for estimating acute toxicity on
              the basis of chronic toxicity data
              Allows expression of toxicity results or
              requirements in the same units
                                                 &EFA
NPDES Permit Writers Training Course
                              6D-11

-------
Module 6D
             Whole Effluent Toxicity
                         Example Step 1
              WLAa = 1.5TUa
WLAc==16TUc
              Observed ACR =  8.0
              WLAa c  = Acute WLA expressed in TUc
              WLAac  = WLAa x ACR
                                            =  12 TUc
               Steps in Developing WET Permit
                           Limitations
                     Acute and Chronic Wastaioad Allocations
                    Stepl: Convert Acute WLA into Chronic WLA
                       	(WET only)	
                         Step 2: Calculate LTA for Both
                                 I
                          Step 3: Select Lowest LTA
                   Step 4: Calculate Maximum and Average Limits
NPDES Permit Writers Training Course
                                 6D-12

-------
Module 6D
Whole Effluent Toxicity
             Toxicity Reduction Evaluations
           • What is a TRE?
                -Procedures for investigating the
                causes and identifying corrective
                actions for effluent toxicity problems

           4- Why are TREs necessary?
                -Achieve compliance with limits or
                requirements for effluent toxicity
                contained in NPDES permits
                                                &EPA
         Toxicity Reduction Evaluations (Continued)


           + How are TREs performed?

           • Site-specific study designed to:
              - Identify the causative agents of effluent
                toxicity
              - Isolate the sources of the toxicity
              - Evaluate the effectiveness of toxicity
                control options
              - Confirm the reduction in effluent toxicity
NPDES Permit Writers Training Course
                             6D-13

-------
Module 6D
Whole Effluent Toxicity
            Mechanisms for Requiring TREs
           • Special conditions in NPDES permit
           • Section 308 letter
           • Section 309 Administrative Order or
             a Consent Decree
                  Permits Must Specify
                • Test species and method
                • Testing frequency
                • Statistical endpoints
                • Steps to address toxicity
NPDES Permit Writers Training Course
                           6D-',4

-------
Module 6D
Whole Effluent Toxicity
                           WET Example
                   Developing WET Effluent Limits
                                                          vvEPA
         What is the Maximum Allowable Whole Effluent Toxicity for
             the ABC, Inc. Effluent Assuming Complete Mixing?
          Qs   = Upstream river flow
          1Q10 = 1.2 cfs
          7Q10 = 3.6 cfs
          Qd   = Discharge flow = 0.31 cfs
          Cs   = Upstream river concentration = 0 TUc
          Cr   = Water quality criteria
                Acute = 0.3 TUa applied at 1Q10 low flow
                Chronic = 1.0 TUc applied at 7Q10 low flow
NPDES Permit Writers Training Course
                                   6D-15

-------
Module 6D
                    Whole Effluent Toxicity
                        Acute WLA
             Cd
- Cr(Qd + QS) - CsQs
          Qd
             Cd Acute =  0.3 (0.31+1.2)-(0)(1.2)
                                 0.31
             Cd Acute = WLAa = 1.5TUa
                       Chronic WLA
             Cd
  =  Cr(Qd + Qs) - CsQs
            Qd
             Cd chronic  =  1.0(0-31+3-6)-(0)(3.6)
                                   0.31
             Cd chronic  = WLAC ~  13TUc
                                                &EPA
NPDES Permit Writers Training Course
                             6D-'6

-------
Module 6D
                      Whole Effluent Toxicity
             Step 1: Convert Acute WLA into
                     Chronic Toxic Units
            Observed ACR = 10
            WLAa c = Acute WLA expressed in TUc
            WLAa>c = WLAa x ACR
= 1.5 TUa
                                   TUc
                                       = 15 TUc
                 Step 2: Calculate LTAs

cv


0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.S
1.6
1.7
1.8
1.9
2.0
WLA multipliers
e[O.So=-za]

9Sth
pcrcentile
0.8S3
0.736
0.644
0.571
0.514
0.468
0.432
0.403
0.379
0.360
0.344
0.330
0.319
0.310
0.302
0.296
0.290
0.285
0.281
0.277

99th
pcrcmtile
0.797
0.643
0.527
0.440
0.373
0.321
0.281
0.249
0.224
0.204
0.187
0.174
0.162
0.153
0.144
0.137
0.131
0.126
0.121
0.117
                                   Acute LTA
                               CV      = 0.6
                               WLAa.c   = 15 TUc
                                      = 99th percentiie value

                          LTAa,c = 15 TUc x 0.321 = 4.8 TUc
                                               &EPA
NPDES Permit Writers Training Course
                             6D-17

-------
Module 6D
Whole Effluent Toxicity
                  Step 2: Calculate LTAs


cv

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
WLA multipliers
gtO.So.'-zo,]
95fh
percentite
0.922
0.853
0,7*1
0.736
0.687
0.644
0.606
0.571
0.541
0.514
0.490
0.468
0.449
0.432
0.417
0.403
0.390
0.379
0.369
0.360
99th
narrailttla
pflTCBtllllV
0.891
0.797
0.715
0.643
0.581
0.527
0.481
0.440
0.404
0.373
0.345
0.321
0.300
0.281
0.264
0.249
0.236
0.224
0.214
0.204
                                    Chronic LTA
                                CV   = 0.6
                                WLAc = 13TUc
                                     - 99th percentile value
                            LTAc = 13TUc x 0.527 = 6.9 TUc
                                                    EPA
                Step 3: Select Lowest LTA
                    LTAa.c   = 4.8 TUc
                    LTAc     = 6.9 TUc

                    Select LTAa,c  = 4.8 TUc
NPDES Permit Writers Training Course
                              6D-18

-------
Module 6D
Whole Effluent Toxicity
             Step 4: Calculate MDL and AML


cv

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
LTA multipliers
e[za-0.5
14«
1.73
140
147
1.94
240
2.07
2.14
2JO
2^7
243
1.03
1.06
1.09
t.12
1.16
1.19
142
1.2*
1J9
143
14(
149
143
147
140
144
147
141
144
1.M
99th percentile
0-1
1JS
14t
1.90
127
2.6*
3.11
544
4.01
444
440
S44
176
t-17
tJU
(.93
7.29
7.63
7.9t
tlf
(45
n-2
1.1(
tJ7
149
143
2.09
147
2.C4
2.9C
3.21
149
1.91
4J3
445
44«
5.17
547
5.77
606
6J4
<41
IW4
1.12
1J!
140
145
1.72
1.90
2.04
2J7
24S
2.U
240
3.11
344
34(
3.71
4.01
4^3
4.46
4.H
4.90
A»10
1.W
1.16
t.24
143
1.42
14!
142
1.73
144
1.9C
2.07
US
2J2
24S
241
2.71
ZW
24(
3.12
3M
nOC
1.04
1.0(
1.13
1.11
1J3
1.21
1.33
149
144
140
146
1.62
14*
1.74
140
147
1.93
2.00
2J07
2.14
                                               AML

                                    Number of samples = 4

                                    CV           = 0.6
                                    AML
   95th percentile
   value
                                       AML = 4.8 TUC x 1.55 = 7.4 TUc
NPDES Permit Writers Training Course
                                 6D-19

-------
6D-20

-------
                                 MODULE # BE

                Variances to Water Quality-Based Effluent Limits
OVERALL OBJECTIVES:

   *  Define the different types of water quality standard variances

      •  Site-specific criteria modification
      •  Designated use
      •  Water quality standard variance

   *  Describe how the variances affect water quality-based effluent limits

   +  Describe the role of NPDES permit writer in implementing the variances


LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 30 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:

      CWA Section 303(c)    Adopting and Modifying Water Quality Standards

      40 CFR Part 131        Water Quality Standards

-------

-------
Module 6E
Variances to Water Quality-Based Effluent Limits
            Variances to Water Quality-
                Based Effluent Limits
                                            vvEPA
                  Learning Objectives
             Describe the types of variances from
             water quality standards

             Discuss how variances affect water
             quality-based effluent limits

             Explain the role of the permit writer
                                            &EPA
NPDES Permit Writers Training Course
                           6E-1

-------
Module 6E
Variances to Water Quality-Based Effluent Limits
            Types of Water Quality Variances


             • Site-specific modification of water
               quality criteria
                -  Permanent change in criteria
                -  Designated uses maintained
             • Designated use reclassification
                -  Permanent change in water quality
                   standard
                -  Use and criteria change
              Types of Water Quality Variances
               	(Continued)	
            •  Water quality standard variance
               - Short-term and temporary change to
                  standard
               - Basic water quality standards remain
                  in place
               - Pollutant and discharger specific
NPDES Permit Writers Training Course
                              6E-2

-------
Module 6E
Variances to Water Quality-Based Effluent Limits
           Affect of Variances on Permit Limits
               Changes the fundamental basis of
               water quality-based effluent limits
                - May impact reasonable potential
                  determination
                - May result in more or less stringent
                  limitations

               Role of permit writer
                - Ensure that variance is reflected in
                  permit
                                                &EPA
NPDES Permit Writers Training Course
                              6E-3

-------

-------
               MODULE 6 - SUGGESTED REFERENCE MATERIALS
Final Guidance for Implementation of Requirements Under Section 304(1) of the Clean Water
Act as Amended. EPA, Office of Water Regulations and Standards and Office of Water
Enforcement and Permits, March 1988.

Technical Support Document for Water Quality-Based Toxics Control f£P A/505/2-90-001).
EPA, Office of Water Enforcement and Permits, March 1991.

Introduction to Water Quality Standards (EPA 440/5-88-0891. EPA. Office of Water Regulations
and Standards, September 1988.

Quality Criteria for Water. 1986 CEP A/440/5-86-00 1). EPA, Office of Water Regulations and
Standards, May 1986.

Water Quality Standards Handbook: Second Edition fEPA -823-B-94-005a). EPA, Office of
Water, August, 1994.

Guidance for Water Quality-based Decisions: The TMDL Process (EPA 440/4-91-OQn. EPA,
Office of Water, April 1991.

Methods for Measuring Acute Toxicity of Effluents to Freshwater and Marine Organisms. Fourth
Edition (EPA/6QO/4-90/027F). EPA, Environmental Monitoring and Support Laboratory, 1991.

Short-term Methods for Estimating the Chronic Toxicity of Effluents and Receiving Waters to
Freshwater Organisms. Third Edition CEP A/600/4-91/002). EPA, Environmental Monitoring and
Support Laboratory, 1991.

Short-term Methods for Estimating the Chronic Toxicity of Effluents jjid Receiving Waters to
Marine and Estuarine Organisms. Second Edition CEPA/60Q/4-91/003). EPA, Environmental
Monitoring and Support Laboratory, 1991.

Short-term Methods forJEstimating the Chronic Toxicity of Effluents and Receiving Waters to
West Coast Marine and Estuarine Organisms rEPA/600/R-95/1361 EPA, Environmental
Monitoring and Support Laboratory, 1995.
                                        6E-5

-------

-------
                                   MODULE #7

                       Monitoring and Reporting Conditions
OVERALL  OBJECTIVES:

   *  Explain the regulatory requirements and purpose of establishing monitoring
       requirements in NPDES permits

   *  Discuss considerations for establishing monitoring conditions in permits

   *  Identify different methods for sample collection

   *  Discuss conditions under which certain sampling techniques are appropriate

   *  Describe the elements of monitoring conditions and the applicability to municipal and
       non-municipal dischargers

   «•  Describe whole effluent toxicity monitoring requirements and considerations

   *  Explain analytical requirements for sample analysis

   *  Discuss reporting and record-keeping requirements for NPDES permits

   *  Define discharge monitoring reports (DMRs)

   *  Provide questions for reviewing monitoring conditions in a permit

   *  Provide examples for specifying sampling locations and setting monitoring
       requirements in a permit


LOGISTICS:

Presentation Format:  Lecture
Approximate Presentation Time: 60 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:

       CWA Section 304(h)     Guidelines Establishing Test Procedures for Analysis of
                            Pollutants
       CWA Section 405(d) (4)  Monitoring on a Case-by-Case Basis
       CWA Section 503       Sludge

       40 CFR §122.41(j)(l)     Representative monitoring

-------
40 CFR §122.410)(2)     Records
40 CFR §122.41(1)(4)     Discharge monitoring reports
40 CFR §122.42(a)       Pollutants subject to notification requirements
40 CFR §122.44(i)       Reporting at least once per year
40 CFR §122.45(e)       Frequency and rate of discharge for noncontinuous discharge
40 CFR §122.45(f)       Other measurements incl uding internal waste streams
40 CFR §122.48          monitoring, recording, reicordkeeping

-------
Module 7                     Monitoring and Reporting Conditions
             Monitoring and Reporting
                      Conditions
                                           SEPA
                 Learning Objectives
             Describe purpose of monitoring
             conditions
             Discuss the considerations for
             establishing monitoring conditions
             Explain analytical method
             requirements

             Describe reporting requirements

                                           &EPA
NPDES Permit Writers Training Course

                           7-1

-------
Module 7
Monitoring and Reporting Conditions
                  Purpose of Monitoring
             • Determine compliance with permit
               conditions
             • Establish a basis for enforcement
               actions
             + Other
                - Assess treatment efficiency
                - Characterize effluents
                - Characterize receiving water
                   Types of Monitoring
            • Self monitoring
               - Permittee performs sampling and
                 analysis
            • Compliance monitoring
               - Permitting authority monitors effluent
                 during compliance inspection
NPDES Permit Writers Training Course
                             7-2

-------
Module 7
Monitoring and Reporting Conditions
             Example POTW: Flow Diagram
                Raw
              Wastewater
                Final
                Effluent
                                               Ash to Sludge
                                                 Lagoon
           Example:  Industrial Flow Diagram
                 Sludge to Landfill
                                              Final Effluent
                vvEPA
NPDES Permit Writers Training Course
                              7-3

-------
Module 7
Monitoring and Reporting Conditions
             Self Monitoring Considerations
                     •  Location
                     +  Frequency
                     •  Type of sample
                     •  Cost
                                              xvEPA
          Considerations for Monitoring Location
            • Is it on the facility's property?
            • Is it accessible?
            • Will the results be representative of
              the targeted wastestream?
            • Are internal monitoring points
              needed?
NPDES Permit Writers Training Course
                            7-4

-------
Module 7
             Monitoring and Reporting Conditions
                 Frequency Considerations
                Size and design of facility
                Type of treatment
                Location of discharge
                Frequency of discharge
                (batch, continuous)
                Compliance history
                Nature of pollutants
                Number of monthly samples used
                in developing permit limit
              Frequency Considerations (cont)
               0)
               E
               £
               at
                                      Daily
                                    Composite
                                    Samples
  Quarterly
Grab Samples
                  Pollutant Toxicity/Variability
NPDES Permit Writers Training Course
                              7-5

-------
Module 7
Monitoring and Reporting Conditions
                      Types of Samples
             Grab Sample:  Taken from a wastestream
             on a one-time basis without consideration
             of the flow rate of the wastestream and
             without consideration of time
             - Must be used to monitor certain
                parameters (e.g., pH, volatile organics,
                cyanide)
             - Used for monitoring batch discharges
               Example Situation - Case #1
                »
               1
               "•I
                u
                     Time
                                           Time
               • Slight daily fluctuation in pollutant
                 concentration and flow
               • Recommendation:  Grab Sample
NPDES Permit Writers Training Course
                              7-6

-------
Module 7                          Monitoring and Reporting Conditions
                  Types of Samples (Continued)
             Composite: Sample composed of two or more
             discrete aliquots.  The aggregate sample will
             reflect the average water quality over the
             sample period.
             - More representative measure of the discharge of
               pollutants over a given period of time
             - Accounts for variability in pollutant concentration
               and discharge flow rate
             - May be sequential discrete samples or a single
               combined sample
                                                    &EPA
                  Types of Samples (Continued)
        • Composite Sample is defined by the time interval
          between aliquots, and the volume of each aliquot (t, V).
           - Time Proportional (tc, Vc): Interval time and sample
             volume are constant
                                    v
                                          t
           - Flow Proportional: Interval time or sample volume
             may vary                 t
              • Constant volume (tv, Vc)    v i 11   I  [
               Constant time (tc, Vv)
                                                    SEPA
NPDES Permit Writers Training Course

                                7-7

-------
Module 7
Monitoring and Reporting Conditions
                Example Situation - Case #2
                      Time
                                            Time
             • Regular fluctuations in pollutant loading
               over the course of the day
             • Very slight fluctuations in flow
             • Recommendation: Time Proportional
               Composite
               Example Situation - Case #3
                      Time
                                            Time
            •  Irregular fluctuations in pollutant loading
               over the course of the day
            •  Erratic fluctuations in flow
            •  Recommendation: Flow Proportional
               Composite
NPDES Permit Writers Training Course
                               7-8

-------
Module 7                       Monitoring and Reporting Conditions
                Types of Samples (Continued)
          • Continuous Sample:  Automated collection
            and analysis of a parameter in a discharge
             - Typically used for pH and flow
             - 40 CFR § 401.17 allows excursions for pH
                                                &EPA
                    Analytical Methods
           + 40 CFR Part 136
              - Test methods in Appendix A to Part 136
              - Standard Methods for the Analysis of
                Water and Wastewater
              - Methods for the Chemical Analysis of
                Water and Wastes
              - Test Methods:  Methods for Organic
                Chemical Analysis of Municipal and
                Industrial Wastewater

           • Alternative methods
NPDES Permit Writers Training Course

                              7-9

-------
 Module 7
Monitoring and Reporting Conditions
                Analytical Detection Level Considerations
                                                              E3 Effluent Limit *1
                                                              •i Minimum Lewi (ML)
                                                              • Method Detection Limit (MOL)
                                                              •B Effluent Limit *2
              • Compliance with Limit #1 •* 40 CFR Part 136
              «• Compliance with Limit #2 -* ? ? ?
                         &EPA
                Estimated Costs for Analytical Procedures
                       BODS                                           $30
                       TSS                                            $15
                       TOC                                            $60
                       Oil and Grease                                     $35
                       Odor                                           $30
                       Color                                           $30
                       Turbidity                                         $30
                       Fecal coliform                                     $15
                       Metals (each)                                      $15
                       Cyanide                                         $35
                       Gasoline (Benzene, Toluene, Xylene)                     $100
                       Purgeabte Halocarbons (EPA Method 601)                  $113
                       Acrolein and Acrylonitrile (EPA Method 603)                 $133
                       Purgeables (EPA Method 624)                         $251
                       Phenols (EPA Method 604)                            $160
                       Organochtorine Pesticides and PCBs (EPA Method 608)         $157
                       Polynuclear Aromatic Hydrocarbons (EPA Method 619)         $175
                       Dioxin (2, 3. 7,8-TCDD) (EPA Method 613)                  $400
                       Base/Neutrals and Acids (EPA Method 625)                  $434
                       Priority pollutant scan*                             $2,000
                       TCLP                                          $150
                       Acute WET                                      $750
                       Chronic WET                                    $1,500
           ' Includes 13 metals, cyanide, dioxin, volatile* (purgeables), base/neu sal and acids,
            pesticides and PCBs, and asbestos	
NPDES Permit Writers Training Course
                                             7-10

-------
Module 7
Monitoring and Reporting Conditions
          Example #1:  Annual Analytical Costs


BOD5
TSS
Fecal Coliform
Oil and Grease
Times
Per Year
104
104
104
104
Unit
Cost ($)
30
15
15
35
Annual
Cost ($)
3,120
1,560
1,560
3,640
                                       Total 9,880
          Example #2:  Annual Analytical Costs
Pollutant
Priority Pollutants
Acute WET
Phenols
Cyanide
BODS
TSS
Metals (Ni, Cr, Cu, Pb, Zn)

No.
Samples
4
4
12
52
156
156
780

Cost/
Sample
$2,000
$750
$160
$35
$30
$15
$15
Total

Cost/
Year
$8,000
$3,000
$1,920
$1,820
$4,680
$2,340
$11,700
$33,460
AEPA
7-22
NPDES Permit Writers Training Course
                            7-11

-------
Module 7
Monitoring and Reporting Conditions
              Reporting of Monitoring Results


                • What is reported?
                   - Data required in permit
                   - Data for pollutants monitored more
                     frequently than required
                • When is information reported?
                   - At least 1/year for limited pollutants
                • Who is responsible for reporting?
                   - The Permittee
                • What format is used for reporting?
                   - Discharge Monitoring Ruperts
            Discharge Monitoring Reports (DMRs)
                Must be used to report self-
                monitoring data
                 -  Required at 40 CFR §122.41 (1)(4)(i)
                 -  States may alter format
NPDES Permit Writers Training Course
                               7-12

-------
Module 7                           Monitoring and Reporting Conditions
                         Record Keeping

             •  Records of monitoring must be kept
                for 3 years
                 - Records for sewage sludge use and disposal
                   activities must be kept for 5 years
             •  Monitoring records include:
                 - Data, place, and time
                 - Individual performing sampling
                 - Date of analysis
                 - Individual performing analysis
                 - Analytical methods used
                 - Analytical results
             •  Permit should specify where records
                should be located
NPDES Permit Writers Training Course

                                 7-13

-------
7-14

-------
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7-16

-------
              MODULE 7 - SUGGESTED REFERENCE MATERIALS
Standard  Methods  for the Examination of Water and Wastewater . American  Public
Health Association, American Water Works Association,  and Water Pollution Control
Federation. (Use most current version)

Methods  for Chemical Analysis of Water and Wastewater (EPA/600/4-79-Q20) . EPA,
Environmental Monitoring and Support Laboratory, March  1979.

Guidelines  Establishing Test Procedures for the Analysis  of Pollutants  under  the Clean
Water Act (40 CFR Part  136). (Use  most current  version)

NPDES  Storm Water Sampling Guidance  Document (EPA/833-B-92-QOn . EPA, Office
of Water,  July 1992.

Methods  for Measuring Acute Toxicitv of Effluents  to Freshwater and  Marine
Organisms. Fourth  Edition (EPA-600/4-90/027) . EPA, Environmental  Monitoring and
Support  Laboratory, 1991.

Short-term  Methods for Estimating  the Chronic Toxicitv of Effluents and Receiving
Waters to Freshwater Organisms. Third Edition (EPA/600/4-917002) . EPA,
Environmental Monitoring and Support Laboratory, 1991.

Short-term  Methods for Estimating  the Chronic Toxicitv of Effluents and Receiving
Waters._to_Marine and Estuarine  Organisms  (EPA/6QQ/4-91/003)  . EPA, Environmental
Monitoring and Support  Laboratory, 1991.

NPDES  Compliance Monitoring  Inspector  Training:  Laboratory Analysis. EPA, Office
of Water,  August 1990.

NPDES  Compliance Monitoring  Inspector  Training:  Sampling. EPA, Office of Water,
August 1990.

NPDES  Compliance Monitoring  Inspector  Training:  Biomonitprmg . EPA,  Office  of
Water, August 1990.

POTW Sludge Sampling  and Analysis Guidance . EPA, Office of Water, August 1989.

Handbook  for Sampling and Sample Preservation  of Water and Wastewater
(EPA/600/4-82-029) . EPA,  Environmental   Monitoring and Support Laboratory, 1982.

Handbook  for Monitoring Industrial  Wastewater . EPA, Office of Technology  Transfer.
1973.
                                        7-17

-------

-------
                                   MODULE #8
                               Special Conditions
OVERALL OBJECTIVES:

   *•  Describe the purpose of special conditions

   +  Describe the regulatory authority for establishing special conditions

   «•  Describe the general types of special conditions applicable to municipal and non-
      municipal dischargers

      •   Non-regulatory monitoring
      •   Best management practices (BMPs)/pollution prevention
      •   Compliance schedules

   *  Introduce the types of special conditions unique to municipal and non-municipal
      sources
   Municipal
   Pretreatment program
   Grants
   Sewage sludge
   Combined sewer overflows
   Storm water
          Non-municipal
          BMPs/pollution prevention
          Storm water pollution prevention
          Plans
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 45 minutes
Review Questions/Exercises: None
Applicable Statutory and Regulatory Citations:
      40CFR§122.44(f)
      40 CFR §122.44(k)
      40 CFR §122.44(n)
      40 CFR §122.47
Notification level
Best management practices
Grants
Schedules of compliance

-------

-------
Module 8
Special Conditions
                  Special Conditions
                                              SEPA
            Special Conditions are Used in NPDES
                        Permits to...
              Address unique situations
              Incorporate preventative requirements
              Incorporate compliance schedules
              Incorporate other NPDES programmatic
              requirements (e.g., pretreatment,
              sewage sludge)
                                              SEPA
NPOES Permit Writers Training Course
                             8-1

-------
Module 8                                     Special Conditions
               Types of Special Conditions
               • Additional monitoring/studies
               • Best management practices
                 (BMPs)/pollution prevention
               • Compliance schedules
                                                  FPA
               Additional Monitoring/Studies
              •  Used to supplement effluent limits
              •  Used to collect data for future limit
                 development
              •  Examples:
                  -  Dilution studies
                  -  Sediment samples
                  -  Bioconcentration studies
                  -  TIErTRE
                                                               *
NPDES Peimit Writers Training Course
                              8-2

-------
Module 8
Special Conditions
          Definition of Best Management Practices
          Best management practices (BMPs) are actions
          or procedures to prevent or minimize the
          potential for the release of toxic pollutants or
          hazardous substances in significant amounts
          to surface waters
                                               xvEPA
          Authority for Best Management Practices
                CWA §304(e)
                 - Effluent limitations guidelines

                CWA§402(a)(1)
                 - Case-by-case basis
                 - 40 CFR122.44(k)
NPDES Permit Writers Training Course
                             8-3

-------
Module 8
        Special Conditions
                        BMP Candidates?
                     Facility A
                       Indoor
                     Manufacturing
                       Process
Facility B
  Outdoor
Manufacturing
  Process
                   BMPs in NPDES Permits
                   BMP plan
                   Site-specific BMPs
                    -  Facility-specific
                    -  Pollutant-specific
                   BMPs should NOT
                    -  Substitute for quantitative controls
                    -  Tell managers how to run their plants
                    -  Require costly methods
NPDES Permit Writers Training Course
                                  8-4

-------
Module 8
          Special Conditions
            Recommended Elements of a BMP Plan
              •Recommended elements
                  Name and location of
                  facility
                  Statement of BMP
                  policy and objectives
                  Review by plant
                  manager
                  BMP committee
                  Risk identification
                  and assessment
                  Reporting of BMP
                  incidents
Materials
compatibility
Good housekeeping
Preventive
maintenance
Inspections and
records
Security
Employee training
                                                     &EPA
                     Specific BMPs Are.
             •  Most effectively used in conjunction
                with effluent limitations in permits

             •  Qualitative - should generally
                indicate how or what, not how much

             +  Procedural
                                                     vvEPA
NPDES Permit Writers Training Course
                                 8-5

-------
 Module 8                                        Special Conditions
                     Examples of BMPs
         • Water conservation/          • Source Elimination
           non-use                     ,.      .
                                     • Alarm systems
         * Secondary containment       ^ Diverting
         «• Nondestructive testing        ^ Pavina
         * Materials engineering         ^ Run

-------
Module 8
Special Conditions
                   Compliance Schedules
               40 CFR §122.47
                - Allows for establishing schedules of
                  compliance with CWA and regulations
                  • Interim dates if schedule exceeds
                    1 year from permit issuance
                  • Reporting 14 days following each
                    interim date
             Compliance Schedule Considerations
               Technology based limits
                - Not generally - compliance deadlines
                - New effluent guidelines may allow

               Water quality based limits
                - Starkist Decision
                   • WQS must specify
                   • WQS adopted since July 1,1977
NPDES Permit Writers Training Course
                               8-7

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                                 MODULE # 8A
                  Special Conditions for Municipal Dischargers
OVERALL OBJECTIVES:

   *  Describe the purpose of special conditions for municipal dischargers

   *  Describe the regulatory authority for establishing special conditions

   *  Describe special conditions unique to municipal dischargers

      •  Pretreatment program
      •  Sewage sludge
      •  Combined sewer overflows
LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 40 minutes
Review Questions/Exercise: 20 minutes
Applicable Statutory and Regulatory Citations:
      40 CFR §122.440)
      40CFR§122.44(k)
      40 CFR Part 403
      40 CFR Part 503
Pretreatment programs for POTWs
Best management practices
General Pretreatment Regulations
Standards for the Use and Disposal of Sewage Sludge

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Module 8A
Special Conditions for Municipal Dischargers
               Special Conditions for
               Municipal Dischargers
                  Learning Objectives
                                           v>EPA
             Define pretreatment program
             requirements
             Define sewage sludge requirements
             Define combined sewer overflow
             requirements
                                           &EPA
NPDES Permit Writers Training Course
                          8A-1

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Module 8A                Special Conditions for Municipal Dischargers
               Domestic Sewage Exclusion

          • Domestic sewage or any mixture of
            domestic sewage and other wastes that
            pass through a sewer system to a
            POTW are not considered "solid waste"
            under RCRA...
          • Unless received at the POTW by:
             - Truck
             - Rail
             - Dedicated pipeline
            National Pretreatment Program


         • Major goal is controlling discharges in
           order to:
            - Prevent interference with POTW processes
            - Prevent pass through of pollutants
            - Protect sludge management options

         • Additional programmatic goals
            - Encourage recycling and reclamation
            - Ensure POTW personnel health and safety
         	AEPA
NPDES Permit Writers Training Course

                            8A-2

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Module 8A
Special Conditions for Municipal Dischargers
              Regulatory Requirements - General
            Pretreatment Regulations (40 CFR PART 403)
                Elements:
                - National Pretreatment Standards
                - Requirements for POTW and State
                  programs
                - Industrial and POTW reporting
                  requirements

                Effluent Limitations Guidelines
                (40 CFR 405-471)
                - Including categorical pretreatment
                  standards
                                               vvEPA
           Pretreatment Program Development


            * Who?
               - POTWs > 5 MGD
               - POTWs < 5 MGD with past problems

            + What?
               - Legal authority
               - Industrial user survey
               - Individual control mechanisms for all
                 SlUs
               - Compliance/enforcement
               - Resources
               - Data management               ^	
           	_	&EPA
NPDES Permit Writers Training Course
                             8A-3

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Module 8A               Special Conditions for Municipal Dischargers


                 NPDES Permits Drive the
      	Pretreatment Program by Requiring:	

           • Adequate legal authority
           • Maintaining industrial user inventory
           • Development/implementation local
             limits
           • Individual control mechanisms be
             issued all SfUs
           • Compliance monitoring activities
                NPDES Permits Drive the
           Pretreatment Program by Requiring:	


           •  Swift and effective enforcement

           •  Data management and
              record keep ing

           •  Reporting to the approval authority
              (EPA or State)

           •  Public participation

           	&EPA
NPDES Permit Writers Training Course

                           8A-4

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Module 8A
Special Conditions for Municipal Dischargers
            Permits for Municipal Sewage Sludge
                  	   (Biosolids)	
            • Any Section 402 permit issued to a
              POTW should contain requirements
              for sewage use and/or disposal

            • 40 CFR Part 503 requirements should
              be incorporated into a permit for:
              - Incineration
              - Land application
              - Surface disposal
            Permits for Municipal Sewage Sludge
                    (Biosolids) (Continued)
               Other entities may be delegated
               responsibility to comply
               (40 CFR Part 503 standards and
               requirements may not all be placed
               in the POTW permit)

               Permits must contain:
                - Additional standard conditions
                - Special conditions
                                               &EPA
NPDES Permit Writers Training Course
                             8A-5

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Module 8A
Special Conditions for Municipal Dischargers
              Typical Combined Sewer System
                      Configuration
                                               FPA
            Requirements for Combined Sewer
            	Overflows (CSQs)	
             • Technology-based requirements
               (BPJ)
                - BAT (none promulgated)
                - BCT (none promulgated)

             • Applicable State water quality
               standards
NPOES Permit Writers Training Course
                            8A-6

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Module 8A
        Special Conditions for Municipal Dischargers
                 Considerations for Developing Special
                              Conditions for CSOs
                    •  Characteristics  of the discharge

                    •  Control technologies

                    •  CSO control  policy
              Overview of CSO Control Policy Approach
                 Time
                                        Years after Phase I Permit Issuance

                                       —»• 5 	»• 10+ •
NPDES Permit
Requirements
Phase I
Phase II
Post Phase II
A. TKhnolooy-BaMd » Nino minimum contrail (NMC). « • NMC, at J mtaimom • NMC. at a minimum
                                            « Narrative « parrormanc*-
                                             basad standard!
                                  NarntfM + parhxmanca-
                                  based standards » numeric WO-
                                  bai«d ««lu.m llmto
                                  [•« appropriau}
          C. Moniiortng
                            ChanclMizaftifMi,
                            modtlingsfCSS
            K. and  • MontonnglanahiauwgimpacU • Pon-constn
                . Monitoring to dmmlm       fnoniloring
                 «ffectiv*n«H ot CSO controls
          0. Fbpoftinf
                            Oocunwnation of NMC
                            imptenitntatton
                            imtnm long-term control plan
                            (LTCP) «<»v

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8A-8

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                 office 0{
               1 Wastewater Enforcement
                 and Compliance (EN-336)
                    The  National  Sewage
                         Sludge  Program
 SltxJge Us* or Oispesai RtgubMiara fmet ShMrt S«fiM
 Legal Authority
      As mandated by the Clean Water Act
 of 1987. EPA has issued national standards
 regulating the use or disposal of  sewage
 sludge. *n«»M» «»n/ki>H«i prininlgnnl in ^
 CFR Pan 503. in conjunction with  the
 permitting requirements established in 40
 CFR Pans 122,123, and 501, wake op die
 regulatory framewoA of the National Sew-
 age Sludge Program.

 Who  is Regulated?
    Part 503 generally regulates ireaters and
 preparcrs of sewage sludge that will be land
 applied, incinerated, or placed on a surface
 disposal site, as well as die generators and
 end users or disposers of the sewage sludge.


 What is Regulated?
      The National Sewage Sludge Pro-
 gram generally regulates all sewage sludge
 that is used or disposed through kind appli-
 cation. surface disposal, or incineration.
    What is sewage sludge ?
    Sewage sludge is defined as a "solid.
 semi-solid, or liquid residue generated dur-
 ing the treatment of domestic sewage in a
 treatment works. Sewage sludge includes,
or solids removed in primary, secondary, or
advanced wastewater treatment proceoea;
and material derived from sewage stodge."
(Materials derived from sewage stodge in-
clude the products of sludge oompotters and
digesters, treated sewage sludge which is
bagged forsaleas fertilizer, or any odiertype
of processed or treated sewage sludge which
is land applied, incinerated, or placed in t
surface disposal site.) "Sewage stodge does
nounclude ash generated duringdje firing of
sewage siudgeinase wage sludge incinerator
or grit and screenings generated daring (he
preliminary treatment of domestic sewage
in a treatment works."  (§503.9 (w))
    Domestic septage  is also regulated by
Pan 503.  Domestic septage is "liquid or
solid material removed from a septic tank.
 cesspool, portable toilet. Type m marine
 sanitation device, or similar treatment works
 that receives only domestic sewage..."
 (5503.9(0)
    Currently excmded tern regulation
 under Part 503, are industrial stodge and
 septage from inriu&nal or commercrd ft-
 citities. Generally, stodge generated at an
 uuumial acuity is not regulated by Part
 503. However, if die domestic wastewater
 is segregated fan die process water, the
            you  m
  imtol  in/  Ik
    0          gntiin»
that such person is in compliance with 40
CFR Pan 503." (S12Z2)
  Important Note:
  Compliance is required  by
  the dates  above, regardless
  of  whether   a permit  has
  been  issued.
                                                8A-9

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Siuoge USB or Disposal RagdaBooi F«a Sh*»t Stmt
                                                                                                      Mcrcti 9
    Practices and MatMlals
       Not Regulated by
        40 CFR Part 503
      (PmtZST)

      Drinldngw
      (PCBs)  (PwtTBI)
           (9m M|
      works
                  ••feat
     by ttw National SMMOtStuda*
     PtOQTHfl In H10 flJIUW*
       Under this definition,
 must apply for a pennit include the genera-
 tors, neaigfg, tatA rfi«pn«»i« of <**TMMT* Ctdlities and sew-
 age sludge incineraion wiD also need to
 applyftrapermiL Landapplienwhodonot
 generate or change the quality of the sewage
 sludge win not need u> apply for a permit
       Septic tanks mrt^jmilar devices. sacfa
 as  portable tnilfts, are excluded from the
 dcfinitioQ of ocatment wixks oea&nff do*
 mesoc sewage. Domestic iieptage pumpers,
 haulers, treaien, and land uppUers will gen*
 erafly not need to apply for a permit How-

 nay be ***|"'**^ to apply lor a pfmit
                                      When Are Pennit
                                      Applications Due?
                                          Facilities «g*jrin£ nonspecific pennit
                                      limits (as authorized by Pin 5C3) most sub-
                                      mit pennit applications within 180 days af-
                                      ttrpublianonofPtn503(August 18. 1993).
                                      All sewage sludge indnewon win be re-
                                      quired to submit applications for site-spe-
                                      cific permits limits.  Any **"*'•''»
 Cacility may request sitospecific permit
 limits.
     Facilities must request site-specific
 permit limits during the initial 180 day pe-
 riod, and may not be allows! to request them
 later, unless the applicant; can snow "good
 cause" exists (e.g., a  change in disposal
 practice or a new site taat could not be
 anticipated during the initial 180-day
 period).
    Other facilities which  alread^ave
NPDES penniB must file sewage^Be
application information with the sludgefJer-
mining authority  at the time of their next
NPDES permit renewal application.
    Facilities which do not have NPDES
permits are referred to as "sludge-only" fa-
cilities. These facilities may include com-
posting facilities, non-discharging sewage
treatment plans and other facilities which
generate, treat, or dispose of sewage sludge
but do not have NPDES permits.  If these
facilities are required to (or want to) apply
for site-specific pennit limits, they most
submit pennit applications within the 180
day period described  above.  Otherwise.
these facilities win be required to submit
limited permit application information by
February 19,1994.


Who is the
Permitting Authority?
    In most cases the Permitting Authority
wffl be the EPA Regional Office. EPA is
working wim State agencies in the develop-
ment of approved Staas programs to admin-
iaer the Federal sewage sludge i
          rEPARegional Sludge (
                                                                             natorQistedon the backof this facts
                                                                             mote information on the Permitting Author-
                                                                             ity or permit applications.
                                                                                     Pollutants with
                                                                                     Numeric Limits
                                          Land Application
                                                                 CnfOffl lUfA
                                                                 nwcury
                                                                 zinc
  Undrwd Surface* Disposal Sites



  Unad Surlaea Diapoaal Sites

  MOM

  Sewage Sludge Incinerators
nieM
total hy*
                 i (• •urregat* for
                                                                                   ofowite compound* In »•
                                                 8A-10

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 Sludge Us* or Ois
al flagulationa Pac* Sha«l Sa«ia€
                                                                                                                1993
 Regulated Use and
 Disposal Practices
 Land Application
     Land application is defined as "the
 spraying or spreading of sewage sludge onto
 the  land surface:  the injection of sewage
 sludge below the land surface; or the incor-
 poration of sewage sludge into the soil so
 chat sewage sludge can either condition die
 soil or fertilize crops or vegetation grown in
 the soil" (5503.11 (h)). Examples;
 reclamation sites as a soil conditioner, use
 by sod farms; and toe distribution of sludge
 as a commercial fertilizer.

 Surface Disposal
    A surface disposal site is an area which
 contains one or more "sewage stodge onus,"
 where only sewage sludge is placed for final
 riicpnqil  this KfU dOCS OOt *"'>*1f*t mu-
 nicipal  solid waste landfills that   accept
 sewage sludge. Furthermore, this does not
 include land on  which sewage sludge is
 placed  for either  storage or treatment.
 (§503.21 (n) and (p))
    Asa rule of thumb, storage is placement
 of sludge on a site for up 10 2 years.  If
 sewage sludge is stored for more  than 2
 years, then a rationale supporting the need
 for the additional tone should be submitted
 to ihe penniaing authority. For more infor-
 mation on storage. caD your EPA Regional
 Sludge Coordinator.
    Disposal in a municipal  ytid waste
 landfill (MSWLF) is not considered surface
 disposal.  A generator who sends sewage
 sludge to a MSWLF needs to apply for a
 permit, but the MSWLF is oat regained by
 the National Sewage Stodge PiDgnm.
    Examples of surface
trenching of septage.

Incineration
    Incineration is defined as the combus-
tion of the organic uiauo  and inorganic
matter in sewage sludge at high tempea-
tures in an enclosed device mat fires only
sewage sludge and an auxiliary fuel The
auxiliary fuel can include, but is not limited
to, natural gas. fuel oil coal, and municipal
solid waste. Municipal solidwastecan be up
to 30% of the combined dry weight of the
sewage sludge and themunicipal solid waste.
Hazardous waste is not considered an auxil-
iary fuel. (§503.4 1(b), (g) and (k))
                                             Are You Regulated by
                                 The National Sewage Sludge Program?
An you a. pufatdy ownad tnwntnt

aludga niguaMd by Part 503^
  No

  t
Do you aand laoaigi aludga to •
municipal aoadMaa

  No

  t
                        AM  you
                                                                    You am ragutaod and wH imti t
                                                                    •poly tot • ponnit
                                                                   You «• r»ad to apply br a ptmA
                                                                   ^b^^^u^^ «B*A tmm ^u*M^J	a-j ^^__^
                                                                   nOWBWt mm rUJmCapfl •OBQ yjdtat
                                                                   landtt is not rvgulatod by Put 503
                                                                   VKiwi noc IIMKI to Apply tef ft pci'inc
                                           You ira iioulBliii and wfl rmd to
                                                                   You am ragutand and wl Mod
                                                                   apply tor •OMTT*.
                                                                    You vt raguted tnd wfl i«*d ta
                                                                    •poJytoraptnnlt.
                                                                    You am mgUaoad.  but  ganaraly
                                                                    da  not  nood  to  apply  tor a
                                                                    .UMtd*    c^^^^^^  u  ,_.,   tin ft
                                                                    pOTInb   rw^^fW* H  jrvU   UtHii
                                                                    ^^^M^^^k  M  •  ..MM^i^A^^^  4BMlited
                                                                    aopcaga  at  a  oarmnzaa  tacany
                                                                    you may bo mquind to  apply  tor
                                                                    aparmtt.
                                                        Y«
                                            YOU am
                                            d»  not
                        Do you juat Nndte or
                             afadpt?
                         NO
                         t
                       You an predatory not raguaMd
                       by fca Ntitonal SMMBO* Sludga
   but oafwralty
to  appry  tor  a
                                           You  may  bo  aubjaet  to	
                                                   of  *»  National Snngo
                                                     -  -     -        but
                                           ganaraly do  not  noad to appry
                       •Part 503 only raguta
                        aawaot atudgo inoin
                                »to land appaad, Mnmtod in •
                •tor. or piaoad 11 a aurfeoa dkpoaaj unt.
                        quafty critoria. Tha ernria art: punogam. victor
                        diafactariatic*. and rvgUaiad organic and kwuv*. p
                                                  8A-11

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      Us* or Disposal a«gu«Ofii Paa SheetSene*
                                                                                                 •54"
  Publication
  Sources
 NatlonriT«ctinfeallnforTMtlMiUrvtM:
    N71S
    5285 Port Royal Rd.
    Springfield. VA 22161
    Tele: (703) 487-4860
    NSPC
    P.O. Box 6084
    Moifanttwn. WV
    Tele: (600) 624-6301
    1200 Chambers Rd. Room 310
    Columbus, OH 43212
    Tele: (614)202-671 7
         Roglsfer Not
    Pan S03 was pubfehsd on February 19.
1993 « 58 FMw* A*0«av (ffl) 9248.
Amtndnnnu » t
Regional Sludge Coordinators
puMslwdon f^biuvy 19. 1963. «56 W9404.
copin ot >>• F*d*mt n§g»m
university, and public librtow are Pedarat
                                         REGION 1
           SLUDGE
       PUBLICATIONS

       Guidance Document*

    POTWSJudoaJ
    Quldanoa Dean
    GuMeneatorWrittnal
    Uaaai
    1983
    •ndOtoturtoad
    Contact Stas):
     EPA'sPeiay
     Sanaflelal Uaa«f
              T
     R»gi4MkMwB«afeJat(llavlaad),l98a
     BwwUdalUaaaf
    Herts, 54 F» 18716 (Hay 2,1666)
    (Amended 2/16*3. at 66 ff? 6464)
JFXFwtoralBUg.
Ona Congraaa St

Tal»: (617)586^569

REGION:
AiaReultMl
26 Fad4ral Plaza
Naw York. NY 10278
Tato: (212) 2644863

REGION3
AmCwUtufl
(3WM55)
84lChaatnutSL
PhaaMpMa, PA 19107
Tato: (215) 597-9406

REGION*
34S Courttand St N.E.
AtlanUuGA 30368
Tata: (404) 347-2391

REGIONS
(5WOP-16J)
77 W. Jackson Blvd.
Chicago. IL 60604-2690
REGION 6
SMphaniaKortizi
(6-WPM)
1445 RMS Aw 01200
DaJaa, TX 75202-2733
Tala: (214) 665-7520

REGION?
John Dunn
726 Mmeaota Ave.
Kansaa O(y. KS 66101
Tate: (913) 551-7594

REGION 8
99918th St, Suit* 500
Danvw. CO 80202-2405
Tato: (303) 293-1627

REGION9
 LiKIIWI FOH06HH
75 Hawthorn* St (W-5-2)
San Franciaco. CA 94105
Tata: (415) 744-1909

REGION 10
Dick Hatharington
1200 Sixth Ava,
Saattla. WA 98101
Tata: (206) 553-1941

Lnm FMan
1200SMhAwa. (WO-134)
Saaflla.WA 96101
Tato: (206) 553-1647
                                            8A-12

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                    SEWAGE SLUDGE
                      OR BIOSOLIDS
       USE OR DISPOSAL DOCUMENTS
                                      List Compiled by:
                                      Shane Centilla, USEPA, OWM/Permits
                                      Division (202) 260-6052
Sewage sludge pubacationa an avaiable from tha Ioftbwing sources. Not all documents ara
avaflabfa from al aouroas. Plaaaa nota sources in margin adjacent to document name.
OWRC
OfHue of WaMr
USEPA - RC-4100
401 M Street, S.W.
Washington. D.C. 20460
Tele: (202) 260-7786
Center (OW Raaource Center)
ERIC
CERI
              Information Center (BUG)
          1929 Kenny Roed
          Cohimbui, OH 43210-1080
          Tale: (614) 292-6717 or Fax:  (614) 292-0263
NTIS
CERJ Pubfieebons
26 West Martin Luther King Drive
Cincinnati, OH 45248
Tele: (513) 569-7562 or Fax: (513) 569-7566

U.S. Department of Commerce
      1 0OM1IGM iHijmmliori Servico
          5285 Port Royal Roed
          Springfield, VA 221 61
          Tele: (703) 487-4650 or (800) 553-6847
                                     am uMd by
NSFC
          c/o WV University
          P.O. Box 6064
          Morgantown, Weet Virginia 26506-6064
          Tale: (800) 624-8301 or Fax: (304) 293-3161
                             8A-13

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                        PUBLICATIONS ON SLUDGE/BIOSOUDS
                                    August 1994
OWRC  Guidance for Writing Case-By-Case Permit Requirements for Municipal Sewage Sludge (EPA
NTIS    505/8*90-001 ), May 1990; USEPA OWEC/Penriits Oiv; NTtS (PB91-14S508); (1989
NSFC   document: NTIS only; revised March 1993: new title: Guidance for Writing Permits For Use
        or Dispose/ of Sewage Sludge; draft only availalita from OW Resource Center; final
        available late 1994)

NTIS    POTW Sludge SempHng end Analysis Guidance Document, August, 1989; USEPA
        OWEC/Permits Div; available only from NTIS (PI393-227957); (being revised late 1994)

OWRC  Prepering Sewage Siudge For Lend Application or Surfece Dispose/: A Guide for Preperers
NTIS    of Sewage Sludge on the Monitoring, Recordkeoping, end Reporting Requirements of the
NSFC   Federal Standards for Use or Dispose/of Seweye Sludge, 40 CFR Part 503 (EPA 8318-93-
        002»); August 1993.

OWRC  Surfece Dispose] of Sevnge Sludge: A  Guide Ftw Owners/Operators of Surface Disposal
NTIS    Fecttties on the Monitoring, Recordkooping, ami Notification Requirements of the Federal
NSFC   StafiderdsFortr*UseorDisposefof Sewage Stodge, 4Q CFR Pen 503: May 1994.

OWRC  Lerni AppOcetion of Sewage Skfdge: A  Gttide Ft^ Lend AppJiera on tfn R
        Notification Requirement* of the Pedant Standards For the Use or Dispose/of Sewage
        Sludge, 40 CFR Part 503: Available September 1994 from OW Resource Center.

OWRC  Questions & Answers on Part S03-,avaMt*e \a\e-\9B4

OWRC  THC Continuous Emission Monitoring Guidance for Pan SO3 For Sewage Siudge
        Incinerators; June 1994

OWRC  Federal Reoieter Notice  6/2/89 r^ia/Skjdaa Slmte Pmormm end Pennrttm^/^oaMons

OWRC  Federal Register Notice  7/24/90 Generai Protrmrtmont A NPDES Regulation Changes fine
        Domestic Sewage Study}

OWRC  Video: Sewage Sludge Sampling Techniques, 20 minutes long. USEPA OWEC Enforcement
        Division; 1993

OWRC  Stale Sludge Management Program Guidance Manuel, Oct. 1990. USEPA OWEC

Municipal Support Division Pufaicattons-Sludg* Treatment and Disposal:

NTIS    Environmental Regulations A Tochnotogy: Use ft Disposal of Municipal Wastewater Sludge
        (PB 8020054« for NTIS only). March 1989

NTIS    Anaerobic Sludge Digestion: Operations Manual (EPA 430/09-76-001) (PB 250129/AS for
        NTISonJv), Feb. 1976
            \
NTIS    Appice^on of Sewage Skjdpe to Cmo^nd; A^yratse/of Potential H»2ards of thf Heavy
        Metais to Plants end Animeis (EPA 43O/O9-7&-013) (PB 264015/AS for NTIS only}, Nov.
        1976

NTIS    Siuooe Hendttng A Condrtioruny - Operations Manual (EPA 430/09-78X102) (PB 279449/AS
        for NTIS only), Feb. 1978
                                     8 A-14

-------
 NTIS


 NTIS



 NTIS


 NTIS


 NTIS


 NTIS


 NTIS



 NTIS
OWRC
NTIS
NSFC
ERIC

OWRC
NTIS
NSFC
ERIC

OWRC
NTIS
NSFC

OWRC
NTIS
NSFC
 Composting Processes to Stabilize A Disinfect Municipal Sewage Sludge (EPA 430/09-81 -
 011} (PB 81240509 for NTIS only), June 1981

 Institutional Constraints & Public Acceptance Barriers to Utaization of Municipal
 Wastewater & Sludge for Land Reclamation A Btomass Productions (EPA 430/09*81 -013)
 (PB 83128629 for NTIS only), July 1981

 Sludge & the Land: The Role of Soil & Water Conservation Districts in Land Application of
 Sewage Sludge (EPA 430/09-82-007) (PB 83156307 for NTIS only), S«pt. 1982

 Sludge Recycling for Agricultural Use (EPA 430/09-82-008) (PB 83164202 for NTIS only),
 Oct. 1982

 Multiple-Hearth A  fluid Bed Sludge Incinerators: Design & Operational Considerations (EPA
 430/09-85-002) (PB 86179660 for NTIS only), Sept. 1985

 Heat Treatment/Low Pressure Oxidation Systems: Design A Operational Considerations
 (EPA 430/09-85-001) (PB 86120003 for NTIS only), Sept. 1985

 Startup A Operation of Chemical Process Technologies ft the Municipal Sector: The Carver-
 Greenfield Process for Sludge Drying (EPA 430/09-89-007} (PB 90161902 for NTIS only),
 June 1989

 Evaluation of Sludge Management Systems: Evaluation Checklist & Supporting Commentary
 (EPA 430/9-80-001) (MCD-61/OWPO), Feb.  1980
                                               *»
 Domestic Septage Regulatory Guidance: A  Guide to the EPA SO3 Rule; Sept. 1993
 (EPA/832-B-92-005)
EPA's Policy Promoting the Beneficial Use of Sewage Sludge and the New Proposed
Technical Sludge Regs, (pamphlet), June 1989; revised/renamed in June 1994; "Biosolids
Recycling: Beneficial Technology For A Better Environment*
A Guide to the BtosoKds Acs* .Assessment Methodology for the EPA SO3 Rule; late 1994
from OW Resource Center
A Plain English Guide to the EPA Part S03 BosoBds Rule; October 1994 from OW Resource
Center
ORD Pubfccations

OWRC environments/ Regulations A Technology - Control of Pathogens and Vector Attraction in
CERI   Sewage Sludge (EPA/625/R-92/013); Dec. 1992

OWRC Cooperative Testing of Municipal Sewage Sludges by the Toxicrty Characteristic Leaching
CERI   Procedure A Compositional Analysis (EPA 430/09-91-007); April 1991

OWRC Process Design Manual for Surface Disposal of Sewage Sludge A Domestic Septage (Old
CERI   name: Municipal Sludge Landfitts); being revised; revision available Oct. 1994
                                         8A-15

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 OWRC  Land Application of Municipal Sludge; (EPA 625/1-83-016) Oct. 1983; being revised &
 CERI   renamed: Process Design Manual For Land Application of Sewage Sludge & Domestic
        Septage"; revision available July 1995

 OWRC  Septage Treatment ami Disposal; (EPA 625/6-84/009) Oct. 1 984
 CERI

 OWRC  Handbook: Estimating Sludge Mgmt. Costs (EPA 625/6-85/010); Oct. 1985
 CERI

 OWRC  Dewatering Municipal Wastewater Sludges; (EPXt 625/1-87/014) Sept. 1987
 CERI

 OWRC  Summary Report: In-Vessef Composting of Mumapat Wastewater Sludge (EPA 625/-S-89-
 CERI   16)

 OWRC  Autothermal Thermoprtffic Aerobic Digestion of Municipal Wastewater Sludge; (EPA
 CERI   625/10-90/007)

 OWRC  Use and Disposal of Municipal Wastewater SftMfcw (EPA 625/1 0-84/003)
 CERI

 OWRC  ORD BBS Users' Manual (V 2.0) (EPA 600/M-91 /O50)
 CERI

 OWRC  Composting Municipal Sludge: A Technology Evttoetion (EPA 600/2-87-021); PB87-
 CER1    1 71 252/AS for NT1S only
 NTIS

 CERI    CEM/ORD ELECTRONtC BUUETIN BOARD: Ttto: (813) 569-7610 (24 hours operation) To
        Get Sludo^yBioeoids/nertduals: Conference 1 1

 USEPA OW/Office- of Sctonc* & Technology: Technical Support Documents For Part
 503
       TSD for Land Application of Sewage Sludge, Volume I (PB93-1 1 0575 for NTIS only)

NTIS   TSD for Land Application of Sewage Sludge, Volume II (PB93-1 1 0583 for NTIS only)

NTIS   TSD for Surface Disposal of Sewage Sludge (PBJI3-1 1 0591 for NTIS only)

NTIS   TSD for Incineration of Sewage Sludge (PB93-1 1 061 7 for NTIS only)

NTIS   TSD for Pathogen A Vector Attraction Reduction in Sewage Sludge (PB93-1 10609 for
       NTIS only)

NTIS   Hurr»n Hearth fto Assessrrwt For Use & Dispart of Sewvge Stodge: Benefits of
       ftegulation (PB93-1 1 1 540 for NTIS only)
            ' s.
NTIS   The Regulatory Impact Analysis { PBS 3-1 10625 fur NTIS only)
                                     8A-16

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             UnitMl SUMS
             Environmental Protection
             Agency
  Off in of Water
  (4201)
EPA 832-f-M-002
April 1994
&EPA   Combined Sewer Overflow Control Policy:
             A Consensus Solution to Improve Water Quality
 Overview

       The U.S. Environmental Protection
 Agency (EPA) is issuing a "Combined Sewer
 Overflow Control Policy* which establishes
 a national framework and provides guidance
 to communities and State/Federal officials
 for controlling combined sewer overflows
 (CSOs). The Policy calls for communities
 with CSOs to take immediate and long-term
 actions to address their CSOs. Rather than
 a one-size-fits-all mandate, the Policy
 provides communities with the flexibility to
 develop a workable, cost-effective solution
 to a major environmental problem.

       Given the high control cost and
 serious nature of CSOs, EPA decided to
 pursue a negotiated dialogue with all
 interested stakeholders in developing the
 Policy. Representatives of communities with
 CSOs, State officials, plus environmental
 and other interest groups joined EPA at the
 table and helped develop the consensus
 Policy. Endorsements have come from
 municipal and environmental groups alike.

       President Clinton's Clean Water
 initiative recommends that the 1994
 amendments to the Clean Water Act (CWA)
 endorse the final CSO Policy.

 What are CSOs?

       CSOs are a remnant of the country's
 early infrastructure. In the past, cities built
 sewer systems to collect both storm water
 and sanitary wastewater in the same sewer.
 These are called "combined sewers."
    CSOs are discharges of raw
       sewage, industrial and
   commercial wastes, and storm
  water. About 1100 communities,
    mostly in the Northeast and
    Great Lakes, have CSOs that
   serve a population of about 43
              million.
      During dry weather, combined sewers
carry wastewater to treatment facilities.
However, when it rains, combined sewers
may not have the capacity to carry alt the
storm water and wastewater, or the
treatment plant may not be large enough to
treat ail of the combined flow.  In these
situations, some of the combined wastewater
overflows untreated into the nearest body of
water - streams, lakes, rivers, or estuaries -
creating a combined sewer overflow
(CSO). These CSOs may pose risks to
your health and environment.
                                   8A-17

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Why are CSOs a problem?

      Since CSOs are comprised of raw
sewage, commercial and industrial wastes,
and storm water runoff, many different types
of pollutants may be present. The main
constituents of CSOs are untreated human
and industrial wastes, toxic materials like oil
and pesticides, and floating debris washed
into the sewer system from streets and their
drainage area These pollutants can affect
your health when you swim in CSO-polluted
water or eat fish or shellfish contaminated
by CSOs.  CSO impacts on water quality are
unique to each location and may be
responsible for beach closures, shellfish bed
closures, fish kills, and other water quality
degradation in your community.
How are
regulated?
      CSOs are considered to be 'point
sources" of pollution under the Clean Water
Act(CWA). The CWA requires EPA and
States to issue permits for controlling point
sources, including discharges from CSOs.
National Pollutant Discharge Elimination
System (NPDES) permits must be issued to
address CSOs.

      Permits are written to meet the water
quality standards for a particular
watertody. Water quality standards are
State-adopted or Federally-promulgated
rules that serve as the goals for the
waterbody and the legal basis for NPDES
permit requirements under the CWA.

      For example, a waterbody may be
designated for a variety of recreational
activities (e.g., swimming, boating, fishing,
etc.), and standards are developed
accordingly.
What are the key components
of the Policy?

      EPA's CSO Policy ensures that
municipalities, permitting and water quality
standards authorities, and the public
engage in a comprehensive and
coordinated planning effort to achieve cost-
effective CSO controls and ultimately
comply with the Clean Water Act. The
Policy recognizes the site-specific nature of
CSOs and their impacts, and provides the
necessary flexibility to tailor controls to local
situations.  Key components include:

      Municipalities should Immediately
      Implement the nine minimum
      controls (see box on next page);
      Municipalities should use a
      targeted approach, giving the
      highest priority to environmentally
      sensitive receiving waters:
*     Municipalities, In cooperation
      with EPA, States, environmental
      agencies, and water quality
      groups, must develop long-term
      CSO control plans. These plans
      should identify and evaluate various
      control strategies, and lead to
      selection of an approach that is
      sufficient to meet water quality
      standards.
      States may decide to review and
      revise, as appropriate, State water
      quality standards during the CSO
      long-term planning process.
      The financial capability of
      municipalities may be considered
      when developing schedules for
      implementation of CSO controls.
      Public participation is essential
      throughout all CSO planning and
      implementation efforts.
                                   8A-18

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      The Policy also provides flexibility to
 accommodate ongoing or completed CSO
 projects, the special needs of small
 communities, and watershed planning.

 How expensive  are CSO control
 measures?

      Past CSO proposals have carried
 national price tags as high as $160 billion or
 more. The negotiated Policy has reduced
that cost to $41 billion, a substantial
 savings. CSO costs may be high in some
 communities, but low in others.  The severity
 and frequency of CSOs, plus the local water
 quality standards, will determine the types of
 controls that are needed and their costs.

      EPA recognizes that financial
considerations are often a major factor
affecting the implementation of CSO
controls. For that reason, the Policy allows
consideration of a community's financial
capability in connection with the long-term
CSO control planning effort, water quality
standards review, and enforcement actions.
However, communities are ultimately
 responsible for aggressively pursuing
financial arrangements for implementation of
the minimum controls and the long-term
CSO control plan.

      EPA and State agencies will work
with CSO communities to  find economically
achievable solutions that will improve public
health and create a  safer environment for
everyone.

How will the Policy be enforced?

      Elements of the Policy will be
incorporated into National Pollutant
Discharge Elimination System (NPDES)
permits or other appropriate enforceable
mechanisms.
      The enforcement portion of the Policy
indicates EPA's intent to commence an
enforcement initiative immediately against
municipalities that have CSOs that occur
during dry weather.  It also provides
guidance on the enforcement of the wet-
weather elements of the Policy.
 Nine Minimum Controls

      Communities should immediately
 implement the following minimum controls:
 1.    Proper operation and regular
      maintenance programs for the
      sewer system and CSOs;
 2.    Maximum use of the collection
      system for storage:
 3.    Review and modification of
      pretreatment requirements to
      assure CSO impacts are minimized;
 4.    Maximization of flow to the
      municipal sewage treatment plant
      for treatment;
 5.    Prohibition of CSOs during dry
      weather,
 6.    Control of solid and floatable
      materials in CSOs;
 7.    Pollution prevention;
 8.    Public notice to ensure that the
      public receives adequate
      notification of CSO occurences
      and impacts; and
 9.    Monitoring to effectively
      characterize CSO impacts and the
      efficacy of CSO controls.
For more information
      For copies of the CSO Control
Policy, please contact the Office of Water
Resource Center in Washington, DC. at
(202)260-7786. Or write:
      Office of Water Resource Center
      US EPA, Mailcode RC-4100
      Washington, DC 20460
                                8A-19

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            Diagram of a Combined Sewer System
                        During Wet Weather

This diagram shows how domestic wastewater (sewage),
industrial and commercial wastes and storm water are
collected in the same sewer pipes in a combined sewer
system. During dry weather, all of this wastewater should
be carried to the wastewater treatment plant for treatment.
But when it rains, some of the combined wastewater
overflows untreated into the nearest receiving waiter,
causing a combined sewer overflow.
      Domestic wastsweter
                                                                   Weather Row
                                                                 to Overflow Point
               Stem water and Dry Weather Row
               Drops to intoicsptor
                                              Combined Sewer Overflow
                             8A-20

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               MODULE 8 - SUGGESTED REFERENCE MATERIALS
N.P.DES Best Management Practices Guidance Document (EPA/600/9/79-045) . EPA,
Office  of Water Enforcement  and Office of Research and Development,  December  1979.

Guidance  Manual for Developing  Best Management Practices (BMPs)(EPA  833-B-93-
004). EPA, Office of Water, October  1993.
Storm Water  Management for Industrial  Activities:  Developing  Pollution  Prevention
Plans and Best Management  Practices  (EPA 832-R-92-006). EPA, Office of Water,
September  1992.

Pollution Prevention  Information Clearinghouse (PPIO. EPA, Office of Pollution
Prevention  and Office of Environmental  Engineering  and Technology  Demonstration,
April 1990.

U.S. EPA Pollution  Prevention Information Clearinghouse  (PPIC):  Electronic
Information Exchange System (EIES) -User Guide. Version  1.1 (EPA/600/9-89/0861 .
EPA Office of Pollution Prevention and Office of Environmental  Engineering and
Technology Demonstration,  September 1989.

Waste Minimization Opportunity Assessment  Manual (EPA 625-7-88-003). EPA, Office
of Research and  Development, July  1988.

Environmental Regulations and  Technology The  National Pretreatment  Program
(EPA/625-10-86/005) . EPA,  Office of Water Enforcement  and Permits, July 1986.

Guidance for Developing Control Authority Enforcement  Response Plans. EPA. Office
of Water, September  1989.

Guidance Manual for POTW Pretreatment  Program Development . EPA, Office of
Water Enforcement  and Permits, October 1983.

Guidance. Manual on the Development and Implementation  of Local Discharge
Limitations  Under the Pretreatment  Program. EPA, Office of Water Enforcement and
Permits, December 1985. Supplemental Manual  on the Development  and
Implementation  of Local Discharge Limitations Under the Pretreatment Program. EPA,
Office of Water,  May 1991.

RCRA Information on  Hazardous  Wastes for Publicly Owned Treatment  Works. EPA,
Office of Water Enforcement  and  Permits, September  1985.

Guidance for Writing Case-bv-Case Permit  Requirements  for Municipal Sewage Sludge
(EPA 505/8-90-001). EPA, Office of Water.  May 1990.
                                        8A-21

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                                  MODULE # 9

                     Standard Conditions of NPDES Permits
OVERALL OBJECTIVES:

   *  Identify the purpose of standard conditions

   *  Discuss methods to implement standard conditions

   ••  Provide understanding of standard conditions


LOGISTICS:

Presentation Format: Lecture
Approximate Presentation Time: 15 minutes
Review Questions/Exercise: 15 minutes
Applicable Statutory and Regulatory Citations:

      40 CFR §122.41  Conditions applicable to all permits
      40 CFR §122.42  Additional conditions applicable to specified categories of NPDES
                     permits

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Module 9
Standard Conditions ofNPDES Permits
              Standard Conditions of
                  NPDES Permits
                                           vvEPA
                 Learning Objectives
            • Describe the role of "boilerplate"
              language

            • Discuss methods for placing
              standard conditions in permits

            • Review the types of standard
              conditions
NPDES Permit Writers Training Course
                          9-1

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Module 9
                         Standard Conditions ofNPDES Permits
             Standard Conditions in the Permit

             • 40 CFR §122.41 - Conditions
               applicable to all permits
             • 40 CFR §122.42 - Additional
               conditions applicable to specified
               categories of NPDES Permits
             • Must appear in every NPDES permit
                -  Expressly (verbatim)
                -  By reference
         List of Standard Conditions - 40 CFR §122.41
•  Duty to comply
•  Duty to reapply
•  Need to halt or reduce
   activity not a defense
•  Duty to mitigate
•  Proper O & M
•  Permit actions
•  Property rights
•  Duty to provide information
•  Inspections and entry
•  Monitoring and records
                                  Signatory requirement
                                  Reporting requirements
                                   •  Planned change
                                   •  Anticipated noncompliance
                                   •  Transfers
                                   •  Monitoring reports
                                   •  Compliance schedules
                                   •  24 hour reporting
                                   •  Other non-compliance/information
                                  Bypass

                                  Upset
NPDES Permit Writers Training Course
                                9-2

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Module 9
Standard Conditions ofNPDES Permits
      Additional Standard Conditions - 40 CFR §122.42

        •  Notification levels for existing non-municipal
           dischargers
           -  Requirement for toxic pollutants not limited in permit
           -  Discharged on routine or frequent basis
           -  Discharged on non-routine or infrequent basis

        +  Notification for POTWs
           -  New significant indirect discharger
           -  Change in pollutant volume or character

        •  Annual report for municipal separate storm sewer
           systems

        •  Compliance within three years for initial storm water
           permits
NPDES Permit Writers Training Course
                                 9-3

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                                  MODULE #10
                             Administrative Process
OVERALL OBJECTIVES:

   +  Explain regulatory requirements and procedures of permit issuance

   *  Define requirements and need for fact sheet and statement of basis, and provide
      examples of good permit documentation

   *  Discuss public participation requirements

   *  Explain permit appeals process

   *•  Explain EPA, State and Tribal roles in issuance process

   *  Discuss administrative activities after issuance of final permit

   *  Identify the conditions under which a permitting authority may re-open existing
      permits
LOGISTICS:

Presentation Format:  Lecture
Approximate Presentation Time: 90 minutes
Review Questions/Exercise: None
Applicable Statutory and Regulatory Citations:
      CWA Section 401

      40 CFR §122.61
      40 CFR §122.62
      40 CFR
      40 CFR
      40 CFR
      40 CFR
      40 CFR
      40 CFR
      40 CFR
§122.63
§122.64
Part 123
Part 124
Part 124,
Part 124,
Part 124,
Subpart A
Subpart D
Subpart E
      40 CFR Part 124, Subpart F
Untitled

Transfer of permits
Modification or revocation and reissuance of
permits
Minor modifications of permits
Termination of permits
State Program Requirements
Procedures for Decision Making
General Program Requirements
Specific Procedures Applicable to NPDES Permits
Evidentiary Hearing for EPA-issued NPDES
Permits and EPA terminated RCRA Permits
Non-adversary Panel Procedures

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Module 10                               Administrative Process
               Administrative Process
                                            v>EPA
                  Learning Objectives
           •  Describe NPDES permit
              administrative procedures
           •  Discuss requirements and need for
              documentation

           •  Explain public participation
              requirements

           •  Describe administrative activities
              after final permit issuance
           	&EPA
NPDES Permit Writers Training Course

                           10-1

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 Module 10
                             Administrative Process
                         NPDES Permitting  Process
                      Significant EPA
                       Comments/
                       No State 401
                       Certification
                                         Develop draft permit limits
                                            and conditions
|    Prepare fact sheet
j   (or statement of basis)
   Prepare administrative
    record (EPA only)
                                         EPA/State review of draft
                                          permit and fact sheet
                                          (or statement of basis)
                                    No EPA Comment/
                                  State 401 Certification,,
                                        Public notice (opportunity for
                                           public comment)
                                         Prepare final permit, fact
                                         sheet, and admin, record
                                           Issue final permit
                      Significant,
                      widespread,
                      Public Interest
                                                                   Public Hearing
                 NPDES  Permitting Process  (Continued)
                                            Issue final permit
                                             Request for
                                           Evidentiary Hearing
                      Opportunity for I nformal
                         appeal to the
                    Environmental Appeals Board
                      No Appeal
                       Opportunity for informal
                          appeal to the
                     Environmental Appeals Board
                                            Formal appeal to
                                        Environmental Appeals Board
                                        Environmental Appeals Board
                                              Decision
                                                                     No Appeal
                                           Final Agency Action
                                                                            &EPA
NPDES Permit Writers Training Course
                                               10-2


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Module 10
Administrative Process
             NPDES Administrative Process

             The administrative process of developing
             and issuing a permit involves:
             -  Documenting all permit decisions
             -  Coordinating EPA and State review of the
                draft permit
             -  Providing public notice, conducting
                hearings (if appropriate), and responding
                to comments
             -  Defending the permit and modifying after
                issuance (if required)
            Reasons for Good Documentation

            • Streamlines reissuance/compliance-
              monitoring process
            • Establishes permanent record of the
              basis for the permit
            • Explains legal basis of permit
            • Provides sound basis for future
              modifications and permits
            • Requires permit writer to be organized
              and logical throughout permit
              development process
NPDES Permit Writers Training Course
                             10-3

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Module 10
          Administrative Process
              Contents of Administrative Record -
            	Draft Permit	

            • What is it?
            • What is in it?
                - Application and supporting data
                - Draft permit
                - Statement of basis or fact sheet
                - Documents/items cited in statement of
                  basis or fact sheet
                - Other items supporting permit
                  development
                - Environmental Impact Statement (EIS)
                  for new source draft permits
             Fact Sheet vs. Statement of Basis


Fact Sheet


Statement
of
Basis

            • Permit involves a
              major facility

            • Permit incorporates
              a variance
            • Permit is an NPDES
              general permit
            • Permit is subject to
              widespread public
              interest
• Used when fact sheet
  not required
• Requires:
   - Description of
     conditions
   - Reasons for
     conditions
NPDES Permit Writers Training Course
                               10-4

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Module 10                                    Administrative Process
            Minimum Elements of a Fact Sheet

             • General facility information
                - Description of facility or activity
                - Sketch or description of location
                - Type and quantity of waste/pollutants
                  discharged

             • Summary rationale of permit
               conditions
                - Applicable statutory/regulatory
                  citations
                - References to administrative record
             Minimum Elements of a Fact Sheet
                            (Continued)

             Detailed rationale of permit conditions
              - Explanation and calculation of effluent
                limitations and conditions
              - Specific explanation of:
                 • Toxic pollutant limits
                 • Limits on internal wastestreams
                 • Case-by-case requirements
                 • Limits on indicator pollutants
                 • Regulation of users (Non-POTWs only)
              - Sewage sludge land application plan
              - Inappropriateness of requested variances
NPDES Permit Writers Training Course

                               10-5

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Module 10
Administrative Process
             Minimum Elements of a Fact Sheet
             	(Continued)	
             • Administrative Requirements

                - Permit procedures
                   • Comment period begin and end dates
                   • Procedures for requesting a hearing
                   - Public involvement in final decision
                - Permitting authority contact name and
                  telephone
                EPA and State/Tribal Roles
          • State/Tribal issued permits
             - EPA retains the right to review:
               • Major municipal and industrials
               • General permits
               • Class I sludge facilities
             - EPA reviews other significant permits (minor)

          • EPA issued permits
             - State/Tribal Section 401 certification required
               • Certifies that permit will achieve water quality
                 standard
NPDES Permit Writers Training Course
                                10-6

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Module 10
Administrative Process
                          Public Notice
               Purpose of public notice
               Types of actions requiring public notice
               - Tentative denial of application
               - Draft NPDES permit
               - Public hearing
               - Formal appeal of permit (after issuance)
               - Major permit modifications
                  (after issuance)
               - Granting of evidentiary hearing
                  (after issuance)
                    Public Notice (Continued)
               Methods applicable to public notice
               process
                - Publication in newspaper
                - Direct mailing
               Contents of public notice
                - Name and address of regulatory authority
                - Name and address of permittee
                - Brief description of facility
                - Name, address, and telephone of contact
                - Additional information
                  (EPA-issued permits)
NPDES Permit Writers Training Course
                                10-7

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 Module 10                                  Administrative Process
                   Public Notice (Continued)
            • Timing of public notice
               - Must allow at least 30 days for public
                 comments
               - EPA/State MOA may specify EPA review of
                 either draft or proposed permits

            • Responding to comments
               - Significant comments must be responded to
                 in writing
                                                xvEPA
                      Public Hearings
            •  Public hearings may be requested
               by any party
            •  Hearings are optional
            •  Scheduling the hearing
               automatically extends the comment
               period until the close of the hearing
               [40 CFR §124.12(c)]
            •  A transcript of the hearing must be
               available to interested persons    A __.
NPDES Permit Writers Training Course

                              10-8

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Module 10
Administrative Process
            Contents of Administrative Record -
                       Final Permit
          •  All comments received
          •  Public hearing tape or transcript
          •  Response to comments
          *  Final EIS for new sources
          •  Final permit
          •  Although not mandated, records from
             the draft permit should be added
              After Final Permit Issuance
            •  Permit appeals
            •  Minor/major permit modifications
            •  Permit termination
            4-  Permit Transfer
NPDES Permit Writers Training Course
                            10-9

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Module 10                                    Administrative Process
                         Permit Appeal
           • Used by permittee to contest final permit limits
             and conditions
           • Must be requested within 30 days following final
             permit issuance
              - Challenges limited to issues raisod during public
                comment on draft permit (unless good cause is shown)
           • Regional administrator decides to grant/deny
             request
           • Hearing must be public noticed
           • Only contested permit conditions are stayed
                         Permit Appeal
                 Permit writers' role during appeal
                  - Witness for permit authority
                  - Source of technical knowledge for
                    attorney
                  - Assist in developing cross-
                    examination questions
NPDES Permit Writers Training Course

                                10-10

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Module 10
Administrative Process
                       Minor Modifications
              •  Used to make corrections to permit
                 conditions

              •  Exempt from administrative procedures
                 (i.e., draft permit, public notice, etc.)

              •  Actions considered minor:
                  1. Typographical errors
                  2. More frequent monitoring
                  3. Change in interim compliance date (<120 days)
                  4. Change in ownership
                  5. Change in construction schedule for new source
                  6. Deletion of point source outfall
                  7. Incorporate approved local pretreatment program
                                                         vxEPA
                       Major Modifications
                Required to address new information
                that may impact permit conditions

                Administrative procedures must be followed
                (i.e., draft permit, public notice, etc.)

                Causes for modification:
                 1. Reopener condition
                 2. Correct technical and legal mistakes
                 3. Failure to notify interested State
                 4. New information
                 5. Alterations justifying new/different conditions
NPDES Permit Writers Training Course
                                  10-11

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Module 10                                     Administrative Process
                      Major Modifications
              Causes for modification:
                 6. New regulations
                 7. Modification of a compliance schedule (>120 days)
                 8. Require POTW to develop prelreatment programs
                 9. Unsuccessful BPJ treatment installed
                10. Address non-limited pollutants
                11. Variance request
                12. Adjust limits to reflect net pollutant treatment
                13. Insert 307(a) toxic or Part 503 sludge use/disposal
                14. Establish notification levels
                     Permit Terminaitions
             • Used to retract privilege to
                discharge during permit term
             • Administrative procedures must be
                followed (i.e., public notice)
             • Causes for termination:
                 - Suspend effectiveness in emergency
                 - Terminate for falsifications,
                   recalcitrants or changed conditions
                   (e.g., plant closure)
NPDES Permit Writers Training Course
                                10-12

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Module 10
Administrative Process
                       Permit Transfer
               Necessary to address change in
               owner or operator

               Transfer Options
               - Transfer by modification or revocation
                  and reissuance
               - Automatic transfer
                  •  Prior 30-day notice
                  •  Written agreement between new and old
                    owners
                    Permit will not be modified or revoked
                                                  v>EPA
NPDES Permit Writers Training Course
                              10-13

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10-14

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EXAMPLE NPDES PERMIT
          10-15

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10-16

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                                           Permit No.:   IL0654321


                 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY


                     AUTHORIZATION  TO  DISCHARGE  UNDER  THE

                NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM


      In compliance with the provisions of the Clean Water Act, as amended,  (33
U.S.C. S1251 et seq; the "Act"),



      LUSTER GLASS, INC.



is authorized to discharge from a facility located in Morris, Illinois


to receiving waters named the Illinois River

in  accordance  with   discharge  point(s),   effluent  limitations,  monitoring
requirements and other conditions set forth  herein.   Authorization  for discharge
is limited to those outfalls specifically listed in  the permit.



      This permit shall become effective

      August 31, 1989
      This permit  and  the  authorization to discharge shall expire at midnight,
August 31, 1994.
Signed this       day of
Authorized Permitting Official

Director
Hater Management  Division	
             Title
                                         10-17

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                                                   FAST I

                                                   Page 2 of 19
                                                   Permit No.:   IL0654321

                               TABLE  OF  CONTENTS

Cover Sheet—Issuance and Expiration Dates

I.    Effluent Limitations and Monitoring Requirements

      A.   Definitions
      B.   Description of Discharge Points
      C.   Specific Limitations and Self-Monitoring Requirements
              (Includes Compliance Schedules as Appropriate)

II.   Monitoring, Recording and Reporting Requirements

      A.   Representative Sampling
      B.   Monitoring Procedures
      C.   Penalties for Tampering
      D.   Reporting of Monitoring Results
      E.   Compliance Schedules
      F.   Additional Monitoring by the Permittee
      G.   Records Contents
      H.   Retention of Records
      I.   Twenty-four Hour Notice of Noncompliance Reporting
      J.   other Noncompliance Reporting
      X.   inspection and Entry

III.  Compliance Responsibilities

      A.   Duty to Comply
      B.   Penalties for Violations of Permit Conditions
      C.   Need to Halt or Reduce Activity not a Defense
      D.   Duty to Mitigate
      E.   Proper Operation and Maintenance
      F.   Removed Substances
      G.   Bypass of Treatment Facilities
      H.   Upset Conditions
      I.   Toxic Pollutants
      J.   Changes in Discharge of Toxic Substances

IV.   General Requirements

      A.   Planned Changes
      B.   Anticipated Noncompliance
      C.   Permit Actions
      D.   Duty to Reapply
      S.   Duty to Provide Information
      F.   Other Information
      G.   Signatory Requirements
      H.   Penalties for Falsification of Reports
      I.   Availability of Reports
      J.   oil and Hazardous Substance Liability
      K.   Coast Guard
      L.   Property Rights
      M.   Severability
      N.   Transfers
      O.   State Laws
      P.   Water Quality Standard Requirements-Reopener Provision
      Q.   Toxicity Reopener Provision

V.    Special Requirements

      A.   Best Management Practices  (BMP) Plan
      B.   BMP Implementation
      C.   Site-Specific BMPs
                                          10-18

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                                                   PART  I

                                                   Page  3 of  19
                                                   Permit. No. :
                                                          IL0654321
I.
EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
      A.
     Definitions.
                The "30-day (and monthly) average," other than for fecal coliform
                bacteria and total coliform bacteria, is the arithmetic average
                of all  samples  collected during a consecutive 30-day period or
                calendar month, whichever is applicable.  Geometric means shall
                be calculated  for fecal coliform bacteria  and  total coliform
                bacteria.   The  calendar month shall be used for  purposes of
                reporting  self-monitoring  data on discharge monitoring report
                forms.

                The -7-day  (and weekly) average," other than for  fecal coliform
                bacteria and total coliform bacteria, is the arithmetic mean of
                all  samples collected during  a consecutive  7-day  period or
                calendar week,  whichever is applicable.  Geometric means  shall be
                calculated  for  fecal  coliform  bacteria  and  total coliform
                bacteria.  The 7-day and weekly averages are applicable only to
                those effluent characteristics for which there are 7-day average
                effluent limitations.  The calendar week which begins on Sunday
                and ends on Saturday,  shall be used  for purposes of reporting
                self-monitoring  data  on  discharge  monitoring   report  forms.
                Weekly  averages  shall  be calculated for all  calendar  weeks  with
                Saturdays in the month.  If a calendar week overlaps  two months
                (i.e.,  the Sunday  is  in  one  month  and  the Saturday  in the
                following month), the weekly average calculated for that calendar
                week shall  be  included in  the data for the month that contains
                the Saturday.

                "Daily  Maximum" ("Daily Max.") is the maximum value  allowable in
                any single  sample or instantaneous measurement.

                "Composite  samples"  shall  be  flow proportioned.   The composite
                sample  shall,  as a minimum, contain  at  least four (4) samples
                collected  over  the   compositing period.     Unless  otherwise
                specified,  the  time  between the collection of the  first sample
                and the last sample shall not be less than six (6) hours  nor  more
                than 24 hours.  Acceptable methods for preparation  of composite
                samples are as  follows:
                     Constant  time  interval  between  samples,  sample
                     proportional to flow rate  at  time  of  sampling;
                                                                   volume
                b.
                 c.
                 d.
               Constant  time  interval  between  samples,  sample  volume
               proportional to total flow (volume) since last sample.   For
               the first sample, the flow rate  at  the time the sample  was
               collected may be used;

               Constant  sample  volume,  time  interval  between  samples
               proportional to flow  (i.e.,  sample  taken every "X" gallons
               Of flow); and.

               Continuous collection of sample,  with sample collection rate
               proportional to flow  rate.
                A  "grab"  sample, for monitoring  requirements, is defined  as  a
                single  "dip and  take" sample collected at a representative point
                in  the  discharge stream.
                                          10-19

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                                         PART I

                                         Page 4 of 19
                                         Permit No.:   IL0654321

 6.    An "instantaneous"  measurement,  for monitoring requirements,  ia
      defined as a single reading,  observation, or measurement.

 7.    "Upset"  means  an   exceptional   incident  in  which  there  is
      unintentional and temporary nonconpliance with technology-based
      permit  effluent limitations  because  of  factors  beyond  the
      reasonable control  of the permittee.  An upset does not include
      noncompliance  to  the  extent  caused  by  operational  error,
      improperly designed treatment facilities,  inadequate treatment
      facilities,   lack of  preventive  maintenance,  or  careless  or
      improper operation.

 8.    "Bypass" means the intentional diversion of  waste  streams from
      any portion of a treatment facility.

 9.    "Severe property damage"  means  substantial  physical  damage to
      property, damage to the treatment facilities which causes them to
      become inoperable,  or substantial and permanent loss of natural
      resources which can  reasonably  be  expected to occur  in  the
      absence  of  a bypass.   Severe  property  damage  does  not mean
      economic loss caused by delays in production.

10.    "Director" means Director of the United  States Environmental
      Protection Agency's Hater Management Division.

11.    "EPA" means the United States Environmental Protection Agency.

12.    "Sewage Sludge" is  any solid, semi-solid or  liquid residue that
      contains materials removed from domestic sewage during treatment.
      Sewage  sludge includes,  but is  not  limited  to,   primary and
      secondary solids and sewage sludge products.

13.    "Acute  Toxicity" occurs when SO  percent or more  mortality is
      observed for either test species  (See Part I.e.)  at any effluent
      concentration.  Mortality in the control must simultaneously be
      10  percent  or less for  the  effluent  results  to be considered
      valid.

14.    "Chronic  Toxicity"   occurs   when  the  survival,   growth,  or
      reproduction, as applicable, for  either test species,  at the
      effluent dilution(s) designated in  this  permit (see  Part  I.e.),
      is significantly less (at the 95 percent  confidence  level) than
      that observed for the control specimens.
                                   10-20

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                                             PART I

                                             Page 5 of 19
                                             Permit No.:  IL06S4321
B.   Description of Discharge Points

The authorization  to  discharge  provided under this  permit  is limited to
those  outfalls  specifically  designated  below  as  discharge  locations.
Discharges  at  any  location  not authorized  under an  NPDES permit  is  a
violation  of  the  Clean  water Act   and  could   subject  the  person

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                                                   PART I

                                                   Page 6 of 19
                                                   Permit No.:  IL0654321

C.    Specific Limitations and Self-Monitoring Requirements

      1.   Effluent Limitations  (Outfall 001)

           Effective immediately and lasting through the life of the permit, the
           permittee, is  authorized  to  discharge  from  Outfall  001.    Such
           discharges shall be limited by the permittee as specified below:


Effluent                        30-Day  a/         Daily  a/
Parameter                       Average            Max imum"

Flow, MGD                       N/A                N/A

Total Suspended Solids,
Ib/day                          351.3              451.1
mg/1                            9.23               11.86

Oil and Grease,
Ib/day                          104.2              104.2
mg/1                            2.74               2.74

Total Phosphorus,
Ib/day                          16.5               16.5
mg/1                            0.43               0.43

Total Zinc,
Ib/day                          3.75               3.75
mg/1                            0.1                0.1

Total Lead,
Ib/day                          1.14               1.52
mg/1                            0.03               0.04

Whole Effluent Toxicity
(WET), TUC b/                   3.7                S.9

pH, s.u.                        c/                 c/

Temperature                     6J                 d/

There shall be no  discharge of floating solids or  visible foam in other than trace
amounts.


a/    See Definitions, Part I.A. for definition  of terms.

b/    The permittee shall demonstrate compliance wiih WET requirements  specified
      in Part  I.e.3 of this permit.

c/    pH shall not be less than  6.0 s.u.  nor  greater than 9.0  s.u.

d/    Temperature shall not be greater than 2.8 degrees Centigrade above ambient,
      or  1.7  degrees  Centigrade  above  the  following  maximum limits:    from
      December 1  through March 31-,  16 degrees Centigrade (60 degrees  Fahrenheit)
      and  from April 1 through November  30,  32  degrees Centigrade  (90  degrees
      Fahrenheit).
                                          10-22

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                                                   PART I

                                                   Page 7 of 19
                                                   Permit No.:  IL0654321

C.    Specific Limitations and Self-Monitoring Requirements fCont.)

      2.   Self-Monitoring Requirements (Outfall 001)

           As a minimum,  upon  the  effective date of this permit,  the following
           constituents shall be monitored at the frequency  and with the type of
           measurement indicated; samples or measurements shall be representative
           of the'volume and nature of the monitored discharge.  If no discharge
           occurs during the entire monitoring period,  it  shall be stated on the
           Discharge Monitoring Report Form (EPA No. 3320-1)  that no discharge or
           overflow occurred.
Effluent
Parameter

Flow, MOD   b/

Temperature

Total Suspended Solids

Oil and Grease

Total Phosphorus

Total Zinc

Total Lead

Whole Effluent Toxicity
(WET), chronic

pH
Frequency

Daily

Daily

Weekly

Weekly

Weekly

Weekly

Weekly


2/Month

Daily
Sample Type  a./

Instantaneous or Continuous

Continuous

24-Hour Composite

Grab

24-Hour Composite

24-Hour Composite

24-Hour Composite


24-Hour Composite

Continuous or Grab
      Sampling by the permittee  for compliance with the monitoring requirements
      specified above shall be performed at the  following locations(s):  within
      100 feet of Outfall 001 to the  Illinois River.

a/    See definitions, Part I.A.

b/    Flow measurements  of  effluent  volume shall be made in such a manner that
      the permittee can affirmatively demonstrate that representative values are
      being obtained.
                                      10-23

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                                                   PART I

                                                   Page 8 of 19
                                                   Permit No.:   IL0654321

C.    Specific Limitations and Self-Monitoring;Requirements (Cone. 1

      3.   Whole Effluent Toxicity Testing - Chronic Toxicity

           Starting  the effective  date of  this permit,  the  permittee  shall
           conduct biweekly chronic toxicity testa on a 24 hour composite sample
           of the final effluent.  If chronic toxicity is detected, the permittee
           shall  conduct   a  Toxicity  Reduction  Evaluation,   according   to
           specifications  in Part  I.e.4  of this permit.   Test  species  shall
           consist  of  Pimephales  promelas  (Fathead  minnows).    The  chronic
           toxicity  tests  shall  be conducted in general  accordance with  the
           procedures set out in the latest revision of "Short-Term Methods for
           Estimating the Chronic Toxicity of Effluents and Receiving Waters to
           Freshwater Organisms",  EPA/600-4-89-001,  if  control mortality exceeds
           20 percent,  the  test shall  be  considered invalid.   Chronic toxicity
           occurs when the No Observed  Effect Concentrations (NOECs)  (calculated
           within  a  95  percent   confidence   interval)  exceed(s)  the  permit
           limit(a).  Test  results  shall be  reported  along with  the Discharge
           Monitoring Report  (OMR) submitted for the end of the calendar period
           during which the  whole  effluent test was  run.   The report shall
           include all  the  physical testing as specified and shall  report test
           conditions, including temperature,  pH, conductivity, mortality, total
           residual  chlorine  concentration,  central mortality,  and  statistical
           methods used to calculate an NOEC.

           If the results for one year (26 consecutive weeks) of whole effluent
           testing indicate  no chronic toxicity,  the permittee may request, the
           permit issuing  authority to allow  the permittee to  reduce testing
           frequency.   The  permit  issuing authority  may  approve,  partially
           approve,  or deny the  request  based on  results  and other available
           information.

      4.   Toxicity  Reduction Evaluation (TRE)

           If the permittee fails  to meet toxicity requirements  specified in this
           permit, the permit issuing authority sihall determine  that a TRE  is
           necessary.   The  permittee shall be so notified and shall initiate  a
           TRE  immediately  thereafter.  The TRE Khali include a TRE Test Plan
           that must be submitted  to  the permitting  authority  within 60 days
           after notification of  a TRE requirement.   The permitting authority
           will then establish a deadline  for compliance.  The purpose of the TRE
           will be to establish the cause  of the toxicity,  locate the source(s)
           of  the  toxicity, and control or  provide treatment  for the  toxicity
           prior to  the deadline.

           If  acceptable  to  the  permit  issuing authority,  this  permit may  be
           reopened   and  modified   to incorporate any   additional  numerical
           limitations, a modified compliance schedule  if judged necessary by the
           permit issuing authority, and/or a  modified whole effluent protocol.

           Failure  to conduct an adequate TRE,  or  failure to  submit a  plan  or
           program  as described  above, or the submittal  of a plan or  program
           judged  inadequate by the permit  issuing authority, shall in  no  way
           relieve  the permittee  from the deadline for compliance  contained in
           this permit.
                                           10-24

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                                                   PART II

                                                   Page 9 of 19
                                                   Permit No.:  IL0654321

II.   MONITORING, RECORDING AND REPORTING REQUIREMENTS

      A.   Representative  Sampling.   Samples  taken  in  compliance with  the
           monitoring requirements  established  under  Part  I shall be collected
           from the effluent stream  prior to discharge into  the receiving waters.
           Samples  and  measurements shall be representative of the volume and
           nature of the monitored discharge.

      B.   Monitoring Procedures. Monitoring must be conducted according to test
           procedures  approved  under  40  CFR  Part   136,  unless  other  test
           procedures have been specified in this permit.

      C.   Penalties  for Tampering.   The  Act  provides  that  any  person  who
           falsifies,  tampers  with,  or  knowingly  renders  inaccurate,  any
           monitoring device or method  required to  be maintained  under this
           permit shall, upon conviction,  be punished  by a  fine of not more than
           $10,000 per violation, or by imprisonment  for not more than two years
           per violation, or by both.

      D.   Reporting of Monitoring Results.  Effluent monitoring results obtained
           during the previous month(s) shall  be summarized for each month and
           reported  on  a Discharge Monitoring Report  Form (EPA  No.  3320-1),
           postmarked no later than  the  28th  day of the  month  following the
           completed  reporting  period.    If no  discharge  occurs  during  the
           reporting period,  "no discharge" shall be  reported.   Until further
           notice,  sludge  monitoring  results  may be  reported in  the testing
           laboratory's  normal  format {there is  no  EPA standard  form at this
           time), but should be on  letter size  pages.  Legible copies of  these,
           and all other reports required herein, shall be  signed and certified
           in  accordance with the  Signatory Requirements  (see Part  IV).  and
           submitted to  the Director, Water Management Division  and the State
           water pollution control  agency at the following  addresses:
      S.
      F.
      G.
           original to:
           copy to:
                United States Environmental Protection Agency
                Attention:  Water Management Division
                             Compliance Branch

                State Department of Health
                Attention:  Permits and Enforcement
Compliance Schedules.  Reports of compliance or noncompliance with, or
any progress reports on  interim  and final requirements contained in
any Compliance Schedule  of this  permit shall be  submitted no later
than 14 days following each schedule date.

Additional Monitoring by  the Permittee.  If the permittee monitors any
pollutant more frequently  than required by this  permit,  using test
procedures approved under 40 CFR 136 or as specified in this permit,
the results of this monitoring shall be included in the calculation
and reporting  of the  data submitted  in the DMR.    Such increased
frequency shall also be  indicated.

Records Contents.  Records of monitoring information shall include:

1.   The date,  exact place, and time of sampling or measurements;

2.   The initials or  name(s)  of  the individual(s) who performed the
     sampling or measurements;

3.   The date(s)  analyses were performed;

4.   The time(s)  analyses were initiated;
                                      10-25

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                                             PAJVT i:

                                             Page 10 of 19
                                             Permit No.:  IL0654321

     5.   The  initials  or  name(a)  of  indiyidual(s)  who performed  the
          analyses;

     6.   References  and  written  procedures,  when  available,  for  the
          analytical techniques or methods used; and,

     7.   The  results of  such  analyses,  including  the bench  sheets,
          instrument  readouts,  computer  disks  or  tapes,  etc.,  used  to
          determine these  results.

H.   Retention of  Records.    The  permittee  shall  retain records  of  all
     monitoring  information,  including all  calibration  and  maintenance
     records  and  all  original  strip  chart recordings  for  continuous
     monitoring instrumentation, copies of all  reports  required by this
     permit, and records of all data used to complete the application for
     this permit,  for  a period of at least three  years from the date of the
     sample,  measurement,  report or  application.   This  period may  be
     extended by request of the Director  at  Any time.   Data collected on
     site, copies of Discharge Monitoring Reports, and a copy of this NPDES
     permit must be maintained on site during the duration of activity at
     the permitted location.

I.   Twenty-four Hour Notice of Noncomolianee Reporting.

     1.   The permittee shall  report any nonccmpliance which may seriously
          endanger health  or  the environment  as soon as possible,  but no
          later than twenty-four  (24)  hours  from the  tin*  the permittee
          first became aware  of  the circumstances.  The  report  shall be
          made to the EPA  Emergency Response Branch at  (312) 293-1788 and
          the State at (312)  370-9395.

     2.   The following occurrences of noncompliance shall be reported by
          telephone to the  EPA Compliance  Branch at  (312)  293-1589 and the
          State at (312)  331-4590 by the  first  workday (8:00 a.m.  - 4:30
          p.m.)  following  the  day the  permittee  became  aware  of  the
          circumstances:

          a.   Any  unanticipated  bypass which  exceeds  any  effluent
               limitation   in   the  permit (See  Part  III.G..  Bypass  of
               Treatment Facilities.);

          b.   Any upset  which exceeds   any  effluent  limitation  in the
               permit (See Part III.H.. Upset Conditions.!s or,

          c.   violation of a  maximum daily discharge limitation for any of
               the pollutants  listed in the permit to be reported within 24
               hours.

     3.   A written submission shall also be provided within five days of
          the time that  the permittee becomes aware of  the circumstances.
          The written submission shall contain:

          a.   A description of the noncompliance and  its cause;

          b.   The period  of  noncompliance, including exact dates and
               times;

          c.   The estimated time noncompliance  is expected to continue if
               it has not  been corrected; and,

          d.   Steps taken or planned to reduce,  eliminate,  and  prevent
               reoccurrence of the noncompliance.
                                    10-26

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                                        PAST II

                                        Page U of 19
                                        Permit No.:  IL0654321

     The Director may waive the written report on a case-by-caae basis
     if the  oral report has  been received  within 24 hours  by the
     Compliance Branch, Water Management Division by phone,  (312) 293-
     1589.
5.   Reports  shall  be  submitted to  the
     Reporting of Monitoring Results.
addresses  in  Part  II.P..
Other  Noncomoliance  Reporting.     Instances  of  noncompliance  not
required to be reported within 24  hours  shall be reported at the time
that monitoring reports  for  Part  II.D.  are submitted.   The reports
shall contain the information listed in Part II.I.2.

Inspection and Entry.  The permittee shall allow the Director, or an
authorized representative, upon the presentation  of credentials and
other documents as may be required by law, to:

1.   Enter upon the permittee's premises where a regulated facility or
     activity is located or conducted, or where records must be kept
     under the conditions of this permit;

2.   Have access to  and  copy,  at  reasonable times,  any records that
     must be kept under the conditions of this permit;

3.   inspect at reasonable times any facilities/ equipment (including
     monitoring  and control  equipment),  practices, or  operations
     regulated or required under this permit; and,

4.   Sample  or monitor  at  reasonable  times,  for  the purpose  of
     assuring permit compliance or as otherwise authorized by the Act,
     any substances or parameters at any location.
                           10-27

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                                                   Page 12 of 19
                                                   Permit No-:   IL06S4321
III.  COMPLIANCE RESPONSIBILITIES
      A.   Duty to Comply.  The permittee must comply with all conditions of this
           permit.  Any permit noncompliance constitutes a violation of the Act
           and  is grounds  for- enforcement  action;  for  permit  termination,
           revocation and reissuance,  or modification; or for denial of a permit
           renewal application.  The  permittee  shall give  the  Director advance
           notice of  any planned changes  at the permitted  facility or of  an
           activity which may result in permit noncompliance.

      B.   Penalties for Violations  of Permit Conditions.  The Act provide* that
           any person who violates a permit condition implementing Sections 301,
           302, 306,  307,  308,  318,  or  405  of the Act is subject to  a civil
           penalty not to exceed $25,000 per day of such violation.   Any person
           who willfully or negligently violates purmit  conditions implementing
           Sections 301,  302,  306, 307, or 308 of the Act is subject to a fine of
           not less than $5,000, nor more than $50,000  per day of violation,  or
           by  imprisonment  for not more than  3 years,  or both.   Except  as
           provided in permit conditions in  Part  III.G..  Bypass of  Treatment
           Facilities and Part III.H.. Upset Conditions, nothing in this permit
           shall be construed to relieve the permittee  of the civil or criminal
           penalties for noncompliance.

      C.   Need to Halt  or  Reduce Activity  not  a  Defense.  It shall  not  be a
           defense for a permittee  in an enforcement action  that it would have
           been necessary to halt or  reduce  the permitted  activity in order to
           maintain compliance with the conditions of this permit.

      D.   Duty to Mitigate.  The permittee  shall  take  all reasonable steps to
           minimize or prevent  any  discharge in violation  of this permit which
           has a reasonable likelihood of adversely affecting human health or the
           environment.

      E.   Proper Operation and Maintenance.  The  permittee  shall at all times
           properly operate and maintain all  facilities  and systems of treatment
           and control (and related  appurtenances) which are installed or used by
           the  permittee to  achieve  compliance  with   the conditions  of  this
           permit.   Proper operation and maintenance  also  includes. adequate
           laboratory  controls  and appropriate quality  assurance  procedures.
           This  provision  requires  the operation of back-up  or  auxiliary
           facilities or similar systems which are  installed by a permittee only
           when the  operation  is  necessary to  achieve  compliance  with the
           conditions of the permit.  However, the permittee shall operate, as a
           minimum, one  complete  set  of each main  line unit treatment process
           whether or  not this  process is  needed  to  achieve  permit effluent
           compliance.

      F.   Removed Substances.  Collected screenings, grit, solids, sludges, or
           other pollutants removed  in the course at treatment shall be  buried or
           disposed of  in such a  manner so  as to prevent  any  pollutant  from
           entering any waters of the state or creating  a health  hazard.  Filter
           backwash shall not be directly blended with or enter either  the  final
           plant discharge and/or waters of  the United  States.

      G.   Bypass of Treatment  Facilities;

           1.   Bypass not exceeding  limitations.   The permittee may  allow  any
                bypass to occur which does not  cause effluent  limitations  to be
                exceeded, but  only  if it also  is  for  essential maintenance to
                assure efficient operation.   These bypasses are not subject to
                the provisions  of paragraphs 2.  and 3.  of  this section.
                                           10-28

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                                             PART III

                                             Page 13 of 19
                                             Permit No.:  ILQ654321
     2.
Notice:
          a.   Anticipated bypass.   If  the  permittee knows in advance of
               the need  for  a bypass,  it  shall submit prior notice,  if
               possible at least 60 days before the date of the bypass.

          b.   Unanticipated bypass.  The permittee  shall submit notice of
               an  unanticipated  bypass as  required  under  Part  II.I..
               Twenty-four Hour Reporting.

     3.   Prohibition of bypass.

          a.   Bypass is prohibited and the Director may take enforcement
               action against a permittee for a bypass, unless:

               (1)   The bypass was  unavoidable to  prevent loss of life,
                     personal injury, or severe property damage;

               (2)   There were  no feasible alternatives  to  the bypass,
                     such as  the use of auxiliary  treatment facilities,
                     retention of untreated wastes, or maintenance during
                     normal periods of equipment downtime.  This condition
                     is not satisfied if adequate back-up equipment should
                     have been  installed in  the  exercise  of reasonable
                     engineering  judgement  to prevent a bypass  which
                     occurred during normal periods of equipment downtime
                     or preventive maintenance; and,

               (3)   The permittee submitted  notices as  required under
                     paragraph 2. of this section.

          b.   The  Director  may  approve  an  anticipated   bypass,  after
               considering its adverse effects,  if the Director determines
               that  it  will  meet the  three  conditions listed  above  in
               paragraph 3.a. of this section.

H.   Upset Conditions.

     1.   Effect of an upset. An upset constitutes  an affirmative defense
          to  an  action brought  for noncompliance  with technology based
          permit effluent limitations if the requirements of  paragraph 2.
          of  this  section  are  met.    No  determination   made  during
          administrative review of claims that noncoropliance was caused by
          upset,  and  before  an  action   for  noncompliance,  is  final
          administrative  action  subject   to  judicial   review  (i.e..
          Permittees will have the opportunity for a judicial determination
          on any claim of upset only in an  enforcement  action brought for
          noncompliance with technology-based permit effluent limitations) .

     2.   Conditions necessary for a demonstration  of upset...  -A permittee
          who wishes to establish the affirmative defense of upset shall
          demonstrate, through properly signed, contemporaneous operating
          logs, or other relevant  evidence  that:

          a.   An upset occurred and that  the permittee can  identify the
               cause(s) of the upset;

          b.   The  permitted facility was  at the time  being properly
               operated;

          c.   The  permittee submitted notice of  the  upset as required
               under Part II. I.,  Twenty-four  Hour Notice of Noncompliance
               Reporting; and,

          d.   The permittee  complied  with  any remedial measures required
               under P_art III.P.,  Duty  to  Mitigate.
                                   10-29

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                                        PART III

                                        Page 14 of 19
                                        Permit No.:  IL0654321

3.   Burden of proof.   In  any  enforcement proceeding,  the permittee
     seeking to establish the occurrence of an upset has  the burden of
     proof.

Toxic Pollutants.  The permittee  shall comply with effluent standards
or prohibitions established under Section  307 (a) of the Act for toxic
pollutants within the time  provided in the regulations that establish
those standards or prohibitions,  even if the permit has not yet been
modified to incorporate the requirement.

Chances  in Discharge  of  Toxic  Substances.  Notification shall  be
provided to the  Director as soon as the permittee knows  of,  or has
reason to believe:

1.   That any activity has  occurred or will occur which would result
     in the discharge, on  a routine or  frequent basis,  of any toxic
     pollutant which is not limited in the permit, if that discharge
     will exceed the highest of the following "notification levels":

     a.   One hundred micrograms per liter (100 ug/L);

     b.   Two hundred micrograms  per liter (200 ug/L)  for acrolein and
          acrylonitrile; five hundred mj.crograms per  liter {500 ug/L)
          for 2 , 4-dinitrophenol and for 2-methyl-4, 6-dinitrophenol;
          and one milligram per liter (1 mg/L) for antimony;

     c.   Five (5) times the maximum cor. cent rat ion value reported for
          that pollutant in the permit application in accordance with
          40 CFR 122.21(g)(7); or,

     d.   The level established by the Director in accordance with 40
          CFR 122.44(f).
2.   That any activity has occurred or will occur which would result
     in any  discharge,  on a  non-routine or  infrequent  basis,  of a
     toxic pollutant  which is  not limited  in the permit,  if that
     discharge will exceed the highest of the  following "notification
     levels":

     a.   Five hundred micrograms per  liter  {500 ug/L);

     b.   One milligram per liter (1 mg/L) for  antimony:

     c.   Ten (10) times the maximum concentration value  reported  for
          that pollutant in the permit application in  accordance with
          40 CFR 122.21(g)(7); or,

     d.   The level established by the Director in accordance with 40
          CFR 122.44(f).
                                10-30

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                                                   PAST IV

                                                   Page IS of 19
                                                   Permit No.:  IL0654321
IV.   GENERAL REQUIREMENTS
      A.   Planned Chanaea.  The permittee shall give notice to the Director as
           soon as possible of any planned physical alterations or additions to
           the permitted facility.  Notice is required only when:

           1.   The alteration or addition to a permitted facility may meet one
                of the  criteria for  determining whether a  facility is  a  new
                source as determined in 40 CFR 122.29(b); or

           2.   The alteration or addition could  significantly change the nature
                or  increase  the  quantity  of   pollutants  discharged.    This
                notification applies to pollutants which are subject neither to
                effluent  limitations   in  the   permit,   nor  to  notification
                requirements under Part IV.A.I.

      B.   Anticipated Noncomoliance.  The permittee shall give advance notice of
           any planned changes  in  the  permitted  facility or activity which may
           result in noncorapliance with permit requirements.

      C.   Permit Actions.  This permit may be modified,  revoked and reissued, or
           terminated for cause.  The filing  of a request by the permittee for a
           permit modification,  revocation and reissuance, or termination, or a
           notification of planned changes or anticipated noncompliance, does not
           stay any permit condition.

      D.   Duty to Reapplv.   If  the permittee wishes to continue  an activity
           regulated by this permit after the expiration date of this permit, the
           permittee must apply for and obtain  a  new permit.   The application
           should be submitted  at  least 180  days before the expiration date of
           this permit.

      E.   Duty to  Provide  Information.   The permittee shall  furnish  to the
           Director,  within a reasonable time, any information which the Director
           may request to determine whether cause exists  for modifying, revoking
           and reissuing, or terminating this permit, or  to determine compliance
           with this permit.  The permittee shall also furnish to the Director,
           upon request, copies  of records required to be kept by this permit.

      F.   Other Information.  When the permittee becomes aware that  it failed to
           submit  any  relevant  facts  in  a  permit  application, or submitted
           incorrect information in a permit application or any report to the
           Director,  it shall promptly submit such facts or information.

      G.   Signatory Requirements.    All  applications,   reports  or information
           submitted to the Director shall be signed and certified.

           1.   All permit applications shall be signed  as follows:

                a.   For a corporation:  by a responsible corporate officer;

                b.   For  a  partnership or sole  proprietorship:   by a general
                     partner  or  the  proprietor,  respectively;

                c.   For a municipality, State, Federal, or  other public agency:
                     by either  a principal executive officer or  ranking elected
                     official.

           2.   All  reports  required by  the  permit   and other   information
                requested by  the Director  shall  be signed by a person described
                above or by  a duly  authorized  representative of  that person.   A
                person is a  duly authorized  representative  only  if:

                a.   The authorization is  made  in writing by a person described
                     above  and  submitted  to  the  Director, and,
                                        10-31

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                                             PART IV

                                             Page 16 of 19
                                             Permit No.:  IL06S4321

          b.   The  authorization  specified either  an  individual or  a
               position having responsibility for the overall operation of
               the regulated facility or activity,  such as the position of
               plant  manager,  operator  of  a  well   or  a  well  field,
               superintendent, position of equivalent responsibility, or an
               individual  or  position having  overall  responsibility  for
               environmental matters for the company.   (A duly authorized
               representative may thus be either a named individual or any
               individual occupying a named jjosition.)

     3.   Changes to authorization.   If an authorization under paragraph
          IV.c.2. is no longer accurate because a different individual or
          position has  responsibility for  the overall operation  of  the
          facility,  a  new authorization  satisfying the  requirements of
          paragraph IV.G.2. must be submitted to the Director prior to or
          together with  any  reports,  information, or  applications to be
          signed by an authorized representative.

     4.   Certification.  Any person signing a  document under this section
          shall make the following certification:

          "I  certify under  penalty of  law that  this document  and  all
          attachments were prepared under  my direction or supervision in
          accordance with a  system  designed  to  assure that  qualified
          personnel properly  gather and evaluate the information submitted.
          Based  on  my inquiry  of  the person  or person* who  manage the
          system, or those persona directly responsible for gathering, the
          information, the information submitted  is,  to the best of my
          knowledge and belief, true, accurate, and complete.  X am aware
          that  there  are significant  penalties  for submitting false
          information, including the possibility of fine and imprisonment
          for knowing violations.*

H.   Penalties for^ Falsification  of Reports.   The  Act provides that any
     person who  knowingly makes any  false statement,  representation, or
     certification in any record or other docximent submitted or required to
     be  maintained  under  this permit,  including monitoring  reports or
     reports  of  compliance  or nonconipliance  shall,   upon  conviction be
     punished  by a fine  of  not more  than 5:10,000 per violation,  or by
     imprisonment for not more than two yeans  per violation, or by both.

I.   Availability  of  Reports.     Except  for  data  determined  to  be
     confidential under 40 CFR Part 2, all  reports prepared in accordance
     with the terms of this permit  shall be available for public inspection
     at  the office*  of the State  water  pollution control agency and the
     Director.   As required  by the Act, permit applications, permits and
     effluent data shall not be considered  confidential.

J.   Oil and Hazardous Substance Liability.  Nothing in this permit shall
     be  construed to  preclude the  institution of  any  legal  action or
     relieve  the permittee  from  any responsibilities,  liabilities, or
     penalties to which the permittee  is or may be  subject  under
     Section 311 of the Act.

K.   Coast Guard.  If the Permittee operates its facility at certain times
     as  a means  of  transportation over water, the Permittee shall comply
     with any  applicable regulations  promulgated by the Secretary of the
     department  in which  the Coast  Guard '.s  operating,  that establish
     specifications  for  safe  transportation,  handling,  carriage,  and
     storage of  pollutants.

L.   Property  Rights.   The  issuance  of this  permit  does not convey any
     property  rights of any sort, or any exclusive privileges,  nor does  it
     authorize any injury  to  private  property  or any invasion  of  personal
     rights,  nor any  infringement of federal,  state or  local   laws  or
     regulations.


                                     10-32

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                                             PART IV

                                             Page 17 of 19
                                             Permit No.:  IL06S4321

M.   Sever ability.  The provisions of this permit are sever able,  and  if any
     provision of this permit, or the  application of any provision of this
     permit to any circumstance,  is held invalid, the application of such
     provision to other  circumstances,  and  the remainder of this permit,
     shall not be affected thereby.

N.   Transfers.   This permit may be  automatically transferred  to  a new
     permittee if:

     1.   The current permittee notifies the Director at least 30 days in
          advance of the proposed transfer date;

     2.   The notice includes a written agreement between the existing and
          new permittees containing a specific date  for transfer of permit
          responsibility, coverage, and liability between them; and,

     3.   The  Director doe*  not  notify the  existing permittee  and the
          proposed new permittee of his or her intent to modify, or revoke
          and  reissue  the permit.  If this notice is  not  received, the
          transfer  is  effective  on the date  specified  in  the agreement
          mentioned in paragraph  2. above.

O.   State Laws.  Nothing in this  permit shall be construed to preclude the
     institution  of any legal  action  or relieve the permittee from any
     responsibilities,  liabilities, or penalties established pursuant to
     any applicable state  law or regulation under authority preserved by
     Section 510 of the Act.

P.   Reopener  Provision.   This   permit  may  be  reopened  and modified
     (following   proper  administrative   procedures)   to   include  the
     appropriate  effluent  limitations  (and  compliance  schedule,  if
     necessary), or other  appropriate requirements if one or more of the
     following events occurs:

     1.   Water Quality Standards;   The water  quality  standards of the
          receiving water(s)  to which the permittee discharges are modified
          in such  a manner as  to require different effluent limits than
          contained in this permit.

     2.   Wasteload Allocation;   A wasteload allocation is developed and
          approved  by  the  State  and/or EPA  for incorporation  in this
          permit.

     3.   Water Quality  Management Plan;  A revision to the current  water
          quality management  plan is  approved and adopted which calls for
          different effluent  limitations than contained  in this permit.
                                 10-33

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                                             ?AHT IV

                                             Page IS of 19
                                             Permit No.:  ILQ654321

Q.   Toxicitv Limitation-Reooener Provision.  This permit may be reopened
     and modified (following proper administrative procedures) to include
     a new compliance date, additional or modified numerical limitation*,
     a new or different compliance schedule, ,i change in the whole effluent
     protocol, or any other conditions related to the control of toxicants
     if one or more of the following events occur:
     1.


     2.





     3.





     4.





     5.
Toxieity was detected late in the life of the permit near or past
the deadline for compliance.

The TRE results  indicate that  compliance with the toxic limits
will  require  an implementation  schedule  past  the date  for
compliance  and the  permit  issuing  authority agrees with  the
conclusion.

The  TRE   results   indicate  that   the  toxicant(s)   represent
pollutant(s)  that  may  be   controlled  with specific numerical
limits, and  the  permit  issuing authority agrees that numerical
controls are the most appropriate course of action.

Following the implementation of numerical controls on toxicants,
the  permit  issuing  authority agrees  that  a modified  whole
effluent protocol is necessary to compensate for those toxicants
that are controlled numerically.

The TRE reveals other  unique conditions or characteristics which,
in  the opinion  of  the permit issuing  authority,  justify the
incorporation of unanticipated special conditions in  the permit.
                                      10-34

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                                                    Page 19  of  19
                                                    Permit No.;   IL0654321

V.  SPECIAL REQUIREMENTS

      A.   Beat Management Practices  (BMP)  Plan

           A BMP plan shall be developed within six month* of permit reissuance,
           addressing each of the nine  specific requirements  described in  the
           June 1981 EPA document, NPDES  BMP  Guidance  Document;.   Emphasis  shall
           be  placed on  good housekeeping practices,  visual  inspection,  and
           preventative maintenance.

           The  BMP  plan  shall  be  written  up  and  delivered  to  the  U.S.
           Environmental Protection Agency  no later than February 5,  1990.

      B.   8MP yiBPleraentation

           The BMP plan shall be  fully implemented within twelve months of permit
           reissuance.  An implementation report shall be delivered to the U.S.
           Environmental Protection Agency  no later than August S,  1990.

      C.   Site-gpqeifle BMPs

           The following site-specific BMPs shall  be included:

           1.   Tank Number 42: Remedial action is  required to repair the damaged
                tank.   This shall include  transfer of the contents to another
                vessel  

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10-36

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EXAMPLE FACT SHEET
         10-37

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10-38

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  NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES)  PERMIT
                            FACT SHEET
Permittee Name:

NPDES Permit
Number:

Mailing Address
Location:


Contact Person:

Telephone:
               Luster Glass, Inc.


               IL0654321

               P.O. Box 319
               Morris, IL  60123

               1 River Ridge Drive
               Morris, IL 60123

               Mr. John Baker,  Vice President

               (312)  834-4536
I.
Status of Permit
NPDES Permit  No.  IL0654321 was issued on  August  5,  1984,  became
effective on August 31, 1984,  and expired on August 31, 1989.  The
permittee submitted an NPDES permit application for the renewal of
the permit on March 1, 1989.

II.  Facility Description

Luster Glass Inc.  operates a manufacturing  facility in Morris, IL.
The facility specializes in manufacturing auto  glass.  On average,
40,000 sq. ft./day of auto tempered glass,  and  275,000 sq. ft./day
of auto laminated glass is produced at the facility.

Ill.  Description of Discharge

All wastewater  generated at this  facility is  discharged through
Outfall  001  to the  Illinois  River.   The  primary waste streams
discharged through Outfall  001  are process and rinse waters from
the glass manufacturing processes and cooling tower blowdown.  The
glass manufacturing process wastewaters from auto glass tempering
(cutting, grinding, polishing  edges,  bending,  and tempering) and
auto glass lamination  (cutting, bending,  washing,  and laminating)
are routed through a wastewater treatment system consisting of oil
and  water separators  and  settling  basins.   The cooling  tower
blowdown is not treated prior to discharge.

IV.  Receiving Water

The receiving water for Outfall 001 is the  Illinois River, Segment
16 of  the  Northern  Illinois  River  Basin.    Downstream of the
facility, the Illinois River flows approximately 3  miles to Segment
15 of the Northern Illinois River Basin.  Following is a summary of
flow data for Segment  16 of the Illinois River:
                                  10-39

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                                                  Fact Sheet
                                                  Page 2 of 21

     Average Flow  - 446.7 cfs
     Harmonic Mean Flow  - 245.5 cfs
     7Q10  - 70.9 cfs
     1Q10  - 58.8 cfs

The use designations for the Illinois River are given below:

     Indigenous Aquatic Life

The applicable water quality  standards  to protect these uses are
specified  the  State Water  Pollution Control  Rules in  Part  302
{State Administrative  Code, Title  35 -  Environmental Protection;
Subtitle C - Water Pollution,  Chapter 1; adopted March 17, 1980).
The effluent standards are found in Part 304.


V.   Description of Discharge

     a.   Permit Application Summary

The following  table  summarizes the  discharge  characteristics of
Outfall 001 as  reported in the NPDES permit application dated March
1, 1989:

                         Long-Term      Daily
Parameter                Average        Maximum
Flow (MOD)                 4.563         4.591
TSS (mg/1)                18.8           50.0
COD (mg/1)                 ND            50.0
pH (S.U.)                  6.6 min.       9.0 max.
Oil & Grease (mg/1)       12             22
Phosphorus  (Ibs/day)      19             29
Zinc (mg/1)                0.036          0.07
Lead (mg/1)                0.025          0.047

Note:  Only data for parameters  reported  above detection limits are
shown above.

     b.   Discharge Monitoring Report (DMR) Data

A summary  of DMR  data  is given in Table  l.   This data was taken
from March 1988 through February 1989.

Whole Effluent Toxicity  (WET)  testing  performed  during the last
year of the permit term (March  1988  to February 1989) demonstrated
acute toxicity at  Outfall 001.   Test results indicated a fathead
minnow LC50 of 8 percent and a Ceriodaphr.ia LC50 of 15.8 percent.
Chronic Toxicity tests also demonstrated toxicity at Outfall 001.
Chronic toxicity test  results  indicated a fathead minnow NOEC of
1.3 percent and a  Ceriodaphnia NOEC of  2.7 percent.  A summary of
WET data for Luster is also presented in Table 1.
                                 10-40

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                                                  Fact Sheet
                                                  Page 3 of 21

VI.   Proposed Technology-Based Effluent Limitations

Regulations promulgated  at  40 CFR §122.44(a)  require technology-
based effluent limitations to be placed in NPDES permits based on
National  effluent  limitations  guidelines  and  standards,  best
professional  judgement  (BPJ),   or  a  combination   of  the  two.
Discharges  from  Outfall  001  are  subject  to effluent limitations
given in 40 CFR Part 426 for  the Glass Manufacturing Point Source
Category, and State effluent  and water quality standards.

Limits were developed for Luster Glass Inc. based on an evaluation
of the permit application and  DMRs.  Lead and zinc were detected in
significant concentrations  in the  discharge as reported in DMRs.
While the previous permit did  not contain limits for lead and zinc,
monitoring was required.   Thus,  technology-based  effluent limits
were set for zinc  found in the cooling tower blowdown.  Technology-
based limits were also established for lead which is found in the
process wastewater, however water quality-based limits were found
to be more limiting (see Section VII of this Fact Sheet).

Effluent mass limits for  total suspended solids (TSS), phosphorus,
and  oil and  grease are based on  the best practicable  control
technology currently available (BPT)  limitations specified for the
Automotive Glass  Tempering  Subcategory in 40  CFR  §426.62 and for
the  Automotive  Glass Laminating  Subcategory  in 40  CFR  §426.72.
These limitations are shown below:

              Automotive  Glass Tempering Subcategorv
Pollutant

TSS
Oil and Grease
     Effluent Limits
Monthly Avg.        Daily Max.
(Ib/lQOOft2)        (Ib/lOOOft2)
0.25
0.13
 0.40
 0.13
pH shall be within the range of 6.0 to 9.0 standard units.

             Automotive Glass Laminating Subcategory

                                        Effluent Limits
                                   Month
Pollutant
Monthly Avg.
(lb/1000ft2)
 Daily Max.
(Ib/I000ft:)
TSS
Oil and Grease
Phosphorus
0.90
0.36
0.22
 0.90
 0 .36
 0.22
pH shall be within the range of 6.0 to 9.0 standard units.
                                10-41

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                                                   Fact  Sheet
                                                   Page  4  of 21

Effluent  limitations  for oil and grease, TSS, phosphorus, and  pH
from  the  process  wastewater  contribution  to  Outfall  001  are
calculated using the above effluent limits and the production rates
of 40,000 square feet per day of tempered glass and 275,000  square
feet per day of laminated glass.  The TSS effluent limitations for
cooling tower  blowdown are based on State Effluent Standards for
TSS in non-process  wastewaters,  including cooling tower blowdown.
Calculations  of the  effluent  limitations  are shown below.    It
should be  noted that both mass and  concentration limits will  be
applied to Outfall  001  for oil  and grease, TSS,  and phosphorus.

Oil and Grease

Mass Limitations  (Monthly Average and Daily Maximum)

Oil &  Grease *  (40,000 ftVday (tempered.)  x 0.13  lb/1000  ft3)   +
(275,000 ftVday (laminated)  x 0.36 lb/1000 ft2) = 5.2  +  99 = 104.2
Ibs/day

Concentration Limitations - Outfall 001 (Monthly Average and Daily
Maximum)

Oil & Grease =  (104.2 Ibs/day)  (454 g/ 1 .:.b) (1000 mg/ 1 g) (1  gal/
3.785 1)(1 day/ 4.563  106 gal) = 2.74 rag/1

TSS

Mass Limitations -  Process Wastewater  (Monthly Average)

TSS =  [(40,000  ftVday  (tempered)  x 0.25 lb/1000  ft2)  +  (275,000
ftVday (laminated)  x 0.9 lb/1000 ft2) ] /1000 =  257.5 Ibs/day

Mass Limitations -  Process Wastewater  (Daily Maximum)

TSS =  [(40,000 ftVday  (tempered) x  0.4 lb/1000  ft2)  +  (275,000
ftVday (laminated)  x 0.9 lb/1000 ft2)]/10:)0 =  263.5 Ibs/day

Mass Limitations -  Cooling Tower Blowdown (Monthly Average)

TSS' =  (25 mg/l)(0.45  106 gal/day) (1 lb/454,000 mg)(3.785  1/gal)  =
93.8 Ibs/day

Mass Limitations -  Cooling Tower Blowdown (Daily Maximum)

TSS =  (50 mg/l)(0.45  106 gal/day)(l lb/454,000 mg)(3.785  1/gal)  =
187.6 Ibs/day

Mass Limitations -  Outfall 001  (Monthly  Average)

TSS = 257.5 Ibs/day +  93.8 Ibs/day = 351. j Ibs/day
                                 10-42

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                                                   Fact Sheet
                                                   Page 5 of 21

Mass Limitations  - Outfall  001  (Daily Maximum)

TSS = 263.5 Ibs/day  +  187.6  Ibs/day = 451.1  Ibs/day

Concentration Limitations  -  Outfall 001  (Monthly Average)

TSS = (351.3 Ibs/day) (454,000 mg/lb) (1 gal/3.785  1) (day  /4.563 106
gal) =9.23 mg/1

Concentration Limitations  -  Outfall 001  (Daily  Maximum)

TSS = (451.1 Ibs/day)(454,000 mg/lb)(1 gal/3.785  1)(day  /4.S63 106
gal) = 11.86 mg/1

Phosphorus

Mass Limitations - Outfall 001 (Monthly Average  and Daily Maximum)

Phosphorus = 275,000 ftVday (laminated)  x  0.06  lb/1000 ft2)  =16.5
Ibs/day

Concentration Limitations - Outfall 001  (Monthly Average and Daily
Maximum)

Phosphorus  =  (16.5   Ibs/day) (454,000 mg/lb) (1  gal/3.785  1) (day
/4.S63 106 gal)  =0.43 mg/1

EH

pH limits are based  on State effluent standards,  as follows:

                     State Effluent Standards

                                    Monthly Avg.        Daily Max.
Pollutant /Parameter  Range          (mg/1) 	       (mcr/l)	

pH                   6.0-9.0       N/A                N/A
                                 10-43

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                                                  Pact Sheet
                                                  Page 6 of 21
Toxic Pollutants
Zinc  and  lead were  detected  in the effluent  discharge  when the
previous permit was  issued.  At that time no limits were set, but
a requirement was made to monitor for zi:ic and lead.  Significant
concentrations of zinc  (used  as a corrosion inhibitor in cooling
water) and lead (from lead soldering of products) have been found,
as  reported  in  DMRs.    Therefore,  technology-based  effluent
limitations are being established  and will be included in the draft
permit.

Technology-based effluent limitations for the toxic pollutant zinc
present in the cooling tower blowdown are based on the transfer of
the  best  available  technology  economically  achievable   (BAT)
limitations specified in the Steam Electric Effluent Guidelines and
Standards at  40  CPR §423.13 (d) (1) .   These  limitations  are shown
below:
                     BAT Effluent  Limitations

                    Monthly Avg.        Daily Max.
Pollutant               (ma/1)              (mg/1)
Zinc  (total)             1.0                1.0

Using the average blowdown flow from the cooling towers (0.45 mgd),
monthly average and daily maximum mass limitations are calculated
as follows:

Zinc =  (1.0 mg/1)(0.45  106 gal/day)(1 lb/454,000 mg)(3.785 1/gal)
=3.75 Ibs/day

Equivalent end-of-pipe concentration effluent limitations are also
being established in the draft  permit.  Using the  total Outfall 001
flow  (4.563 mgd), monthly average and daily maximum concentration
limitations are calculated as  follows:

Zinc = (3.75 Ibs/day) (454,000 mg/lb)  (1 gal/3.785  1) (day /4.S63 106
gal) =0.10 mg/1

Technology-based effluent limitations for lead found in the process
wastewaters are based on transfer of BAT  limitations  specified in
the Metal  Finishing Effluent  Guidelines  and Standards  at 40 CFR
§433.14(a).  These limitations, which are based on the performance
of lime precipitation and  sedimentation,  are shown below.

                     BAT Effluent  Limitations

                     Monthly Avg.        Daily Max.
Pollutant               (ma/1)              (ma/1)
Lead  (total)             0.43               0.69
                               10-44

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                                                  Fact Sheet
                                                  Page 7 of 21

Due  to  the  potential  for  dilution  of  the  treated  process
wastewaters by  the  cooling tower blowdown wastewaters,  both mass
and concentration limitations are established.  Using the average
process  flow  (4.113  mgd),  mass limitations  are  calculated  as
follows:

Monthly Average

Lead = (0.43 tng/1) (4.113  10* gal/day) (1 lb/454,000 mg) (3.785 1/gal)
= 14.74 Ibs/day

Daily Maximum

Lead = (0.69 tng/1) (4.113  106 gal/day) (1 lb/454,000 mg) (3.785 1/gal)
= 23.66 Ibs/day

Equivalent end-of-pipe concentration effluent  limitations are also
being established in the  draft permit.  Using the total Outfall 001
flow  (4.563 mgd),  concentration limitations  are  calculated  as
follows:

Monthly Average

Lead = (14.74 Ibs/day)(454,000 mg/lb)(1 gal/3.785 1)(day /4.563  106
gal) = 0.38 mg/1

Daily Maximum

Lead = (23.66 Ibs/day) (454,000 mg/lb) (l gal/3.785 1)  (day /4.563  106
gal) - 0.62 mg/1


VII. Proposed Water Quality-Based Effluent Limitations

The  State  water quality  standards  require  that   point  source
discharges  shall not cause  a  violation of any applicable water
quality standards nor interfere with the attainment  or maintenance
of that water quality which assures  the protection and propagation
of  a  balanced  indigenous population  of  shellfish,  fish,  and
wildlife and  allows  recreational activities in and on the water.
In addition, a requirement of the State water quality standards is
that no effluent shall, alone or in combination with  other sources,
cause a violation of any applicable water quality standard.


Temperature

Temperature  limits  are based on State water quality standards as
follows:
                                10-45

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                                                  Fact Sheet
                                                  Page 8 of 21

                    State ...Water Quality Limits

Pollutant/Parameter      Range	

Temperature              Not greater  than  2.8°C above ambient, or
                         1. 7°C above  the i: oil owing maximum limits:
                         in December  through March,  16°C  (60°F)
                         and in April through November, 32°C (90°F)

Toxic Pollutants

Based on evaluation  of  the NPDES permit application and DMR data
submitted  by  Luster Glass  Inc.,  the  following pollutants  and
parameters for which applicable State water quality standards are
available are present in Outfall 001:   lead and zinc. Based on the
fact that no other toxic pollutants are expected to be present in
Outfall  001   at  significant   concentrations,   evaluation  for
compliance with water quality standards will  only be performed for
lead and zinc.

The State  water quality  regulations require  that  water quality
standards be achieved under the following critical receiving water
flow conditions:

     Chronic water quality standards:
     7 day, 10 year return frequency flow  (7Q10)

     Acute water quality standards:
     One-third (1/3) of the 7Q10 flow

The 7Q10 for the  Illinois River is 70.9 cubic  feet per second (cfs)

The facility provided a study of the  outfall  which showed that the
outfall quickly  achieved  complete  mixing across the width of the
river.  Dilution at  the edge  of the  mixir.g zone can therefore be
characterized by the complete mixing equation:

          Cr = (Cd){Qd) +  (Cs){Qs)
                    (Qd + Qs)

where     Cr = the  receiving water concentration,
          Cd = the  effluent concentration,
          Qd = the  effluent flow,
          Cs = the  receiving water background concentration,  and
          Qs = the  appropriate receiving water flow.

The receiving water concentrations  (Cr)  expected in the  Illinois
River are calculated using the equation described above, and the
following data:
                                  10-46

-------
Pollutant

Lead
      Effluent
Concentration  (Cd)*
	(ma/1)	

       0.38
    Fact Sheet
    Page 9 of 21

  Receiving Water
Concentration (Cs)**
	(ma/1)	
       0
Zinc
       0.21
       0.07
* - Maximum daily concentration reported in the application Form 2C
** - Source U.S.G.S. STORET
For comparison with acute water quality standards,  receiving water
concentrations are calculated  as  follows:

Cr (lead) = [(0.38 mg/1)(7.06 cfs) + (0 mg/1)(23.6  cfs)]/(7.06 cfs
             + 23.6 cfs)
          = 0.088 mg/1

Cr (zinc) = [ (0.21 mg/1) (7.06  cfs)  +  (0.07 mg/1) (23.6  cfs)]/(7.06
            cfs * 23.6 cfs)
          = 0.102 mg/1

For  comparison with  chronic water quality  standards,  receiving
water concentrations  are calculated as  follows:

Cr (lead) = [(0.38 mg/1)(7.06 cfs) + (0 mg/1)(70.9  cfs)]/(7.06 cfs
             + 70.9 cfs)
          = 0.034 mg/1

Cr (zinc) = [(0.21 mg/1)(7.06  cfs)  +  (0.07 mg/1)(70.9  cfs)]/(7.06
             cfs + 70.9 cfs)
          = 0.083 mg/1

The  following  table  compares  each  receiving water  concentration
calculated above with the State Water  Quality Standard  for aquatic
life protection:

Pollutant
Zinc
Chronic
Acute
Lead
Chronic
Acute
State
Standard
(ucr/1)

110
120

3.2
82
Receiving Wate
Concentration
(|ia/l)

83
102

34
88
                                10-47

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                                                  Fact Sheet
                                                  Page 10 of 21

Since the calculated receiving water concentrations are less than
the  criterion for zinc and greater than  the  criterion for lead,
water quality limits will be necessary for lead, but not for zinc.
It should be noted that the procedure us=d above does not account
for  the  variability  of  the pollutant:   concentrations  in  the
effluent.   The  EPA Technical  Support  Document for Water Quality-
based Toxics Control recommends accounting for this variability by
calculating  the  reasonable  potential  ;:or pollutants to  cause
exceedances  of  water  quality  standards.    Specifically,  the
reasonable  potential   is  calculated using the maximum  expected
effluent   concentration,    which  is   estimated   by  using   a
multiplication factor (F)  that incorporates both the coefficient of
variation  (CV)  and the number of effluent samples collected.   If
this methodology were used with the existing data for Luster Glass,
Inc., there would be a reasonable potential for the concentration
of zinc in the discharge to exceed both the acute and chronic water
quality standards, and thus water quality permit limits will also
be calculated for zinc.

The  following   equation   is   used   to  calculate  the  effluent
concentrations  [which  is  commonly referred to  as the waste load
allocation  (WLA) ] for lead and zinc that will  ensure protection of
the State water quality standard.

          Cd = WLA =  Cr  (Qd  + Qs) - (Cs;  (Qs)
                                Qd

     where     Cd - WLA = waste load allccation
               Cr = the applicable water quality standard
               Qd = the effluent flow =7.06 cfs
               Qs = the appropriate receiving water flow
               Cs = the receiving water background concentration

Based on the following information,  the waste load allocations for
lead and zinc are calculated.

               Cr = Acute State Water        Cs = Upstream
Pollutant      	Quality Standard         	Concentration

Lead           0.082 mg/1                    0 mg/1
Zinc           0.12 mg/1                     0.07 mg/1


               Cr = Chronic State Water      Cs = Upstream
Pollutant      	Quality Standard         	Concentration _

Lead           0.0032 mg/1                   0 mg/1
Zinc           0.11 mg/1                     0.07 mg/1
                                10-48

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                                                  Fact Sheet
                                                  Page 11 of 21

Lead  (acute)   Cd =   [(0.082  mg/1)(7.06  cfs  +  23.6  cfs)   -   (0
                   mg/1) (23.6 cfs}]  / 7.06 cfs
                 =0.36 mg/1

Lead  (chronic)  Cd  =  [(0.0032 mg/1) (7.06  cfs +  70.9 cfs)  -   (0
                     mg/1) (70.9 cfs)]/ 7.06 cfs
                  = 0.04 mg/1

Zinc  (acute)  Cd =   [(0.12  mg/1) (7.06  cfs  + 23.6  cfs)   -   (0.07
                   mg/1) (23.6 cfs)]  / 7.06 cfs
                 =0.29 mg/1

Zinc  (chronic)  Cd =  [(O.ll mg/1) (7.06 cfs  + 70.9  cfs)  -   (0.07
                     mg/1) (70.9 cfs)]/ 7.06 cfs = 0.51 mg/1

Given that all State water quality standards are expressed as never
to be exceeded (i.e., water quality-based limits must  be protective
of  the  most  stringent  waste load  allocation) ,  a maximum daily
limitation  (MDL)  and  a  average monthly limitation (AML)  for lead
and zinc are calculated using the waste load allocations calculated
above.   It should be noted that the  ratio of daily maximum to
monthly average  for the  technology-based effluent limitations for
lead and  zinc  are used  to derive  the  MDL and AML.   Specifically,
these ratios are  1.6 for lead and 1.0 for zinc.

Lead - Since  the chronic WLA  is more  limiting than the acute WLA
(i.e., 0.04 mg/1 <  0.36 mg/1),  it will be used as  the basis for
limitations.   Since  the chronic  WLA can  never be exceeded,  0.04
mg/1 is used as  the MDL.  The AML is calculated as follows:
     0.04 mg/1
        1.6
                =0.03 mg/1
Zinc - Since  the  acute  WLA is more limiting than the chronic WLA
(i.e.,  0.29 mg/1  < 0.51 mg/1), it will be  used  as the basis for
limitations.  Since the  acute  WLA can never be exceeded, 0.029 mg/1
is used as the MDL.  The AML  is calculated as follows:
     0.29 mg/1
        1.0
                =0.29 mg/1
Comparing   the   chemical   specific  water  quality-based  limits
calculated  above with the  technology-based effluent limitations
calculated  for  Outfall  001  (see  Section  VI  above),   the water
quality-based  limits  for  lead   are  more  stringent  than   the
technology-based limits,  so they  will  be used as  the  basis  for
effluent limits in the permit-  Since the technology-based effluent
limits  for  zinc  are more stringent  than the water  quality-based
                                 10-49

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                                                  Fact Sheet
                                                  Page 12 of 21

limits, the technology-based effluent limits will be used.

Equivalent  end-of-pipe  mass effluent limitations  are also being
established in the draft permit.  Using  the  total Outfall 001 flow
(4.563 mgd), mass limitations for lead are  calculated as follows:

MDL =  (0.04 mg/1) (4.563 106 gal/day) (1 It/454,000 mg) (3.785 1/gal)
    =1.52 Ibs/day

AML =  (0.03 mg/1)(4.563 106 gal/day)(1 lb/454,000 mg)(3.785 1/gal)
    -1.14 Ibs/day


Whole Effluent Toxicity

The previous  NPDES  permit issued  to  the  Luster  Glass  facility
contained a requirement  for conducting  monthly acute and chronic
toxicity  tests  during the fourth and  fifth  year  of  the  permit
(March 1988 through  February 1989).  The test species selected by
the facility was  the  fathead minnow, based on an initial comparison
of species sensitivity performed in February 1988.   The results of
these toxicity tests  were reviewed to determine whether an effluent
limit on toxicity should be developed for the permit.

The concentration of acute and  chronic  toxicity in the receiving
water is calculated and is  then compared to the State water quality
standards.   The receiving  water concentrations  for acute  and
chronic toxicity were calculated using the  following formula:

          Cr = (Cd)(Qd)  +  (Cs)(Qs)
                    (Qd + Qs)
Where
       Cr = receiving water concentration
       Cd = effluent concentration
       Qd = effluent flow
       Cs = receiving water background concentration
       Qs = appropriate receiving water f.!.ow

The  following  summarizes the  toxicity data submitted  by Luster
Glass for the period from March 1988 to February 1989:
                                 10-50

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                                                  Fact  Sheet
                                                  Page  13  of  21
Toxicity Data  (Fathead minnows)


(% effluent)
                            NOEC
                          (% effluent;
               58.0
               25.2
               55.0
               46.3
               44.8
                5.9
               67.8
                3
               50
               52
               32
               41.7
                    50
                    3
                    10
                    30
                    25
                    1
                    10
                    1
                    30
                    10
                    3
                    30
All toxicity testing by Luster Glass involved the use of upstream
ambient  water  for  the   control  and  diluent,   so  that  in  all
calculations, the  upstream toxicity is assumed  to  be zero.   The
highest result of chronic  toxicity measured was an NOEC equal to 1%
effluent.  By dividing 1 into 100, the NOEC is converted to  chronic
Toxic Units (TUC) .  Similarly for acute toxicity,  the highest acute
toxicity was measured  at  an LC50 equal  to 3.9 % which converts  to
25.6 TU..

The resultant receiving water concentration  (Cr)  in toxic units for
both acute and chronic toxicity are  calculated using the following
data:

          Cs = 0
          Qs = 23.6 cfs (one third the 7Q10  for acute protection)
          Qs = 70.9 cfs (the 7Q10 for chronic protection)
          Qd = 7.06 cfs

     Acute

     Cr =  (25.6 TO,}  (7.06 cfs)/(7.06  cfs +  23.6  cfs)
        = 5.9 TU,

     Chronic

     Cr =  (100 TUC)  (7.06  cfs)/(7.06 cfs  + 70.9  cfs)
        = 9.1 TUC
                                 10-51

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                                                   Fact  Sheet
                                                   Page  14  of 21

The State water quality standards for acu;e and chronic  protection
are summarized below:

      State  Water  Quality  Standard for Acute Protection  =0.3 TUa
      State  Water  Quality  Standard for Chronic Protection =1.0 TUC

WET limits would be necessary since the calculated receiving water
concentrations exceed the state water quality  standards for both
acute and chronic protection:

For acute protection 5.9  TU, > 0.3 TU,
For chronic protection 9.1 TUC > 1.0 TUC


Using steady state assumptions, the WLAs were calculated using the
following formula:

Cd =  [Cr(Qd +  Qs)-(Cs)(Qs)]  /  Qd

where:
      Cd = Concentration of the pollutant  in  the discharge,  or waste
          load allocation
      Cr = State Water  Quality  Standard
          for  chronic  protection  =  1.0 TUt;
          for  acute  protection =  0.3  TU,
      Qd = Discharge  flow  =7.06 cfs
      Qs = Appropriate  receiving water flow
          chronic flow (7Q10)  =70.9  cfs
          acute flow = 23.6  cfs
      Cs = Receiving  water or upstream concentration = 0

Assuming zero  background toxicity, the  limits  are calculated  as
follows:

WLA (acute) =  [{0.3  TU.)(7.06 cfs  + 23.6  cfs)]  - [(0)(23.6  cfs)]

                                    7.06  Cfs

            =  1.3 TU,

WLA (chronic)  = [(1.0  TUC) (7.06 cfs +  70.9 cfs)]  -  [(0) (70.9  cfs)]
                                      —-_-—


               =   11.0  TUC

An acute to chronic  ratio (ACR)  was calculated from the toxicity
data by taking the average ACR from each data set as follows:
                                 10-52

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                                                   Fact  Sheet
                                                   Page  15  of  21
           (% effluent!

               58.0
               25.2
               55.0
               46.3
               44.8
                5.9
               67.8
                3.9
               50.1
               52.0
               32.1
               41.7
        NOEC
        effluent)

          50
          3
          10
          30
          25
          1
          10
          1
          30
          10
          3
          30
          Average
ACR

1.16
8.40
5.50
1.54
1.79
5.9
6.78
3.9
1.67
5.20
10.7
                                             4.5
The acute  WLA  (in  TU.) are  converted to TUC using  the acute  to
chronic ratio  (ACR) as follows:
     WLA  {in TUi-c)
= 1.3 TU. * ACR
  = 1.3  TUa * 4.5
  = 5.9  TU,,
Given that all State water quality standards are expressed as never
to be exceeded (i.e., water quality-based limits must be protective
of  the  most  stringent waste  load  allocation) ,  a  maximum daily
limitation  (MDL)  and a average monthly  limitation   (AMD for WET
were calculated using the waste load allocations calculated above.
A ratio of daily maximum to monthly  average of 1.6  is assumed for
WET based upon technolgy-based effluent limits for  lead.

Since the acute WLA is more limiting than the chronic WLA  (i.e.,
5.9 TUac < 11.0 TUC) ,  it will be used as the basis for limitations.
Since the acute WLA  can never be exceeded, 5.9 TUac  is used as the
MDL.  The AML is calculated as follows:
     5.9 TU,
        1.6
                = 3.7 TU,
The permittee  shall conduct chronic  toxicity  tests according  to
methods outlined in "Short Term Methods for Estimating  the Chronic
Toxicity of Effluents and Receiving Waters to Freshwater Organisms"
(EPA 600/4-89 001) .
                                10-53

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                                                  Fact Sheet
                                                  Page 16 of 21
VIII.  Proposed Effluent Limitations
Table 2  summarizes  the proposed effluent:  limitations for Outfall
001.  Proposed effluent limitations for zinc are based on BPJ.  The
limitation  for  temperature  is  based  on  State  water  quality
standards.  The proposed limitations for lead were calculated above
as  chemical  specific  water  quality-based  limitations.    The
remainder of the  effluent limitations are based on BPT/BAT effluent
guidelines at 40 CFR Part 426 and State effluent standards.

IX.  Monitoring Requirements

Monitoring for those pollutants expected to be present in Outfall
001 (i.e., TSS, oil  and grease, phosphorus,  lead, and  zinc) will be
required  once per week.  Except for oil and  grease,  for  which a
grab sample  is required,  24-hour composite  samples are required.
Temperature is to be monitored continuously during discharge.

Whole effluent  toxicity  testing for chronic toxicity shall be
conducted  2/month   on  a 24-hour  composite  sample  of  the  final
effluent.

X.   Special Conditions

Luster Glass Inc. will  be  required to update  their existing Best
Management  Practices  (BMP)  plan to  address  the potential  for
leakage of gasoline from Tank Number 42 and nitric acid from the
drum  storage  area.    Specifically,  Luster  Glass  Inc.   should
undertake the following two site-specific BMPs  and incorporate them
into their  plan.    First,  remedial action  must be taken  on Tank
Number  42 to  repair  the  damaged tank.    The  gasoline  must be
transferred to another vessel (e.g., tank truck) while the tank is
cleaned,  repaired,   welded  or  holes  plugged.     To  prevent
environmental damage at this site in the  future, the following BMPs
should be incorporated into  the plan:  visual inspection, secondary
containment, preventative maintenance, or some  combination thereof.
Secondly, the drum  storage area must be cleaned  up  by following
procedures such as  the following:  inventory the drums to identify
the contents and amounts of chemicals therein;  inspect the drums
for deterioration or leaks,  and segregate and adequately dispose of
the leaking or deteriorating drums,-  remove  and adequately dispose
of any contaminated soil;   neatly stack t;he remaining drums in a
manner  to  eliminate hazards  to humans  or  the  environment by
isolating the drums from walkways or roadways, placing them on an
impervious pad,  covering the storage area,  diking the area, moving
the storage area away from the stream or some  combination thereof.
                                 10-54

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                                                  Fact Sheet
                                                  Page 17 of  21
XI.   Information Sources
While developing effluent limitations, monitoring requirements, and
special conditions for the draft permit,  the following information
sources were used:

(1)  EPA NPDES Application  Forms 1  and 2C dated October 1980 and
     February 1985, respectively.

(2)  State Effluent Standards,  Part 304 of the State Administrative
     Code, Title 35 -  Environmental  Protection;  Subtitle C  - Water
     Pollution, adopted March  17, 1980.

(3)  Division files related to  the Luster Glass Inc. NPDES Permit
     No. IL0654321.

(4)  State  Water  Quality  Standards,  Part  302  of  the  State
     Administrative Code,  Title  35  -  Environmental  Protection;
     Subtitle C - Water Pollution, adopted March 17, 1980.

(5)  EPA Technical Support Document  for Water Quality-Based Toxics
     Control.

(6)  40 CFR Parts 423, 433, and  426.
                                10-55

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                                                  Fact Sheet
                                                  Page 18 of 21

                             TABLE 1
                   DISCHARGE MONITORING REPORT
                        LUSTER GLASS INC.

                 March 1988 through February 1989

                                             Oil &
                Flow  (mgd)         TSS       Grease    Phosphorus
Date      Mon. Ava.  Daily Max.     db/d".     (Ib/d)     (Ib/d)

03-88     4.575       4.583        180.4     19        14
04-88     4.554       4.567
05-88     4.552       4.569
06-88     4.568       4.573        245.2     27        18
07-88     4.585       4.589
08-88     4.588       4.591
09-88     4.571       4.581        429.3     88        29
10-88     4.568       4.572
11-88     4.553       4.573
12-88     4.551       4.541        308.7     22        15
01-89     4.550       4.561
02-89     4.560       4.570
                                 10-56

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                                                  Fact Sheet
                                                  Page 19 of 21
Date

03-88
04-88
05-88
06-88
07-88
08-88
09-88
10-88
11-88
12-88
01-89
02-89
                       TABLE l  (Continued)
                   DISCHARGE MONITORING REPORT
                        LUSTER GLASS INC.

                 March 1988  through February 1989
 pH       Temperature
(S.U.)     (degrees F)

6.6       80
7.1       83
9.0       78
8.1       61
                         Zinc
                         (ma/1)

                         0.21
0.08


0.09


0.06
Lead
(mg/i:

0.10
                                   0.17


                                   0.12


                                   0.38
                    COD
                    (ma/1)

                    50
                                  10-57

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                  TABLE 1  (Continued)
              DISCHARGE MONITORING REPORT
                   LUSTER GLASS INC.

            March 1988 through February 1989
                                             Fact Sheet
                                             Page 20 of 21
Toxicity Test Data
DATE

3/88
4/88
5/88
6/88
7/88
8/88
9/88
10/88
11/88
12/88
1/89
2/89
               Unless  otherwise  indicated,   acute  toxicity
               tests were conducted using fathead minnow and
               reported as 48 hr.  LC5,; ;  chronic toxicity tests
               were  conducted  using  fathead  minnows  and
               reported as 7 day NOEC.
                (% effluent)

                58.0
                25.2
                55.0
                46.3
                44.8
                5.9
                67.8
                3.9
                50.1
                52.0
                32.1
                41.7
                              NOEC
                          (% effluent)

                          50
                          3
                          10
                          30
                          25
                          1
                          10
                          1
                          30
                          10
                          3
                          30
Toxicity  tests using  Ceriodaphnia  dujbia 48  hour  survival
(acute) and 7 day reproduction  (chronic)
                            10-58

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                                             Fact Sheet
                                             Page 21 of 21
                        TABLE 2
             PROPOSED  EFFLUENT LIMITATIONS
               NPDES PERMIT NO.  IL0654321
                    DAILY MAXIMUM
                                   MONTHLY AVERAGE
PARAMETER
Flow (mgd)
TSS
Oil & Grease
Phosphorous
PH
Temperature
Total Lead
Total Zinc
Whole Effluent
Toxicity (WET)
a/ pH shall be
b/ Not greater
LBS/DAY
Report
451.1
104 .2
16.5
a/
b/
1.52
3.75
c/
within the
MG/L
11.86
2.74
0.43

--
0 .04
0.10

range of
LBS/DA
Report
351.3
104.2
16.5


1.14
3.75
c/
6.0 - 9.0
Y MG/L
9.23
2.74
0.43
--

0.03
0.10

standard units
than 2.8 degrees Centigrade above ambient, or
c/
     1.7  degrees  Centigrade  above  the  following  maximum
     limits:
     December 1 through March 31
     April 1 through November 30
                              16 deg C  (60 deg F)
                              32 deg C  (90 deg F)
Discharges of  effluent with toxicity  greater than the
following amounts are prohibited: Maximum Daily Chronic
Toxicity of 5.9 TU3, and Average Monthly Chronic Toxicity
of 3.7 TU..
                            10-59

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10-60

-------
EXAMPLE ADMINISTRATIVE RECORD
               10-61

-------
10-62

-------
                                             EXAMPLE
                           CONTENTS Of THE ADMINISTRATIVE RECORD
    A brief expiamtkw foUows of the express statutory or regulatory precision on which permit requirements are based,
    including appropriate iapoorting references to the Administrative Record required by 40 CFR S 124.9:
The following items are used to establish the basis of the draft permit:
  (1) NPDES Permit No. LA0002933, effective date 2/17/80, expiration date  3/31/81.
  (2) Consolidated Permit Application Forms No. 1 and 20 received 4/3/82.
  (3) Louisiana Water Quality Criteria, LSCC, 1977.
   (4)  Louisiana Water Quality Management Plan, Department of Natural Resource*, including Appendix D
       (Ponchartrain Basin) and Appendix F  'Mississippi River), Phase IL Vob. L
  (5) 40 CFR Part 415 Subpart F, [47 ER 28260, 6/29/831.
  (6) 40 CFR Part 415.65(b) (39 £R 9616, 3/12/74].
  (7) Letter White (EPA) to Vlaoos (Vulcan) dated 3/29/76.
  (8) Letter White (EPA) to Campbell (Vulcan) DAted 6/9/76.
  (9) ROC Hafe (EPA) to Leonard (Vulcan) dated 11/10/76.
 (10) 40 CFR Part 177,79 (d)(l) [48 ER 14146, 4/1/83].
 (11) Letters Gordon (Vulcan) to McHam (EPA) dated 5/17/82 and 7/19/82.
 (12) 40 CFR Part 401.17, 6/4/82.
 (13) Letters Gordon (Vulcan) to Hale (EPA) dated 1/30/8L
 (14) Discharge Monitoring Reports 1980-1962.
 (15) 40 CFR Part I22£2(a)(3) [48 ER 14146, 4/1/83].
 (16) 40 CFR Part 122.44(1)(2)(1) [48 ER 14146, 4/1/83].
 (17) 40 CFR Part 415.65(b) [47 ER 28260, 6/29/82].
 (18) 40 CFR Part 415.62(b) [47 £R 28260, 6/29/82].
  '19)  Final Development Document for Inorganic Chemicals,
      EPA 440/1-82/007, June 1982.
 (20) Letter Gordon (Vulcan) to Ferguson (EPA) dated 10/30/79.
 (21) 40 CFR Part 1253(a)(2)(v) [44 £R 32948, 6/7/89, as amended at 45 fR 33512, 5/19/80).
 (22) 40 CFR part 415^3(b) (47 £R 28260, 6/29/82].
 (23) 40 CFR Part 12Z29(d)(2) [48 £R 14146, 4/1/83].
 (24) 40 CFR Part 14LJ2 (40 £R 59570, 12/24/75, as amended at 44 £R 68641, 11/29/79.
 (25) Preamble to Inomak Chemical Effluent Limitations Guidelines 47 FR  28263, 6/29/82, Column 3].
 (26) ROC McHam (EPA) to Gordon (Vulcan) dated 5/25/83.
 (27) EPA Treatabffity Manual, EPA 600/2-82/001, September 1982 (Revised).
 (28)  Work, Book for
      Division; prepared by Putnam, Hayes & Baitlett, Inc.. August 1982.
(29) Mood^s Industrial Manual 1982, pp. 4602-4605
(30) C £ Plant Cost Index. Chemical Engineering Magazine, 6/13/83, page 7.
                                        A.£llisvflHifv f°r NPO^g Pffrt"te   prepared for Hap Thron, Permits
                                                   10-63

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10-64

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EXAMPLE RESPONSE TO COMMENTS
               10-65

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10-66

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                             RESPONSE TO .COMMENTS
                             FINAL PERMIT DECISION

This is our response to comments received on the subject draft permit in
accordance with regulations promulgated at 40 CFR Part 124.17.

Permit No.      "       LA0006181

Applicant:              Allied Chemical Corporation
                        P.O. Box 226
                        Geisaar, Louisiana  70734

Issuing Office:         U.S. Environaental Protection Agency
                        Region 6
                        1445 Ross Avenue
                        Dallas. Texas  75202-2733

Prepared By:            Edward C. McHaa, Engineer
                        Industrial Permits Section (6W-PI)
                        Peraits Branch
                        Water Manageaent Division
                        (214) 655-7180

Permit Action:          Final perait decision and response to comments
                        received on the draft permit publicly noticed on
                        7/7/84.

Date Prepared:          9/5/84

Unless otherwise stated, citations to 40 CFR refer to promulgated regulations
listed at Title 40, Code of Federal Regulations, revised as of 7/1/83.

The following  comments have been  received on the draft permit:

      Letter Dessert (Allied) to  Caldvell (EPA) dated 7/30/84

ISSUE NO. 1

The draft perait establishes bioaonitoring  requirements at Outfall 004.  The
company requests deletion of these requirements.

RESPONSE NO. 1

The request is denied.

The permittee  states that biomonitoring will be duplicative  and  unnecessary
because:

       (1)    EPA has identified the toxic pollutants of concern.

       (2)    The proposed permit places BAT limits and monitoring requireT.ar.es
             on these pollutants.
                                      10-67

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PERMIT HO. LA0006181         RESPONSE. TO COMMENTS

      (3)   The BAT limits are more restrictive than water quality-based
            limitations.

      (4)   Biomonitoring results could be distorted and masked by the osmotic
            stress on test organisms exerted by the salts present in an H-
            plant effluent.

The biomonitoring method is * standardized method used throughout EPA Region 6
to measure the toxicity of various effluents which contain toxic components.
The test  is not based on water quality impacts of a specific receiving scream.
Under Section 308 of the Clean Water Act, EPA Region 6 has the authority to
require permittees to support development of data bases such as those
associated with toxics.  Therefore, biomonitoring requirements as established
in the draft permit are retained in the fir A! permit.
                                    10-68

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Chevron
0 P
»!*!

S:-jrt5**"
       Chevron Chemical Company
       PO. 80178. Si. Jamss. W /D086 • Phone (5Q4| 473 7946

                                January  12,  1990


           CERTIFIED MAIL - RETURN RECEIPT  I P  965  729  397
Ms. Ellen Caldwell
Permits Branch  (6W-PS)
U.S. EPA Region VI
1445 Ross Avenue
Dallas, TX  75202-2733

SUBJECT:    CHEVRON CHEMICAL COMMENTS
            NPDES PERMIT NO. LA0029963

Dear Ms. Caldwell:

We  have  reviewed  draft  NPDES  Permit  No.  LA0029963  for  Chevron
Chemical's St.  James Plant issued  for public comment  by the EPA on
December 16, 1989.  We have the following comments:

  1.   As represented  in the  Fact Sheet  (Part VIII.Section c l), we
       understand an administrative order will  be  issued  concurrent
       with   the  final   permit   decision.      We   understand  the
       administrative order will  establish interim  limits  which  will
       be in,effect until 2/1/91,  when our upgraded effluent treatment
       plant will be operational.  As  a result,  we have not reviewed,
       and are not providing comments  on  the draft permit relative to
       it being  in effect during  the interim period (i.e.  from  final
       permit issuance to 2/1/91).

  2.   We want  to clarify that the discharge description included in
       Part  V of  the Fact Sheet is  representative of our  current
       facility  discharge.    Following  completion  of  our  ongoing
       facility  expansion, the  concentration  of pollutants  in our
       discharge will significantly decrease and the discharge flowrate
       will  increase  from current  levels.   These changes  to our
      . discharge were detailed in our submittals  to the EPA and  have
       been properly recognized in development of the proposed perr.it
       limits.

  3.   We request that you change the pH  of  the  outfall 002 frcm 9.0
       to 10.0.  The plant's clarified  water and firewater is purchased
       and is lime softened with a pH of 10.  This water has a high pH
       but a low alkalinity and is not hazardous to  personnel nor to
       the environment.

       In the  last 6 months  we have  had 2 permit  «
       these water systems.   In the  first instance,  b
       the paved areas of the  plant with firewater, we
       pH limit.   In the second instance,  a number  of clarified^a.er
      -                                                   JAN 18'550
                                                          ceeded the 9.C
                                    10-69
                                                           OVV'-ro

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       and  firewater  lines failed due  to the hard  December freeze.
       This water overflowed the retention pond and again we had a
       permit exceedence.

       He  have  developed and  have  begun  implementing  a  plan  to
       eliminate  continuous  sources  of  high  pH  water  currently
       discharged to our retention pond.  This work will be completed
       by the 1/1/91.   He therefore feel iihat a change of the pH limit
       on Outfall 002  from 9.0  to  10.0  would not endanger people nor
       the environment and would eliminate nuisance excursions.

We appreciated  receiving the well-organized  and readable fact sheet
which  clearly  established the  basis  for  the  permit  requirements.
Although the proposed permit limits are  substantially lower than those
in our previous permit,  we expect  to be able to achieve and maintain
compliance  once  our  upgraded  effluent  treatment plant  is  fully
operational.

If you  have any questions or wish to  discuss  our comments further,
please do not hesitate to contact me  or my staff.

                           Very truly yours.
                            T P. Teichman
LLR/vho
                                 10-70

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                                                        e
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                                                        S

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   FORM
    1
            &EPA
                                         U.S. ENVIRONMENTAL PROTECTION AGENCY
                                              GENERAL INFORMATION
                                                  Consolidated Permits Program.
                                          'Rted f.f "Gfnerat Imtrue'.io'.s" brfo'e Hsn-^t.:
                                                                                                 I. EPA I.D. NUMBER
Fl
           , NUMBER   N-
                 x   \
                                                   \
                                                            \
                 \   \
vjll. FACILITY NAME
                                 '\   \
                                               X



                                                    \

   X   \   \  ^

 II. POLLUTANT!
                                                                                                 If a preprinted label has been  provided, affix
                                                                                                 it in tr.e designated space. Review the inform-.
                                                                                                 ation carefully, if any of it is  incorrect, cross
                                                                                                 tnrougi it  and enter  the correct  da:a in  the
                                                                                                 appropriate fill—in area below.  A'so. if ar>y of
                                                                                                 the preprinted data is absent {the  area to  the
                                                                                                 loft  of  the  label space lisa the information
                                                                                                 that should appear!, please provide  it in  the
                                                                                                 crops-  fill—in areafsl below,  if  the laoei is
                                                                                                 complete and correct, you need not complete
                                                                                                 Items I. Ill, V, and  Vt (except  VI-8 which
                                                                                                 must be completed regardless/. Complete  all
                                                                                                 items if no  label  has been provided. Refer to
                                                                                                 the  instructions  for  detailed  item  descrip-
                                                                                                 tions and for the legal authorizations under
                                                                                                 which this data is collected.
  INSTRUCTIONS:  Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any
  questions, you must submit this form and the supplemental form listed in the parenthesis fallowing the question. Marie "X" in the box in the third column
  if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity
  is excluded from permit requirements; see Section C of the instructions. See also. Section D of the instructions for definitions of bald-faced terms.
                SPECIFIC QUESTIONS
                                                                                     SPECIFIC QUESTIONS
                                                                                                                                 **.* '*'
     Is  :n:$ fac.i:ty a  publicly  owned  treatment  works
     which 'esuUs  n a discharge ta waters of the U.S.?
         Uv' 2A<
                                                                       B. Does or will this facility (either existing or proposed)
                                                                          include a concentrated animal feeding operation  or
                                                                          •quatte animal production facility which results in a
                                                                          discharge to waters of the U.S.> (FORM 281
"C  n this a tao.iiv -.vnicn cui-rentiy 'esuds in discharges
    to  waters of the U.S. o;he<  t-rart those descnOed in
    A or S above' ; or ratura! ea». or mject fluids for storage of liquid ;
    hydrocarbjns? (FQ3M 4'r	
                                                                                                                              I
                                                                          Do YOU or will you inject at this facility fluids for spe-
                                                                          cial processes such  at mining of sulfur by the Frasch
                                                                          process, solution mining of minerals, irt situ combus-
                                                                          tion of fossil fuel, or recovery of geotherrnal energy?
                                                                          fFORM 4V
                                                                                                                               X
     Is tn-,s faci'i:y a procoseC stationary source wnich n
     one o' \*s 23  ndustnal categories listed  tn tne in.
     ttructions  and wh;ch v«i!l potentially emit 100 tons
     Crf  year  of any air oo'iutant regulated under the
     Clean Air  Ac:  anc rnay af:sct or be located in an
     attainment area7 (FORM 5)
                                                                          Is this facility a proposed stationary source which is
                                                                          NOT one of the 28 Industrial categories listed in the
                                                                          instructions and which will potentially emit 250 tons
                                                                          per year of any air pollutant regulated under the Clean
                                                                          Air Act and may affect or be located in an attainment
                                                                          area? (FORM SI
 III. NAME OF FACILITY^
                    O/VR&EP   op;
 fa i t« ' ;? i l
 IV. FACILITY CONTACT
                             A. NAME 4 TITLE fiat. tint. £ titlet
   CATHOfc.E  t  IMA t .P.R.E.S.tP.E.NT
 2.

 V. FACILITY MAILING ADDRESS
                                                                                               B. PHONC tart-.' cotir A rro. i
T
   P.  Q.    '66X    32V   ;
B. CITV OR TOWN
tiLEADVTLLE'
C. STATE
IMA!
O. ZIP CODE i
\ 2'3.^S\
 VI. FACILITY LOCATION
                  A STREET. BOUTE NO. OR OTHER SPECIFIC IDENTIFIER
               J UMP5TART    5TREGT
                            B COl-'NTV fVAME
\ C. CITY OR TOWN
fe
L.E.APV
I
I
E 	


• |-v"i. 	 • «>"
D. STATE! E. ZIP CODE [

M/V
_1 *' A1*


l'2'3<5l
4! - !• .
F.COUNTf CODE
'if iifi'.'lt''* >
:(j1-8l
_L ii " s< i

)
EPA  Form 3510-1  (8-90)
                                                                                                                    CONTINUE ON REVERSE

-------
 II. SIC CODES It-dipt, in Ortttr of priority^

                           A. FIRST
'.!  LEAD
                              3/VTTCgiES
•MI. OPERATOR INFORMATION
                                                                                                          IB. Is th* n«m« |j
                                                                                                             lttrr> VIII-A »lK) the
 UNA.   CATHODE   ..
                                                                                 ,.,.,,   i JS YES  CI NO
     c. ST»*TUS OP OPEWATOS t£n:e' tnt srer-jpnasv i<.-:^r into :it-: iny.\er nox. tf • OtH<-'  specify. I
           M * PUBLIC lotner tnan jraerai or stsrt
           O * QTH5R ffpecifvj                  i
 S « STATE
 P « PRIVATE
  p.'ov   gox   '3
                                                                                         Is the facii.ty located en Indian
  LEAPVlLIE
                                                                   I  2.3:1.5
:. EXISTING ENVIRONMENTAL PERMITS
  N
    A. N*DES (Discharges to Surface Wateri
    -r-.—i—i—i—i—i—i—i—i—r
                                   T—T
                                   D. PSD fAir Emissions i'n»n Proposed .Sources/
                                          -—i—i—i—i—i—i—i—I—I—I—r
                                                                1   '  '   <•-
    •. uic (l-'nderground fnjeerion o
                                                      e. PTMER (tptcifyi
                                                     T—:—I—I—T
                                                                          -i—;—r
' iU
            i—i—i—r
                                         19
                                            I*  *' ! 1 I
                                                                                "So
                                                                                    (tpeeify)
        c. RCRA 'Hazardous Wastes!
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show. ?^
the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste - j*-
treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface "^
water bodies in the map area. See instructions for precise requirements.                                                :       ^'tz^M-


-------
Please print or type in the unshaded areai only.
                                             |C
:F-A l.D. NUMBER (copy from item I of Form I)
                                                                                                Form Approved.
                                                                                                OMB Ma 2040-0086.
                                                                                                Approval expires 8-31.99,
  FORM
                                 	             APPLICATION FOR PERMIT TO DISCHARGE WASTEWATEH
                                 EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURAL OPERATIONS
                                                                  Consolidated Permits Program
  i:
       ALL LOCATION
  For each outfall, list the latitude and longitude of its location to the nearest! 5 teconds and the name of the receiving water.
  A.OUTFALL
   NUMBER
     fits*)
                      a. LATITUDE
                                                  C. LONGITUDE
                                                                                       D. RECEIVING WATER {name)
 II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES,
 A. Attach a line drawing showing the watar flow through the facility. Indicate sources of intake water, operation* contributing watte water to the effluent,
    and treatment units labeled to correspond to the mom detailed description* in Item B. Comtruet a watar balance on the line drawing by showing average
    flow* between intake*, operations, uaaimant untta, and outfall*. If • watar balance cannot be determined /*.£, for eartafit mining ectrVMW, provide a
    pictorial datcription of the nature and amount of any toureat of water and any collection or treatment measures.
B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastawatar,
   cooling watar, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastawatar. ~
    on additional sheets if necessary.
                                                                                                                            . Continue
  l.OUT-
 FAI.L.NC
   (lift)
                       Z. OPERATION (3) CONTRiaiUTINC FLOW
                                                                                                 S. TREATMENT
                    a. OPERATION (lift)
       B. AVERAGE FLOW
          (inelud* unlit)
                                                                                     «. OESCRIPTION
a. L.IST CODES FROM
    TAM.K ZC-1
  001
                                                                                                                      /-u
                                                                                                                    irC
                                                                                                                    2-A
                               trVASTfWATER
                     (tffuunt fiuacunm tuo-caatori**)

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CONTINUED FROM THE FRONT
C. Except for storm runoff, lulu, or spills, are any of the discharge
E^m (compbtt th* following tabtf> •.•?...---
t. OUTFALL
NUMBER
tint)

Z. OPERATION^
CONTRIBUTING FLOW
(list)

I- . . J&1«* <*° *o B*etton III) ;;
3. FREQUENCY
a. DAYS
pen WEEK
(ipteify
ovtragt)

b. MONTHS
pen YEAR
(tpteify
avtraft)

4. FLOW
•. FLOW RATE
(in mgd)
AVBHAOB

OAILV

b. TOTAL VOLUME
(iptctfy with unit*)
AV»aa*

OAIUY

AT^BP/
fin dayi)

HI. PRODUCTION	

 A. Does an effluent guideline limitation promulgated by EPA under Section 304 .of the Clean Water Act apply to your facility?
         WYES (tomplett tttm II1-B)                                               G NO f'« *« S«eKon IVJ
  B. Are the limitations in the applicable effluent guideline expressed in terms of production tor attnrmtuun ofoptntion)?
                 tcomplett /tern IlI-C)                                               CD NO (go to Section IV)
 C. If you answered "yes" to Item III-B, list the quantity which represents an actual measureme nt of your level of production, expressed in the terms and units
    used in the applicable effluent guideline, and indicate the affected outfalls.
                                             AVERAGE DAILY PRODUCTION
                         b. <
                          tbs/do
       c. op«B«Tien. mepvci.
                    (Uttelfy)
LEAD
                                                                                                                       2. AFFKCTKD
                                                                                                                    (litt outftil num
001
                                                                                                                                W*«ji^^
 iv. IMPROVEMENTS:

 A. Are you now required by any Federal. State or local authority to meet any implementation schedule for the construction, upgrading or operation of waste-
    water treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes,
    but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant
or loan conditions. Q YK» (comyUt* tnt following tool*) JSCNO 

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CONTINUED FROM PAGE 2
                                      EPA i.D. NUMBERfcopy from Item 1 of Farm 1)
V. INTAKE AND EFFLUENT CHARACTERISTICS
    3, & C:   See instructions before proceeding - Complete one set of tables for each outfall - Annotate the outfall number in the space provided
             NOTE: Tables V-A, V-8, and V-C are included on separate sheets numbered V-1 through V-9.

   ^Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or ham reason to believe is discharged or may be
     discharged from any  outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and  report any analytical data in your
     possession.
        I. POLLUTANT
                                            2. SOURCE
                                                                            1. POLLUTANT
                                                                                                                2. SOURCE
 VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS^	
  Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture) as an intermediate or final product or
                              1 YES Hist all such pollutants below>
                                                                                              (to to Item VI-B)
           LEAD
                                                              PAGE 3 OF 4
CONTINUE ON REVERSE

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CONTINUED FROM THE FRONT
 VH.> BIOLOGICAL TOXICITY TESTING DATA
                                                              aorta orchroritc toxiclty hai bean mad* on any of your discharges or on a
                                                              WS-Vift':'' '  '

                           (identify the tt.tf,) and describe their purpose, below)	J^NO (go to Section VIII)
/III£ONTRACT ANALYSIS INFORMATION
  Wtre any of the analyse* reported in Item V performed by a contract laboratory or consulting firm?
                      YES (lilt tHe name, addrett, and telephone number of. and pollutant*
                          analyzed fry, each tueh laboratory or firm belourt
                A. NAME
                                                       •. AOORECS
                                            Q NO (go to Section IX)                       j


                                                           | D. POLLUTANTS ANALYZED •
TELEPHONE
ta code Si no.f
  ANALYTICAL
321   T£ST

JONPSTACT  MA
                                                                                                                 6-ReASE

                                                  t information tuttmmtd. Basad on my inquiry of the parson or parsons who manage the system or
                                                   the information submitted it. totheoestofmyknowladgeandoalief, trum, accurate, andco.
                                    ias for submitting falsa information, including the possibility of fine and imprisonment for knowing violate
 A. NAME & OFflCIAL TITLE (type or print)
                                                                                         B. PHONE NO. (area code A no.)
                                                                                         D. DATE SIGNED
      Form  3S10-2C fluent
                                                         PAGE 4 OP 4

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-------
Water
              Scrubber
      Raw
     Materials
Lead Oxide
Production
                                       Wastewater to WWT
Pasting
Plate Stacking
     &
  Welding
                           f


                        Forming
                             Floor
                                                  Wastewater to WWT
                         ...T.

                         Drain
                                                  Hand Wash
                           Laboratory
                                                                         Wastewater to WWT
               -»>    Wastewater to WWT
      Water
                  ^-     Rinse
                                                   Employee
                                                   Showers
                                       	^   Wastewater to Leadville POTW
                  »-   Wastewater to WWT
                                                    Water
                                                                                     Truck Wash
                                                                                       Oil
                                                                                    Skimming
                     Dry & Assemble
                             Wash
                            Test      	    -»>  Ship Off-Site
                                              Wastewater to WWT
                 Water/Wastewater Flow Diagram — All Charged Up Corporation

-------
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-------
                                    EXERCISE MODULE

PERMIT WRITING EXERCISE
Application Review

It's that time again!  The State's automotive battery manufacturer (All Charged Up Corporation) just
submitted its application for re-issuance of its NPDES permit.  All Charged Up Corporation has been in
operation since 1991 and has not made any modifications to its operations since the plant opened. The State
recently modified water quality criteria, the specifics of which are provided herein. You are tasked with
reviewing the  All Charged Up Corporation permit file (attached to this exercise) and following the
instructions provided below.

Instructions:  Review the  attached NPDES  application  form, discharge monitoring data, and facility
inspection report (see next page) and determine the following:
1.      Is this facility subject to effluent limitation guidelines and standards?  If yes,  which effluent
       limitations guidelines (i.e., CFR Part(s)) should apply? [Note: not looking for subpart -just part #]
2.     Which level(s) of treatment apply to this facility (BAT, BPT, BCT, PSES, PSNS, NSPS)?
       Is this a primary industry?
4.      Has the facility provided all the information required in the NPDES application form?  If not, what
       information is missing? [We will go through this together]
       In general, for which types of parameters must you establish technology-based effluent limits? (Do
       not list specific pollutants covered.)
       In general, for which types of parameters must you develop water-quality based effluent limits?

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits
Technology-Based Limits Worksheet

Summary of Recent NPDES Compliance Inspection of All Charged Up Corporation

The report for an inspection performed by EPA in June 1999 ai the All Charged Up Corporation facility
noted the following information:

   •   Although production volume has remained relatively consistent (see data below), the facility's
       wastewater flow has decreased due to water conservation/reuse practices, including installation of
       a 100% recycle system for truck wash water. In addition, the facility uses a portion of the battery
       wash water as rinse water for its formation operations.
    Production volume (Ib/dav):
    Lead Used

       Other Observations
J995
696,000
 1996
802,000
 199''
724,000
 1998
778,000
  Avg
750,000
       The drains in the trenches around the process areas ait clogged with lead paste and support grids.
       The process wastewater spills overflow the trenches instead of draining to the treatment system.
       Numerous spills in the pasting area are due to operators accidentally overfilling drums.
       All workers' uniforms are shipped off-site for laundering.
       In 1995, the facility installed a complete  recycle fuck wash system.  The facility  generates
       approximately 50 pounds of sludge and 100 gallons of oily wastewater monthly. These wastes are
       drummed and hauled off-site to the Blue Skies Landfill in Wobegon, MA.
       Production for the next year or so is anticipated to similar to the previous few years.
       AH wastewater from treatment is discharged via one outfall  (001) to Pristine Creek.
       Effluent sampling is done at the proper location, after treatment and flow monitoring.
       The facility does not have any storm water discharges associated with industrial activity.
       Wastewater from the restrooms and employee showers is discharged to the local municipal treatment
       plant (i.e., Leadville POTW).

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Technology-Based Limits Worksheet

Instructions: Based upon the information reviewed thus far in this exercise and the attached permit
application, determine the following:

1.  What Subpart(s) of the applicable effluent limitations guidelines apply to the AH Charged Up
    Corporation discharge?
2.  What regulated processes within the applicable Subpart(s) apply to the All Charged Up Corporation
    discharge?
3.   What parameters are regulated by the applicable effluent limitations guidelines?
4.  What production rate should be used to calculate applicable discharge limitations?

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Technology-Based Limits Worksheet

5.  Calculate daily maximum and monthly average mass-based limitations for copper. [Put your answers
   in the table at the bottom of the page.]
               MASS-BASED TECHNOLOGY-BASED EFFLUENT LIMITS
Parameter
Copper
Lead
Iron
Oil and Grease
TSS
pH
Daily
Maximum

0.605 Ibs/day
2.60 Ibs/day
2 1.7 Ibs/day
32.5 Ibs/day
7.5 - 10.0 s.u.
Monthly
Average

0.275 Ibs/day
1.3 2 Ibs/day
2 1.7 Ibs/day
26.0 Ibs/day
7.5 - 10.0 s.u.

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet

Instructions: Answer the following questions to determine the applicability of water quality based effluent
limitations (WQBELs) for copper.  If necessary, calculate appropriate WQBELS.

[NOTE: Calculations for lead showed no reasonable potential.]
The State Water Quality Criteria applicable to the above designated uses are provided in the following Table:

                  APPLICABLE STATE WATER QUALITY STANDARDS
Parameter
Total Residual Chlorine
Whole Effluent Toxicity
Cadmium
Copoer
Chromium (III)
Lead
Nickel
Zinc
pH
Unite
us/1
TUx
ue/1
ue/1
ue/1
us/1
us/1
ue/1
s.u.
Aquati
Arnfp
19
0.3 TUa
12
18
1,700
320
800
220
c Life
flirfHiir
11
1.0 TUc
3
12
210
20
95
150
Human
Health
_
__
10
1.000
170,000
50
600
5.000
Within range of 6.5 to 9
For the purposes of determining reasonable potential and developing wasteload allocations, the following
design stream flows shall be used:

[NOTE: In this exercise the State only allows half of the available stream flow for mixing.]

1.  50% of the 1-day, 10-year (1Q10) flow for acute protection of aquatic life
2.  50% of the 7-day, 10 year (7Q10) flow for chronic protection of aquatic life
3.  50% of the Harmonic Mean Flow for protection of human health.

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet

Receiving Water Information

A search of the EPA STORET database identified a monitoring stition on Pristine Creek less than 1 mile
upstream from the AH Charged Up Corporation outfall. The data extracted for the last 6 years include:
Parameter
fnnnpr
Minimum
Concentration (ug/1)
JLQ
Maxiimum
Concentration (ug/1)
fin
Number of Data
Points
94
Current United States Geological Survey (USGS) flow gauge data for Pristine Creek, provided the following
information [NOTE: 1 MOD = 1.55 cfs]:

    lQ10=100cfs
    7Q10=160cfs
    Harmonic Mean = 300 cfs

Summary of Effluent Data for Copper from Application and DMR

                            Cd(4) = 0.15mg/L
C^,) = 0.59 mg/L
Cjp) = 0.55 mg/L
Cd(3) = 0.81 mg/L
                            Cdts) = 0.10 mg/L
                            Cd(6) = 0.20 mg/L
[Note: Less than 10 observations; therefore, use default CV = 0.6]

Summary of State Water Quality Standards

The following designated uses apply to Pristine Creek:

       - Warmwater habitat
       - Agricultural and industrial water supply
       - Primary contact recreation

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet
 Table 3-1 from the EPA Technical Support Document for Water-Quality Based Toxics Control

             Table 3-1. Reasonable Potential Multiplying Factors: 99% Confidence Level and 99% Probability Basis
Number of
Simptej
1
2
3
4
$
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Coefficient of Variation
0.1 0.2 0.3 0.4 0.5
1.6 2.5 3.9 6.0 9.0
1.4 2.0 2.9 4.0 5.5
1.4 1.9 2.S 3.3 4.4
1.3 1.7 2.3 2.9 3.8
1.3 1.7 2.1 2.7 3.4
1.3 1.6 2.0 2.5 3.1
1.3 1.6 2.0 2.4 2.9
1.2 1.S 1.9 2.3 2.8
1.2 1.S 1.8 2.2 2.7
1.2 1.5 1.8 2.2 2.6
1.2 1.5 1.8 2.1 2.5
1.2 1.4 1.7 2.0 2.4
1.2 1.4 1.7 2.0 2.3
1.2 1.4 1.7 2.0 2.3
1.2 1.4 1.6 1.9 2.2
1.2 1.4 1.6 1.9 2.2
1.2 1.4 1.6 1.9 2.1
1.2 1.4 1.6 1.8 2.1
1.2 1.4 1.6 1.8 2.1
1.2 1.3 1.6 1.8 2.0
0.6 0.7 0.8 0.9 1.0
13.2 18.9 26.5 36.2 48.3
7.4 9.8 12.7 16.1 20.2
5.6 7.2 8.9 11.0 13.4
4.7 5.9 7.2 8.7 10.3
4.2 5.1 6.2 7.3 8.6
3.8 4.6 5.5 6.4 7.5
3.6 4.2 5.0 5.8 6.7
3.3 3.9 4.6 5.3 6.1
3.2 3.7 4.3 5.0 5.7
3.0 3.5 4.1 4.7 5.3
2.9 3.4 3.9 4.4 5.0
2.8 3.2 3.7 4.2 4.7
2.7 3.1 3.6 4.0 4.5
2.6 3.0 3.4 3.9 4.3
2.6 2.9 3.3 3.7 4.1
2.5 2.9 3.2 3.6 4.0
2.5 2.8 3.1 3.5 3.8
2.4 2.7 3.0 3.4 3.7
2.4 2.7 3.0 3.3 3.6
2.3 2.6 2.9 3.2 3.5
1.1 1.2 1.3 1.4 1.5
63.3 81.4 102.8 128.0 157.1
24.9 30.3 36.3 43.0 50.4
16.0 19.0 22.2 25.7 29.4
12.2 14.2 16.3 18.6 21.0
10.0 11.5 13.1 14.8 16.6
8.6 9.8 11.1 12.4 13.8
7.7 8.7 9.7 10.8 12.0
6.9 7.8 8.7 9.6 10.6
6.4 7.1 7.9 8.7 9.6
5.9 6.6 7.3 8.0 8.8
5.6 6.2 6.8 7.4 8.1
5.2 5.8 6.4 7.0 7.5
5.0 5.5 6.0 6.5 7.1
4.8 5.2 5.7 6.2 6.7
4.6 5-0 5.4 5.9 6.4
4.4 4.8 5.2 5.6 6.1
4.2 4.6 5.0 5.4 5.8
4.1 4.4 4.8 5.2 5.6
4.0 4.3 4.6 5.0 5.3
3.8 4.2 4.5 4.8 5.2
1.6 1.7 1.8 1.9 2.0
90.3 227.8 269.9 316.7 368.3
58.4 67.2 76.6 86.7 97.5
33.5 37.7 42.3 47.0 52.0
23.6 26.3 29.1 32.1 35.1
18.4 20.4 22.4 24.5 26.6
15.3 16.8 18.3 19.9 21.5
13.1 14.4 15.6 16.9 18.2
11.6 12.6 13.6 14.7 15.8
10.4 11.3 12.2 13.1 14.0
9.5 10.3 11.0 11.8 12.6
8.8 9.4 10.1 10.8 11.5
8.1 8.8 9.4 10.0 10.6
7.6 8.2 8.7 9.3 9.9
7.2 7.7 8.2 8.7 9.2
6.8 7.3 7.7 8.2 8.7
6.5 6.9 7.3 7.8 8.2
6.2 6.6 7.0 7.4 7.8
5.9 6.3 6.7 7.0 7.4
5.7 6.0 6.4 6.7 7.1
5.5 5.8 6.1 6.5 6.8
Question 1:   Determine whether there is reasonable potential for copper to exceed State water
              quality standards.

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet
Question 2:    If necessary, calculate the wasteload allocations for copper.
                                            8

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet

Question 3:   If necessary, determine the long term averages for copper. Note: Use 99"1 Percentile
             Values. See Table 5-1.
Question 4:   If necessary, calculate the mass- and concentration-based maximum daily limit
             (MDL) and the average monthly limit (AML) for copper. Assume AH Charged Up
             Corporation samples its effluent four times a month for copper. [Put your answers
             in the table at the bottom of page 12.] [NOTE: Assume a CV=0.6; monitoring
             requirement of 4 samples per month; LTA percentile = 99%; MDL percentile =
             99%; and AML percentile = 95%)

-------
PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet

Table 5-1 from the EPA Technical Support Document for Water-Quality Based Toxics Control
                    Table 5-1. Back Calculations of Long-Twin Average
cv
0.1
0.2
0.3
0.4
0.5
0.6
O.7
0.8
0.9
1.0
1.1
1.2
t.3
1.4
1.5
1.8
1.7
1.8
1.9
2.0
WlAMdtiplfers
JOJ^-IOJ
9
ABM*
99*1
!*%• mn • iilila
r^OfwOTIW
0.853
0.736
0.644
O571
OSM
0.468
0.432
0.403
0.379
0,360
0.344
0330
0319
0310
0.302
0298
0290
0285
0281
0.277
99tft
PWDBOMW
0.797
0.643
0427
0.440
0.373
0.321
0281
0.249
0224
0404
0.187
0.174
0.162
0.153
0.144
0.137
0.131
0.126
0.121
0.117
Acute
LTA^WUW.e1"'2-''1
wh**e2»fr)(CV2 +1J.
T . •> YHt Inr ftfttti n*n-Af^lA nmvi«mi rwtfknhtitw


' flttmntf*
WIA Multipliers
CV BB«042-a<%l
>.^L- i -^.
Pfcovntto r PofOOitlio
(4-day average)

2
. _ . -._ - fl-5 «4 •*
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PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet

Table 5-2 from the EPA Technical Support Document for Water-Quality Based Toxics Control
                           Table 5-2. Calculation of Permit Limits

cv

0.1
02
0.3
0.4
04
0.6
0.7
04
04
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
14
1.9
2.0
LTA multipliers
[z 0-04 o2]
95th
Percentile
1.17
1.38
1.55
1.75
1.95
2.13
2.31
248
2.64
2.78
291
3.03
313
323
3.31
3.38
3.45
3.51
3.56
3.60
99th
Percentile
1.25
1.55
1.90
227
248
3.11
346
4.O1
4.46
4.90
5.34
5.76
6.17
646
643
729
7.63
7.95
826
845


Maximum Dally Limit

[zo-QSo2 1
JmLJL — I- 1 A * £

wnece o^ ~ tft I CV^ + 11
z = 1 .645 tor 95th percentfle occurrence probability, and
z = 2.326 for 99th percentile occurrence probability














Average Monthly Limit





2
AML = LTA»e 'Z0n~ ' n *

where ^ = *7[CV2/n 4-1 ],
z = 1 .645 for 95th percentile.
z - 2.326 for 99th percentite, and
n = number of samples/month









CV


0.1
02
0.3
0.4
0.5
0.6
0.7
04
0.9
1.O
1.1
12
4
.4
4
.6
.7
14
14
2.0
LTA Multipliers
.[»«„. 0.6*^1
95th
Percentile
n=1 n=2 n=4 nslO n=30
1.17 .12 1.08 .06 1.03
1.36 .25 1.17 .12 1.06
1.55 .38 1.26 .16 1.09
1.75 .52 1.36 .25 1.12
1.95 .66 1.45 .31 1.16
2.\3 .80 1.55 .38 1 19
2.31 .94 1.65 .45 1.22
2.48 2.07 1.75 1.52 .26
2.64 2.20 1.85 1.59 .29
2.78 2.33 195 1.66 .33
2.91 2.45 2.04 1.73 .36
3.03 2.56 2.13 1.80 .39
3.13 247 2.23 1.87 43
323 2.77 2.31 1.94 .47
3.31 2.86 2.40 2.00 .50
3.38 2.95 2.48 2.07 .54
3.45 303 2.56 2.14 .57
341 3.10 2.64 220 41
3.56 3.17 2.71 227 1.64
3.60 3.23 2.78 2.33 1.68
99th
Percentile
n»1 n=2 r*=4 n=10 n=30
125 1.18 t.12 .08 .04
145 1.37 1.25 16 .09
140 1.59 1.40 .24 .13
227 1.63 1.55 33 .18
2.68 2.09 1.72 .42 .23
3.11 2.37 1.90 42 .26
346 2.66 2.08 .62 33
441 2.96 2.27 .73 .39
4.46 328 2.48 .84 .44
4.90 3.59 2.68 .96 .50
544 3.91 2-90 2.07 .56
5.76 4.23 3.11 2.19 .62
6.17 4.55 3.34 2.32 .68
6.56 4.86 346 2.45 .74
6.93 5.17 3.78 2.58 .80
729 5.47 4.01 2.71 47
7.63 5.77 4.23 2.84 43
7.95 6.06 4.46 2.98 2.00
826 644 4.66 3.12 2-07
8,55 6.61 4.90 326 2.14
                                            11

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PERMIT WRITING EXERCISE
Developing Effluent Limits (Cont.)
Water Quality-Based Limits Worksheet
                   WATER QUALITY-BASED EFFLUENT LIMITS
Parameter
Copper
Lead
Iron
Oil & Grease
TSS
PH
Daily Max.
Cone.

No Reas. Pot.
„
»
*.—
Mass

No Reas. Pot.
«
__
»
30-Day Average
Cone.

No Reas, Pot.
*«
„
«
Mass

No Reas. Pot.
«
„
—
Within the range of 6.5 - 9.0 s u.
                                      12

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PERMIT WRITING EXERCISE
Developing Effluent Limits

Instructions:

Complete the following tables based on the calculations performed above. Provide a brief justification for
each parameter for which limits are required. If limits are not required or are not appropriate for a
parameter, also provide a brief justification. (Be sure to indicate the appropriate units.)
                               FENAL EFFLUENT LIMITS
Parameter






Daily Max.
Cone.





Mass






30-Day Average
Cone.





Mass






                        JUSTD7ICATION FOR EFFLUENT LIMITS
  Parameter
Justification
                                           13

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PERMIT WRITING EXERCISE
Developing Monitoring Conditions

Instructions:

Indicate in the following Table the appropriate monitoring frequencies and the sample type for each of the
parameters to be monitored. Provide a brief justification for each decision (i.e., why that frequency is
required, and why that sample type must be used.)

                              MONITORING FREQUENCIES
Parameter
Copper (7)
Lead(J)
IronfT)
O&G
TSS
PH
Existing
Monitoring
Frequency
6/year
6/year
6/year
4/month
4/month
daily
Proposed
Monitoring
Frequency



4/month
2/week

Sample
Type


24-hr
composite

24-hr
composite
grab or
continuous
Justification for Sample Type and Monitoring
Frequency




2/week based on DMR data indicating routine
exceedances of new permit limits. Composite
sample required to ensure adequate
characterization of effluent, which may vary
during a 24-hour period.

What sample location would be specified in the permit? Do any parameters require any unique sampling
requirements (i.e., special sampling location)?
                                             14

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PERMIT WRITING EXERCISE
Developing Special Conditions

Questions:

1.      Should the facility's permit require development and implementation of specific BMPs or a BMP
       Plan? Is yes, what would these be?
2.     Would you require whole effluent toxicity monitoring of the effluent? If so, briefly outline the
       condition and justification.
3.      What other, if any, special conditions would you impose?
                                             15

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PERMIT WRITING EXERCISE
The Administrative Process

Instructions:

You have now completed permit development, documented your decisions in the Fact Sheet, provided
notice of the draft permit to interested parties, and issued the final NPDES permit for All Charged Up
Corporation (whew!). However, the owner of the facility, unhappy with your work, seeks an
administrative appeal of the permit and in so doing, raises the following issues:

    •  The permit is improperly based on the provisions of 40 CFR Part 461 (Subcategory C);

    •  The effluent limitations for copper and oil and grease are calculated incorrectly;

    •  The facility's written comment to delete the "duty to mitigate" standard condition was improperly
       ignored;
       The weekly monitoring requirements for copper and oil EJid grease are excessive; and

       The Agency violated its regulations and established policy by refusing to hold a hearing as
       requested by the facility.
QUESTIONS:

(1) Assuming the facility's appeal is granted, what effect will this have on the effectiveness of the NPDES
    permit?	
(2) What standard of review should the Hearing Officer use lo evaluate the permit?
                                              16

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PERMIT WRITING EXERCISE
The Administrative Process (Cont.)

(3) You have been called upon to testify on behalf of the Permit Authority.  How do you respond to each
   of the issues raised?

   (a) The improper application of effluent guidelines regulations:     	
    (b) The calculation of limitations:
    (c)  The inclusion of the duty to mitigate condition:
    (d)  The excessive monitoring requirements:
    (e)  The failure to hold a hearing:
(4) In addition to this logically organized and undeniably scientific testimony concerning your actions in
    developing this permit, what other assistance might you be asked to lend to your attorney?
(5) Once the Hearing Officer has made a decision, what is the next step in the process of getting the All
    Charged Up Corporation permit final and effective?	
                                               17

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Pt. 461

by this paragraph,  which may be  dis-
charged from the hospital point source
subject to the  provisions  of this para-
graph  after  application  of  the  best
practicable  control  technology  cur-
rently available:
   Effluent characteristic
   Effluent limitations

         Average of daily
Maximum    values for 30
for any i  consecutive days
  day      shall not  ex-
            ceed—

BODS
TSS 	
PH 	
Metric units (kg/I .000
occupied beds)
410 33 6
	 55 6 33 8

                        English units (lb/1.000
                          occupied beds)
BOOS
TSS ...
pH 	
    90.4
   122.4
74.0
74.5
  1 Within We range 6.0 to 9.0.

[41  FR  18777.  May 6, 1976. as amended at 60
FR 33972. June 29. 1995]


PART   461—BATTERY    MANUFAC-
  TURING   POINT   SOURCE   CAT-
  EGORY

           GENERAL PROVISIONS

Sec.
461.1  Applicability.
461.2  General definitions.
461.3  Monitoring  and   reporting   require-
    ments.
461.4  Compliance date for PSES.

    Subpart A—Cadmium Subcategory

461.10 Applicability; description of the cad-
    mium subcategory.
461.11 Effluent limitations representing the
    degree  of effluent reduction attainable
    by the application of the  best practicable
    control  technology  currently available
    (BPT).
461.12 Effluent limitations representing the
    degree  of effluent reduction attainable
    by the  application of the best  available
    technology  economically   achievable
    (BAT).
461.13 New  source  performance  standards
    (NSPS).
461.14 Pretreatment standards  for  existing
    sources (PSES).
461.15 Pretreatment  standards  for  new
    sources (PSNS).
           40 CFR Ch. I (7-1-99 Edition)

     Subpart B—Calcium Subcategory

461.20  Applicability;  description of the cal-
    cium subcategory.
461.21-461.22  [Reserved!
461.23  New source  performance  standards
    (NSPS).
461.24  [Reserved]
461.25  Pretreatment   standards  for   new
    sources (PSNS).

      Subpart C—Lead Subcategory

461.30  Applicability;  description of the  lead
    subcategory.
461.31  Effluent limitations  representing the
    degree  of effluent  reduction  attainable
    by the  application of the best practicable
    control  technology currently  available
    (BPT).
461.32  Effluent limitations  representing the
    degree  of effluent  reduction  attainable
    by the application  of the best available
    technology   economically   achievable
    (BAT).
461.33  New source  performance  standards
    (NSPS).
461.34  Pretreatment  standards  for  existing
    sources (PSES).
461.35  Pretreatment   standards  for   new
    sources (PSNS).

    Subpart D—Leclanche Subcategory

461.40  Applicability:   description   of   the
    Leclanche subcategory.
461.41-461.42 [Reserved]
461.43  New source  performance  standards
    (NSPS).
461.44  Pretreatment  standards  for  existing
    sources (PSES).
461.45  Pretreatment   standards  for  new
    sources (PSNS).

     Subpart E—Lithium Subcategory

461.50  Applicability: description of the lith-
    ium subcategory.
461.51-461.52 [Reserved]
461.53  New source  performance  standards
    (NSPS).
461.54  [Reserved]
461.55  Pretreatment  standards  for  new-
    sources (PSNS).

   Subpart F—Magnesium Subcategory

461 60  Applicability: description of the mag-
    nesium subcacegory.
461.61-461.62 [Reserved]
461.63  New source  performance  standards
    (NSPS).
461.64  Pretreatrnent  standards  for  existing
    sources (PSES).
461.65  Pretreatment  standards  for  new
    sources (PSNS).
                                         434

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Environmental Protection Agency

      Subpart G—Zinc Subcategory

461.70 Applicability: description of the zinc
   subcategory,
461.71 Effluent limitations representing the
   degree of effluent reduction attainable
   by the application of the best practicable
   control technology currently available
   (BPT).
461.72 Effluent limitations representing the
   degree of effluent reduction attainable
   by the application of  the best  available
   technology  economically   achievable
   (BAT).
461.73 New  source  performance standards
   (NSPS).
461.74 Pretreatment standards for  existing
   sources (PSES).
461.75 Pretreatment  standards  for   new
   sources (PSNS).
  AUTHORITY: Sees. 301. 304 (b). (c). (e). and
(g). 306 (b) and (c). 307 (b)  and (c). 308 and 501
of the Clean Water  Act (the Federal Water
Pollution Control  Act Amendments of  1972,
as amended  by the Clean  Water Act of 1977)
(the  "Act"):  33 U.S.C. 1311. 1314  (b). (c). (e).
and (g).  1316  (b) and (c). 1317 (b) and (c), and
1361;  86 Stat. 816, Pub. L. 92-500: 91 Stat. 1567.
Pub.  L. 95-217.
  SOURCE: 49  FR 9134. Mar.  9. 1984. unless oth-
erwise noted.

          GENERAL PROVISION'S

§461.1  Applicability.
  This part applies to any battery man-
ufacturing   plant  that  discharges  or
may discharge a pollutant to waters of
the  United  States or  that  introduces
pollutants  to a  publicly owned treat-
ment  works.  Battery   manufacturing
operations  subject  to regulation under
this  part shall not be subject  to regula-
tion under part 413 or 433.

§461.2  General definitions.
  In addition to  the  definitions  set
forth in 40  CFR  part 401. the following
definitions  apply to this part:
  (a) "Battery"  means  a modular elec-
tric  power  source where part or all of
the  fuel  is  contained  within the unit
and  electric power  is generated  di-
rectly from a chemical  reaction rather
than indirectly  through a heat cycle
engine. In  this  regulation  there is no
differentiation  between a  single cell
and a battery-
  (b)  "Battery  manufacturing  oper-
ations" means all of the specific proc-
esses used to produce a battery includ-
ing  the  manufacture  of anodes  and
                                §461.3

cathodes arid associated ancillary oper-
ations.   Tl-ese  manufacturing  oper-
ations  are  excluded  from  regulation
under any other point source category.
  (c)  "Ancillary operations" means  all
of  the operations  specific to  battery
manufacturing and not  included spe-
cifically  w .thin anode or cathode man-
ufacture  {ancillary operations  are pri-
marily associated with battery assem-
bly and  chemical production of  anode
or  cathode active materials).
  (d)  "Plate soak" shall mean the proc-
ess operation  of  soaking  or   reacting
lead  subcategory  battery plates,  that
are more than 2.5 mm (0.100 in)  thick,
in sulfurk acid.
  (e)  "Discharge allowance" means the
amount c f pollutant (mg per kg of pro-
duction unit)  that  a plant will be per-
mitted to discharge.  For this category
the allov, ances are specific to  battery
manufacturing operations.
  (f)      Miscellaneous     wastewater
streams"  shall  mean  the combined
waste water  streams  from  the  process
operations listed below  for each sub-
category   If a plant has one   of these
streams chen the plant receives the  en-
tire miscellaneous waste stream allow-
ance.
  (1)  Calmium  subcategory. Cell wash,
electrolyte  preparation,  floor   and
equipment wash, and employee  wash.
  (2) Lend subcategory. Floor wash, wet
air pollution  control,  battery repair,
laboratory,  hand wash,  and respirator
wash.
  (3)  Lithium   subcategory.  Floor and
equipment wash,  cell testing, and lith-
ium scrap disposal.
  (4) Zinc subcategory. Cell wash, elec-
trolyte preparation, employee wash,  re-
ject ce.'.l  handling, floor and equipment
wash.
  (g)  "Trucked batteries"  shall  mean
batteries  moved  into  or  out  of  the
plant by  truck when  the truck  is actu-
ally wushed in the plant  to remove res-
idues  left in  the  truck  from  the bat-
teries

$461.3  Monitoring and  reporting  re-
    quirements.
  The  "monthly  average" regulatory
values shall be the  basis for the month-
ly  average  discharge  in  direct dis-
charga permits and  for pretreatment
                                      435

-------
§461.4
                             40 CFR Ch. I (7-1-99 Edition)
standards. Compliance with the month-
ly discharge  limit is required regard-
less  of the number of samples analyzed
and  averaged.

§461.4  Compliance date for PSES.
  The     compliance     date     for
pretreatment  standards  for  existing
sources is March 9, 1987.

       Subpart A—Cadmium
            Subcategory

$461.10  Applicability;  description  of
    the cadmium subcategory.
  This subpart  applies to discharges to
waters of the United States, and  intro-
ductions  of  pollutants into  publicly
owned treatment works from the man-
ufacturing of cadmium  anode batteries.

§461.11  Effluent     limitations    rep-
    resenting the  degree of effluent re-
    duction attainable by  the applica-
    tion of the  best practicable control
    technology    currently    available
    (BPT).
  (a) Except  as   provided  in 40  CFR
125.30 through 125.32, any existing point
source  subject to this subpart  must
achieve the  following  effluent limita-
tions representing the  degree of efflu-
ent  reduction attainable by the  appli-
cation of the best practicable control
technology currently available:
  (1)  Subpart A—Pasted and Pressed
Powder Anodes.

        BPT EFFLUENT LIMITATIONS
                           BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum   Maximum
lor any 1 '  for monthly
  day   '   average
                     '  Metric units—mgAg oi
                     I      cadmium
                     i English units—pounds per
                       1.000.000  pounds of
                       cadmium
Pollutant or pollutant property


Nickel
Zinc 	
Cobalt 	
Oil and grease
TSS
pH

i Maximum Maximum
: for any 1 lor monthly
; day average
'. Metric units — mg/kg of
cadmium
I
I English units — pounds per
! 1.000.000 pounds of
' cadmium
2370 1046
1 338 2 885 2
I 1.0176 4252
I 1464 627
1 139400 83640
1 26 5770 | 135920
(') (')

                    1 Within the range ol 7.5 to 10.0 at all times.

                     (3) Subpart A—Impregnated Anodes.

                           BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property


Nickel 	
Zhc
Cobalt
Oi! and grease 	
TSS 	
pH

Maximum Maximum
for any 1 , for monthly
day average
Metric units — mg/ko, of
cadmium
English units— pounds per
1 ,000,000 pounds of
cadmium
i
339 3 i 149 7
1 9162 • 1 2675
1 457 1 ' 608 8
209 6 89 8
19.960.0 119760
40,9180 19461 0
(i) (i)

                    1 Within the range of 7.5 to 10.0 at all times.

                     (4)  Subpart A—Nickel  Electrodepos-
                   ited Cathodes.

                           BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property i
Maximum Maximum
for any l • lor monthly
day ' average
Metric units— mg/kg of
nickel applied
                                        English units—pounds per
                                          1.000.000   pounds  of
                                          nickel applied
Cadmium 	
Nickel 	
Zinc 	
Cobalt 	

TSS 	
pH 	
	 0.92 . 041
	 : 5.18 ' 3.43
, 	 : 3.94 1.65
0-57 ' 0.24
54 00 32 40
111.00 5265
	 D {')
1 Within the range of 7.5 to 10.0 at all times.
(2) Subpart A— Electrodeposited An-
odes.

Cadmium 	


Oil and grease 	
TSS
oH 	




1 1.380.0 ,

85.4
722.6
347.1
51 .2
6,828.0
11,095.5
'Wilhin the range ol 7.5 to 10.0 at all times.
(5) Subpart A— Nickel Impregnated
Cathodes.
                                      436

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 Environmental Protection Agency


          BPT EFFLUENT LIMITATIONS

                         :  Maximum    Maximum
  Pollutant or pollutant property j  lor any 1   tor monthly
                         ,    day    |  average

                            Met-ic units—mg/kg of
                         i      nickel applied
                          English units—pounds per
                            1.000,000  pounds   of
                         1   nickel applied
                                                           §461.11
                                BPT EFFLUENT LIMITATIONS
                       Pollutant or polli.tant property
                                      Maximum
                                      for any 1
                                         day
 Maximum
lor monthly
 average
                                                 Metric units—mo/kg of
                                                 silver powder produced

                                                English units—pounds per
                                                 1.000.000 pounds of sil-
                                                 ver powder produced

Nickel 	
Zinc
Cobalt 	

TSS 	
pH 	
557.6
3,148.8
2,394.4
344.4
32,800.0
67,240.0
n
246.0
2.082.8
1.000.4
147.6
19.680.0
31.980.0
Cadmium
Nickel
Silver
Zinc
Cobalt
Oil and grease
TSS 	
' Within me ranae of 7.5 to 10.0 at all times, p" 	 : 	 j
7.21 i
40.70 i
B.69 •
30.95
4.45 i
424.00 '
869.20 '
3.18
26.92
3.61
12.93
1.91
254.40
413.40
   (6)  Subpart A—Miscellaneous Waste-
water Streams.

          BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum
tor any 1
  day
 Maximum
lor monthly
 average
                        'Within the unge of 7.5 to 10.0 at all times.

                        (9)  Sub Dart  A—Cadmium  Hydroxide
                      Production.

                                fiPT EFFLUENT LIMITATIONS
                         I   Metric units—mg/kg of
                              cells produced
                         I English units—pounds per
                            1.000.000   pounds  of
Pollutant or
[lOllutant property
Maximum
for any 1
day
! Maximum
] lor monthly
! average
                                                 Metric units—mg/kB of
                                               I     cadmium used
                                               i
                                                English units—pounds per
                                                 1,000.000   pounds   of
                                               I  cadmium used
.
Nickel
Zinc
Cobalt

TSS
pH 	
i Within the ranae
i 6 2g
	 l 35.54
	 ' 27.02
3.89
' 370 20
	 ! 758.91
(')
Df 7.5 to 10.0 at all times.

23.50
11.29
1.66
yyy 1?
360.94
(')



Nickel 	
Zinc 	
Cobalt
Oil and grease .
TSS 	
pH 	
I
0 31 '
	 , 1 73 i
. i 1 31
•' 0 19 '
1800
	 36.90 !
	 I 0)

0 14
1 14
055
0 08
1080
17.60
n
  (7) Subpart A—Cadmium Powder Pro-
duction.

          BPT EFFLUENT LIMITATIONS
                        1 Within II-e range of 7.5 to 10.0 at all times

                         (10)   Subpart  A—Nickel  Hydroxide
                      Production.

                                BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property  I
                         i
Maximum
for any 1
  day
 Maximum
for monthly
 average
                         I   Metric units—mg/kg ol
                         | cadmium powder produced

                         ' English units—pounds per
                            1.000.000   pounds  ol
                         '   cadmium  powder  pro-
                            duced
Pollutant jr pollutant property
Maximum ! Maximum
tor any 1 ' for monthly
day • average
Metric units — mg/kg of
nickel used
                                                English units—pounds per
                                                 1.000.000   pounds  of
                                                 nickel used

Nickel . .
Zinc
Cobalt 	

TSS 	
pH 	
22.34
12614
9592
13.80
1.314.00
2,693.00

986
8344
40.08
5.91
78840
1 281.20

Cadmium
Nickel
Zinc
Cobalt 	

TSS 	
PH 	
' 374
211 2
: 1606
	 23.1
22000
'• 45100

16 5
139 7
67 1
9.9
1 3200
2145 0

  ' Within the range of 7.5 to 10.0 at all limes.

   (8) Subpart A— Silver Powder Produc-
tion.
                        1 With i the range of 7.5 to 10.0 at all times.

                         (b)  There shall  be no  discharge  allow-
                      ance  for process wastewater pollutants
                                             437

-------
§461.12
                                 40 CFR Ch. I (7-1-99 Edition)
from any battery manufacturing oper-
ation other than those  battery  manu-
facturing operations listed above.

§461.12  Effluent    limitations     rep-
    resenting the degree of effluent re-
    duction attainable by  the  applica-
    tion  of the  best available  tech-
    nology   economically    achievable
    (BAT).

  (a)  Except  as provided  in  40  CFR
125.30 through 125.32, any existing point
source subject  to  this  subpart  must
achieve the following effluent  limita-
tions representing  the degree of efflu-
ent  reduction attainable by  the appli-
cation of the best available  technology
economically achievable:
                               BAT EFFLUENT LIMITATIONS
                       Pollutant or pollutant properly
                                                                   Maximum
                                                                   tor any 1
                                                                     day
                                  Maximum
                                 (or monthly
                                  average
                                               Metric units—rng/kg of
                                                  nickel applied

                                             English units—pounds per
                                               1,000,000   pounds  of
                                               nickel applied

Nickel 	
Zinc
Cobalt

i 11 22 i
	 1 6336 '
48 18 '
' 693 !

4 95
41.91
2013
2.97

                        (4)  Subpart  A—Nickel   Impregnated
                      Cathodes.

                               BAT EFFLUENT LIMITATIONS
odes.
BAT EFFLUENT
Pollutant or pollutant property

Nickel 	
Zinc 	
Cobalt

LIMITATIONS
Maximum i Maximum
for any 1 ' for monthly
day ! average
Metric unite — mg/kg of
cadmium
English units— pounds per
1,000.000 pounds of
cadmium
11.95 ' 5.27
67.49 ' 44.64
51.32. 21.44
7.38 • 3.16
Pollutant or pollutant property

Nickel 	

Cobalt 	
1 Maximum Maximum
! for any 1 lor monthly
| day average
Metric units — rng/kg of
nickel applied
1 English units — pounds per
! 1,000,000 pounds of
; nickel applied
68.0 ; 30.0
', 384.0 I 254.0
292.0 ' 122.0
42.0 . 18.0
(5) Subpart A— Miscellaneous Waste-
water Streams.
  (2) Subpart A—Impregnated Anodes.

         BAT EFFLUENT LIMITATIONS
                                                     BAT EFFLUENT LIMITATIONS
                       Pollutant or pollutant property !
                                                                   Maximum
                                                                   for any 1
                                                                     day
                                  Maximum
                                 for monthly
                                  average
Pollutant or pollutant property
  Maximum
  for any 1
    day
                                  Maximum
                                 for monthly
                                  average
                      I
   Metric units—mg/kg of
       cadmium

i English units—pounds per
   1.000,000  pounds  of
   cadmium
                      '   Metric units—mg/kg of
                      '     cells produced
                      I
                      I English units—pounds per
                      I   1.000,000  pounds  of
                      I   cells produced
Cadmium
Nickel	
Zinc 	
Cobalt 	
      68.0
      384.0
      292.0
      42.0
                                     30.0
                                    254.0
                                    122.0
                                     18.0
Cadmium 	
Nickel
Zinc
Coba.t 	

	 • 079
4 47
3 40 •
I 0 49 !

0.35
296
1.42
021

  (6) Subpart A—Cadmium Powder Pro-
duction.
  (3)  Subpart  A—Nickel  Electrodepos-
ited Cathodes.
                                         438

-------
Environmental Protection Agency

          BAT EFFLUENT LIMITATIONS
                                                       §461.13
                              BAT EFFLUENT LIMITATIONS
 Pollutant or pollutant property i
Maximum
for any 1
  day
 Maximum
for monthly
 average
                          Metric units—mg/kg of
                        cadmium powder produced
                        English units—pounds per
                           1.000.000 pounds of
                        cadmium powder produced
Pollutant or potlirant property

Maximum '
(or arty 1 '
day
Maximum
for monthly
average
Metric units — mg/kg of
nickel used
                                            ! English units—pounds per
                                            :  1,000,000  pounds  of
                                              nickel used

Nickel 	
Zinc 	
Cobalt . 	

' 223
	 12 61
	 i 9.59
I 1 38

099
834
401
059


Nickel
Zinc
Cobalt

1 5 61
1 31 68 .
i 24 09 I
' 347 '

2 48
2096
1007
1 49

  (7) Subpart A—Silver Powder Produc-
tion.

         BAT EFFLUENT LIMITATIONS
I
Pollutant or pollutant property '
I
Maximum
tor any 1
day
i Maximum
for monthly
average
                          Metric units—mg/kg of
                          stiver powder produced
                        English units—pounds per
                          1.000,000 pounds of sil-
                          ver powde- produced
Cadmium
Nickel	
Silver	
Zinc 	
Cobalt 	
     1.09
     6.16 j
     1.32 |
     4.69
     0.67 '
     0.48
     4.08
     0.55
     1.96
     0.29
  (8)  Subpart  A—Cadmium Hydroxide
Production.

         BAT EFFLUENT LIMITATIONS
                       I
 Pollutant or pollutant property |
Maximum
for any 1
  day
 Maximum
(or monthly
 average
                       '   Metric units—mgikg of
                       j     cadmium used
                       ! English units—pounds  per
                       ;   1,000,000   pounds   of
                       j   cadmium used
Cadmium
Nickel 	
Zinc	
Cobalt 	
                       i
     0.05 I
     0.27 |
     0.20,
     0.03 i
     0.02
     0.18
     0.09
     0.01
  (9) Subpart A—Nickel Hydroxide Pro-
duction.
                       (b)  Then; shall be no discharge allow-
                     ance  for process wastewater pollutants
                     from  any battery manufacturing oper-
                     ation oth'jr than those battery  manu-
                     facturing operations listed above.
                                              §461.13   New    source
                                                  standiirds (NSPS).
                                                  performance
  (a) The; discharge  of wastewater  pol-
lutants from any new source subject to
this subpart shall not exceed the stand-
ards set forth below:
  (1) Subpart A—Electrodeposited  An-
odes—NSPS.
Pollutant or (toltuiant property
                                              Metnc units—mg/kg of
                                          j        cadmium

                                          > English  units—pounds   per
                                          1   1.000.000 pounds  ol  cad-
Cadmium
Nickel
Zinc
Cobalt 	
Oit and gr- ase 	
TSS
pH

... 7 03
| 19.33
| 3585
	 1 4.92 ,
	 ' 351 5 '
; 5273
(')

281
13.01
1476
2.46
351.5
421 8
(1)

  1 Within !he range of 7.5-10.0 at all times.

  (2)  S.ubpart A—Impregnated Anodes-
NSPS
                                          439

-------
§461.13
                                        40  CFR  Ch. I (7-1-99  Edition)
Pollutant or poflutant property
                        j   any
                                      monthly aver-    Pollutant or pollutant property
                                                      Maximum
                                                      for any 1
                                                         day
                                                     Maxirnum for
                                                     monthly aver-
                                                        age
                        '    Metric units—mg/kg of
                        |          cadmium
                        / English  units—pounds   per
                           1.000.000 pounds of  cad-
                           mium
                                                      Metric units—mg/kg of cells
                                                             produced

                                                    I English  units—pounds  per
                                                    !   1,000.000 pounds of  cells
                                                       produced

Nickel .. 	

Cobalt

TSS
pH 	
400 1 16.0
1100 i 740
204 0 ' 84 0
280 ' 140
2 COO 0 ' 2 000 0
3 000 0 2 400 0
(') (')

Nickel . 1 28
Zinc 2 38 '
Cobalt 0.33 '

TSS 35 0 •
pH 	 (') ,
0.19
086
098
016
233
280
(')
  'Within the range of 7.5-10.0 at all times.

  (3)  Subpart  A—Nickel  Electrodepos-
ited Cathodes—NSPS.
                            'Within the range of 7.5-10.0 at all times.

                             (6) Subpart  A—Cadmium Powder Pro-
                           duction—NSPS.
Pollutant or pollutant property
Maximum lor
 any 1 day
Maximum tor
monthly aver-
    age
Pollutant or pollutant properly
Maximum
(or any 1
day
Maximum
lor monthly
average
                        I  Metric units—mg/kg of nickel
                        ;          applied
                        I  English  units—pounds   per
                        !   1.000.000 pounds of nickel
                        I   applied
                                                     !   Metric units—mg/kg of
                                                     ' cadmium powder produced
                                                     , English units—pounds per
                                                     ,   1.000.000   pounds  of
                                                     I   cadmium  powder  pro-
                                                        duced
I
Nickel 	 •



TSS '
043 	 I
pH 	 ,
6.60 |
18.15 I
33.66 '
4.62'
330.0 |
495.0 \
(') I
2.64
12.21
13.86
2.31
330.0
396.0
(')
1 Within the range of 7.5-10.0 at all times.
(4) Subpart A— Nickel Impregnated
Cathodes— NSPS.
Pollutant or pollutant property

Maximum
for any 1
day

Maximum
for monthly
average

I
i
Cadmium 	 	
Nickel 	
Zinc .... j
Cobalt I
Oil and grease 	 '
TSS 	
pH 	

1.31 , 0.53
3.61 • 2.43
6.70 2.76
0.92 0.46
65.70 1 65.70
98.S5 | 78.84
(') ' C>
'Within the range of 7.5-10.0 at all times.
(7) Subpart A — Silver Powder Produc-
tion— NSPS.
Pollutant or pollutant property .
Maximum ' Maximum
for any 1 ! for monthly
day ' average
                                 nickel applied
                          . English units—pounds per
                             1.000,000   pounds   of
                             nickel applied
                                                     I   Metric units—mg/kg of
                                                     i   silver powder produced
                                                     I
                                                     i English units—pounds per
                                                        1,000.000 pounds of  sil-
- '
Nickel 	
Zinc . .. .


TSS :
PH '

40.0 |
110.0 |
204.0 1
28.0
2.000.0 :
3,000.0 [
CM
'Within the range of 7.5-10.0 at all times.
(5) Subpart A— Miscellaneous
water Streams— NSPS.
16.0
74.0
84.0
14.0
2,000.0
2,400.0
Waste-
Cadmium 	
Nickel 	

Zinc 	
Cobalt 	
Oil and grease

pH 	

	 0.64
	 1.77 .
0 93
	 3.27
	 0.45 '
	 3210'



0.26
1.19
0.39
1.35
0.22
32.10
38.52
' Within the range of 7.5-10.0 at atl times
(8) Subpart A — Cadmium Hydroxide
Production— NSPS.
                                                440

-------
Environmental Protection Agency
                                                       §461.14
Potlutant or pollutant property
                                                             PSES
|   Metric units—mg/kg of
|      cadmium used

' English units—pounds  per
'•  1.000.000  oounds of ead-
!  mium used
                                                                 1 Maximum  i  Maximum
                                            Pollutant or po iutant properly  I for any 1  | for monthly
                                                                 I   day    i  average

                                                                 I  Metric units—rng/kg of
                                                                       cadmium

                                                                 i English units—pounds per


Zinc 0 1 42 0 058
Cobalt Q 019 0009

TSS 	 2 10 1 SB

pH 	 0) , (1)
'Within the range of 7.5-10.0 at all times.
(9) Subpart A— Nickel Hydroxide Pro-

Pollutant or pollutant property , ^Jym{J'J|ayX ! monthly aver-
age
Metric units — mg/kg of nickel
used
English units — pounds per
1.000.000 oounds of nickel
used
i
Nickel 9 08 611
Zinc 	 16.83 6.93
Cobalt 	 2.31 1.16
Oil and grease 	 1650 1650
TSS 	 247 5 198 0
pH (') (')

'Within the range of 7.5-10.0 at all times.
(b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ation other than those battery manu-
facturing operations listed above.
(49 FR 9134, Mar. 9, 1984. 49 FR 13879, Apr. 9.
1984]
§461.14 Pretreatment standards for
existing sources (PSES).
(a) Except as provided in 40 CFR 403.7
Cadmium 	 	 	 	 	
Nickel 	
Zinc 	
Cobalt 	

cadmium
11.95 : 5.27
67.49 ! 44.64
51.32 j 21.44
7.38 , 3.16
(2) Subsart A — Impregnated Anodes.
PSES
Pollutant or pollutant property

Nickel 	
Zinc 	
Cobalt 	
Maximum Maximum
for any 1 for monthly
day ' average
Metric units — mg/kg ol
cadmium
English units— pounds per
1.000.000 • pounds of
cadmium
66.0 ! 30.0
384.0 , 254.0
292.0 1 122.0
42.0 i 18.0
(3) Sjbpart A— Nickel Electrodepos-
ited Cathodes,
PSES
Pollutan: or pollutant property

Nickel
Zinc
CobaH , 	 	

Maximum Maximum
for any 1 I for monthly
day 1 average
Metric units — mg/kg of
nickel applied
English units — pounds per
1 .000,000 pounds of
nickel applied
11.22 ' 4.95
63.36 | 41.91
48.1S i 20.13
6.93 i 2.97
to  this  subpart  which introduces pol-
lutants  into  a  publicly  owned  treat-
ment works  must comply with 40 CFR
part 403 and achieve the pretreatment
standards  for  existing  sources  listed
below:
  (1)  Subpart A—Electrodeposited An-
odes.
                         (4)  Subpart  A—Nickel  Impregnated
                       Cathodes—PSES.
                                        441

-------
§461.15
                               40  CFR Ch. I  (7-1-99 Edition)
 Pollutam or pollutant property
Maximum
for any 1
  day
Maximum
(or monthly
 average
                         Metric units—mg/kg of
                            nickel applied
                        English units—pounds per
                         1.000,000  pounds   of
                         nicke! applied

Nickel 	
Zinc 	
Cobalt

I 68 0
	 I 3840
	 | 2920
' 42 0

300
254.0
122.0
180

  (5) Subpart  A—Miscellaneous Waste-
water Streams—PSES.
I
Pollutant or pollutant property ,
Maximum
for any 1
day
Maximum
for monthly
average
: Metnc units — mg/kg at
! cells produced
                        English units—pounds per
                         1,000.000  pounds  of
                         cells produced
Cadmium
Nickel 	
Zinc	
Cobalt 	
    0.79
    4.47 \
    3.40
    0.49
     0.35
     2.96
     1.42
     0.21
  (6) Subpart A—Cadmium Powder Pro-
duction—PSES.
Pollutant or pollutant property I
I
Maximum
for any 1
day
Maximum
i for monthly
I average
                         Metric units—mg/kg of
                        cadmium powder produced
                      1  English units—pounds per
                      I   1.000,000  pounds   01
                         cadmium  powder pro-
                      !   duced

Nickel
Zinc 	
Cobalt

... 1 223 j
12 61 '
	 959
| 1 38 1

099
834
401
059

  (7)  Subpart A—Silver Powder Produc-
tion—PSES.
Pollutant or pollutant properly i
Maximum
for any 1
day
• Maximum
i tor monthly
, average
Metric units — mg/kg of
silver powder produced
                       English units—pounds per
                       :  1.000,000 pounds of sil-
                       ,  ver powder produced
  (8)  Subpart  A—Cadmium  Hydroxide
Production—PSES.
Pollutant or pollutant property

Maximum ' Maximum lor
for any 1 ' monthly aver-
day ' age
Metric units — mg/kg of
cadmium used
                                                                  I English units—pounds per
                                                                     1.000.000 pounds of cad-


Nickel 	
Zinc ..
Cobalt 	

mium used
0.05 ,
0.27 .
0.20 ,
0.03 ,


002
0.18
009
0.012

                                               (9) Subpart A—Nickel  Hydroxide Pro-
                                             duction—PSES.
                                              Pollutant or pollutant property
                                                                   I
                                            Maximum '  Maximum
                                            for any 1    for monttily
                                                                       day
                                                                               average
                                          i   Metric units—mg/kg of
                                          i       nickel used
                                          I English units—pounds per
                                          '   1,000,000   pounds  of
                        nickel used

Nickel
Zinc 	
Cobalt

561 '•
	 31.68 1
, 24.09
I 347

248
2096
1007
1 49

                      (b)  There shall be no discharge allow-
                    ance  for process wastewater pollutants
                    from  any battery manufacturing  oper-
                    ation other than  those battery manu-
                    facturing operations listed above.

                    §461.15   Pretreatment   standards   for
                        new sources (PSNS).
                      (a)  Except as provided in 40 CFR 403.7
                    any new source subject to this subpart
                    that  introduces pollutants into a  pub-
                    licly   owned   treatment  works   must
                    comply   with   40   CFR  part  403   and
                    achieve  the pretreatment  standards for
                    new sources listed below:
                      (1)  Subpart  A—Electrodeposited  An-
                    odes—PSNS.
                                              Pollutant or pollutant property
                                            Maximum
                                            for any 1
                                              day
                                             Maximum
                                            •or monthly
                                             average
                                             Metric units—mg/kg ol
                                          :       cadmium
                                          i English units—oounds per
                                          ,   1.000,000  pounds of
Cadmium ....
Nickel 	
Silver	
Zinc 	
Cobalt 	
1 09 '
6.16
1.32
4.69
0.67
048
4.08
0.55
1.9S
0.29


Nickel 	 	
Zinc 	
Cooait 	

	 7.03 '
1933 :
35 as '
	 4.92 !

2.81
1301
14 76
2.46
                                         442

-------
Environmental Protection Agency
                                                             §461.15
   (2)  Subpart A—Impregnated Anodes
PSNS.
                         (6) Subpart A—Cadmium Powder Pro-
                       duction— F SNS.
Pollutant or pollutant property
Maximum
for any 1
day
Maximum
for monthly
average
Metric units— mg/kg of
cadmium
                                                    Pollutant or pollutant property
                                                  Maximum
                                                  for any 1
                                                    day
                                                   Maximum
                                                  lor monthly
                                                   average.
                           English units—pounds per
                            1.000.000  pounds  ot
                            cadmium
                                                   Metric units—mg/kg of
                                                i cadmium powder produced

                                                I English units—pounds per
                                                I   1,000.000   pounds   of
                                                i   cadmium  powder  pro-
Cadmium 	
Nickel



40.0 16.0
110.0 74.0
204.0 84.0
28.0 ' 14.0
(3) Subpart A — Nickel Electrodepos-
ited Cathodes— PSNS.
Pollutant or pollutant property

Maximum • Maximum
for any 1 for monthly
day average
Metric unite — mgAs of
nickel applied
Cadmium 	
Nickel 	

Cobalt 	

duced
1.31 '
3.61 !
6.70 '
0.92 '•
(7) Subpart A— Silver Powder
tion— PSNS.
Pollutant 01 pollutant property
Maximum !
for any 1 i
day
0.53
2.43
2.76
0.46
Produc-
Maximum
for monthly
average.
                           English units—pounds per
                            1.000,000   oounds   of
                            nickel applied

Nickel

Cobalt 	

6.60 264
18.15 12.21
33.66 13.86
4.62 2.31
(4) Subpart A— Nickel Impregnated
Cathodes— PSNS.
Pollutant or pollutant property
Maximum Maximum
for any 1 for monthly
day average
                         i   Metric units—mg/kg of
                                nickel applied
                         '  English units—pounds per
                            1.000.000  pounds   of
                         1   nickel applied
Cadmium
Nickel	
Zinc	
Cobalt	
     40.0,
    110.0,
    204.0!
     28.0
      16.0
      74.0
      84.0
      14.0
   (5)  Subpart A—Miscellaneous  Waste-
water Streams—PSNS.
 Pollutant or pollutant property
Maximum
for any 1
  day
 Maximum
for monthly
 average
                            Metric units—mg/kg of
                         '      cells produced
                         1  English units—pounds per
                            1.000.000   pounds   of
                            cells produced
                                                   Metric units—mg/kg of
                                                |   silver powder produced

                                                | English units—pounds per
                                                   1.000,000 pounds of sil-
                                                   ver powder Droduced
                                                  Cadmium
                                                  Nickel 	
                                                  Silver	
                                                  Zinc  	
                                                  Cobalt 	
                                                       0.64;
                                                       1.77 t
                                                       0.93 !
                                                       3.27 ,
                                                       0.45 i
                                                        0.26
                                                        1.19
                                                        0.39
                                                        1.35
                                                        0.22
                                                     (8)  Subpart A—Cadmium  Hydroxide
                                                  Production—PSNS.
                        Pollutant or pollutant property
                                        Maximum
                                        for any 1
                                          day
             Maximum
             for monthly
              average
   Metric units—mg/kg of
      cadmium used

I English  units—pounds  per
|   1.000.000   pounds   of
   cadmium used
                       Cadmiur
                       Nickel .. .
                       Zinc	
                       Cobalt  ...
                                            0.028 |
                                            0.077 i
                                            0.142 i
                                            0.019 i
                 0.011
                 0.051
                 0.058
                 0.009
                                                     (9) Subpart A—Nickel Hydroxide Pro-
                                                  duct] 3n—PSNS.
Cadmium
Nickel 	
Zinc 	
Cobalt 	
     0.47
     1.28
     2.38
     0.33
      0.19
      0.86
      098
      0.16
                                               443

-------
§461.20
                        40 CFR Ch. I (7-1-99 Edition)
 Pollutant or pollutant property
Maximum
lor any 1
  day
     Maximum
     for monthly
      average
                    i  Metric units—mg/kg of
                    I      nickel used

                    ' English units—pounds  per
                      1.000,000  pounds  of
                    1  nickel used
Cadmium
Nickel
Zinc 	
Cobalt

i 3.30
908
! 16 83
' 2.31

1.32
6 11
693
1.16

  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ation other than those battery manu-
facturing operations listed above.

 Subpart B—Calcium Subcategory

§461.20  Applicability;  description   of
    the calcium subcategory.
  This subpart applies to discharges to
waters of the United States and intro-
ductions  of  pollutants  into  publicly
owned treatment works from manufac-
turing calcium anode batteries.

$§461.21-461.22  [Reserved]
S 461.23  New   source
    standards (NSPS).
performance
  (b)  There shall be  no discharge for
process  wastewater   pollutants  from
any battery manufacturing operations.

  Subpart C—Lead  Subcategory

§461.30 Applicability;  description  of
   the lead subcategory.
  This subpart applies to discharges to
waters of the United  States and  intro-
duction  of  pollutants  into  publicly
owned treatment works from the man-
ufacturing of lead anode batteries.

§461.31 Effluent    limitations   rep-
   resenting the degree of effluent re-
   duction  attainable by  the applica-
   tion of the best practicable control
   technology   currently   available
   (BPT).
  (a)  Except  as  provided  in 40 CFR
125.30 through 125.32, any existing point
source subject to this subpart  must
achieve the following effluent limita-
tions  representing the degree of efflu-
ent reduction attainable by the appli-
cation of the best practicable control
technology currently available:
  (1)   Subpart  C—Closed  Formation—
Double Fill, or Fill and Dump.

        BPT EFFLUENT LIMITATIONS
  (a) The discharge of wastewater pol-
lutants from any new source subject to
this subpart shall not exceed the stand-
ards set forth below.
  (b) There shall be  no discharge for
process  wastewater   pollutants  from
any battery manufacturing operations.

§461.24  [Reserved]

§461.25  Pretreatment  standards  for
    new sources (PSNS).
  (a) Except  as provided in §403.7 any
new source subject to this subpart that
introduces pollutants  into  a  publicly
owned  treatment works  must  comply
with 40 CFR  part  403  and  achieve the
pretreatment    standards   for   new
sources listed below.
Pollutant or pollutant property






Lead 	

Oil and grease 	
TSS
pH

Maximum Maximum
for any 1 ' tor monthly
day i average
Metric units— mg/kg of lead
used
English units — pounds per
1.000,000 pounds of
lead used
0 86 D 45
0.19 0.090
0 54 0 27
9.00 5.40
18^5 878
" 1 C )

                1 Within the range of 7.5 to 10.0 at all times.

                (2)  Subpart C—Open Formation—De-
              hydrated.
                                     444

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Environmental Protection Agency
        BPT EFFLUENT LIMITATIONS
§461.31
                                               BF'T EFFLUENT LIMITATIONS
Pollutant or pollutant property

Lead


TSS
pH 	
Maximum Maximum
for any 1 tor monthly
day average
Metric units— mg/kg of lead
used
English units — pounds per
1,000.000 pounds of
lead used
20.99 11.05
4.64 ' 2.21
16.13 ' 6.74
221.00 132.60
453.05: 215.47
C) C)
"Within the range ol 7.5 to 10.0 at all times,
(3) Subpart C — Open Formation— Wet.
BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property

Lead


TSS
pH 	
Maximum ' Maximum
for any 1 ' lor monthly
day ! average
Metric units — mg/kg of lead
used
English units — pounds per
1.000.000 pounds of
lead used
0.10 0.05
0.02 0.01
0.06 , 0.03
1 .06 | 0.64
2.17 1.03
o n
' Within the range of 7.5 to 10-0 at all times.
(4) Subpart C— Plate Soak.
BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property




TSS
pH 	
Maximum Maximum
lor any 1 for monthly
day average
Metric units— mg/kg of lead
used
English units — pounds per
1.000.000 pounds of
lead used
0.040 ' 0.020
0.009 , 0.004
0.030 0.010
0.420 : 0.250
0.860 ' 0.410
f')! C)
' Within the range of 7.5 to 10.0 at all times
(5) Subpart C— Battery Wash (with
Detergent) .
: Maximum Maximum
Pollutant or DC lutant property for any 1 for monthly
: day average

Lead 	

Oil and grease 	 	 	 	
TSS 	
pH ....
Metric units — mg/kg of lead
used
English units — pounds per
1,000.000 pounds ol
lead used
1.71 0.90
0.36 0.16
1.08 0.55
18.00 ; 10.80
36.90 ' 17.55
C) C)
1 Within the range of 7.5 to 10.0 at all times.
(6) Sub part C~Battery Wash (Water
Only).
;3PT EFFLUENT LIMITATIONS
Maximum Maximum
Pollutant o" pollutant property for any 1 for monthly
I day average

Lead

Oil and grease ..........................
TSS 	
pH
Metric units — mg/kg of lead
used
English units — pounds per
1,000,000 pounds of
lead used
1.12 0.59
O.Z5 0.12
0.71 0.36
11.80 7.08
24.19 11.51
(1) ' (<)
'Within 'he range o! 7.5 to 10.0 at all limes.
(7) Subpart C— Direct Chill Lead
Casting.
BPT EFFLUENT LIMITATIONS
Maximum Maximum
Pollular or pollutant property . for any 1 for monthly
day | average
Copper 	
Lead 	
Iron 	
Oil and grease 	
TSS 	
pH 	
Metric units— mg/kg of lead
used
English units — pounds per
1.000.000 pounds of
lead used
0.00040 ' 0.00020
0.00008 ' 0.00004
0.00020 ' 000010
0.00400 ' 0.00200
0.00800 | 0.00300
o , •:')
1 Wif.in trie range of 7.5 to 10.0 at all times.
(8) Subparc C— Mold Release Formu-
laticn.
                                    445

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§461.32
         BPT EFFLUENT LIMITATIONS
                                40 CFR Ch. I (7-1-99  Edition)

                              BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum
lor any 1
  day
 Maximum
for monthly
 average
                                               Pollutant or pollutant properly
Maximum  :  Maximum
lor any 1  . for monthly
  day       average
                       | Metric units—mg/kg ot lead
                       't         used

                       ' English units—pounds  per
                         1.000.000   pounds   of
                         lead used
                                           1 Metric units—mg/kg ol lead
                                           1         used

                                           i English units—pounds  per
                                              1.000.000   pounds   of
                                              lead used

Lead


TSS
pH

0011 I
0002
0007
012oi
0246 i
(') !

0006
o 001
0.004
0072
0 117
(')


Lead


TSS
pH

081
0 18
.. ' 051
8 54
17 51
	 | ,.,

0 43
009
026
5 12
8 33
(il

  ' Within the range of 7.5 to 10.0 at all times.

   (9) Subpart C—Truck Wash.

         BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum  i  Maximum
for any 1  | for monthly
  day    !  average
                        Metric units—mg/kg of lead
                           in trucked batteries

                       ! English  units—pounds per
                       '  1.000.000  pounds  of
                         lead in trucked batteries

Lead

Oil and grease 	
TSS 	
pH 	
I
0026 |
i 0 005 i
0016 i
	 I 0280J
0574 '
O :
0 014
0 002
0 008
0 168
0273
C)
  1 Within the range of 7.5 to 10.0 at all times.

  (10) Subpart C—Laundry.

         BPT EFFLUENT LIMITATIONS
                         Maximum  '  Maximum
 Pollutant or pollutant property    for any 1  • for monthly
                           day      average
                        Metric units—mg/fcg ol lead
                               used
            'Within the range of 7.5 to 10.0 at all times.

             (b) There shall be no discharge allow-
           ance for process  wastewater pollutants
           from  any battery manufacturing oper-
           ation other than those battery  manu-
           facturing operations listed above.

           [49 FR  9134. Mar. 9. 1984; 49 FR 13879. Apr. 9.
           1984]

           $461.32  Effluent    limitations     rep-
               resenting  the degree of effluent re-
               duction attainable  by  the  applica-
               tion  of the  best  available  tech-
               nology  economically   achievable
               (BAT).

             (a)  Except  as provided  in  40  CFR
           125.30 through 125.32. any existing point
           source  subject  to  this  subpart  must
           achieve the following  effluent  limita-
           tions  representing  the degree of efflu-
           ent reduction  attainable  by the appli-
           cation  of the  best available technology
           economically  achievable:
             (1) Subpart  C—Open  Formation—De-
           hydrated.

                    BAT EFFLUENT LIMITATIONS



Lead


TSS 	
pH 	
'Within the range of

(11) Subpart
English units — pounds per
1.000.000 pounds of
| lead used

021 011
0 05 0 02
013 007
218' 1 31
	 4 47 ' 2.13
o ; o
7.S to 10.0 at all times.

C— Miscellaneous Waste-
Pollutant or pollutant property







Copper 	
Lead


Maximum Maximum
i for any 1 ' for monthly
j day i average
1
i Metric units — mg/kg ol lead

English units— pounds per
1 .000,000 pounds of
' lead used
'
| 3.19 1.68
i 0 71 034
2 02 1 02

water Streams.
                                               (2)  Subpart C—Open Formation—Wet.
                                          446

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Environmental Protection Agency

         BAT EFFLUENT LIMITATIONS
     __^   .
Pollutant or pollutant property |

                                                            §461.32

                            (6) Subpa-t C—Mold  Release Formu-
                          lation.

                                   BA" EFFLUENT LIMITATIONS


Lead 	


Metric units — mg/kg of lead
used
English units— pounds per
1,000,000 pounds ol lead
used
0.100 0.053
0.022 0.010
0.06 0.03
(3) Subpart C— Plate Soak.
BAT EFFLUENT LIMITATIONS
Pollutant or pollutant property

Lead 	



gent).
BAT EFFLUENT
Pollutant or Pollutant Property

Lead . ... 	
Iron ........... 	 	 	 	
Maximum Maximum
for any 1 for monthly
day average
Metric units— mg/kg of lead
used
English units — pounds per
1.000,000 pounds of
lead used
0.039 0.021
0.008 0.004
0.030 0.010
ttery Wash (Deter-
LlMITATIONS
Maxinxm Maximum
for any 1 for monthly
Day average
• Metric units— mg/kg ol lead
used
English units — pounds per
1.000.000 pounds of
lead used
1.71 0.90
0.36 0.16
1.08 0.55
(5) Subpart C— Direct Chill Lead
Casting.
BAT EFFLUENT LIMITATIONS
Pollutant or pollutant property !
age
Pollutant or pol Jtanl property

Lead


Maximum i Maximum
for any i for monthly
day average
Metric units — mg/kg of lead
used
English units— pounds per
1.000.000 pounds of
lead used
0.011 ' 0.006
0.002 0.001
0.007 0.003
(7) Subpart C— Truck Wash.
EAT EFFLUENT LIMITATIONS
Pollutant or pollutant property
Copper 	
Lead .. .
Iron ..

Maximum . Maximum
lor any 1 for monthly
day average
Metric units— mg/kg of lead
in trucked batteries
English units— pounds per
1 .000.000 pounds of
lead in trucked batteries
0.026 0.014
0.005 0.002
0.016 0.008
(8) Subpart C— Laundry.
BAT EFFLUENT LIMITATIONS
Pollutant c pollutant property

Lead 	


Maximum Maximum
for any 1 for monthly
day average
Metric units — rng/kg of lead
used
English units— pounds per
1.000.000 pounds of
lead used
0.21 0.11
0.05 : 0.02
0.13 0.07
(9) Subpart C— Miscellaneous Waste-
water Streams.
Copper	
Lead	
Iron	
 !  Metric units—mg/kg ol lead
 i          used
 1 English  units—pounds  per
 '   1.000,000 pounds of  iead
 J   used

. i     0.0004 j     0.0002
. i     0 00008      000004
. I     0.0002      0.0001
                                           447

-------
§461.33
40 CFR Ch. I (7-1-99 Edition)
BAT EFFLUENT LIMITATIONS
Maximum ' Maximum
PollutanI or pollutant property lor any 1 I lor monthly
day I average
; Metric units — mg/kg of lead
used
English units— pounds per
| 1,000,000 pounds of
; lead used
Copper 	 ' 0.58 0.31
Lead 	 ' 0.13 0.06
Iron j 0.37 0.19

(b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ation other than those battery manu-
facturing operations listed above.
[49 FR 9134. Mar. 9. 1984; 49 FR 13879. Apr. 9.
1984, as amended at 51 FR 30816. Aug. 28. 1986]
§461.33 New source performance
standards (NSPS).
(a) The discharge of wastewater pol-
lutants from any new source subject to
this subpart shall not exceed the stand-
ards set forth below:
(1) Subpart C — Open Formation— De-
hydrated— NSPS.
Maximum • Maximum
Pollutant or pollutant property for any 1 j for monthly
day ! average
Metric units — mg/kg of leact
used
English units — Bounds per
1.000.000 pounds ol
lead used
Copper 2151 1 02
Lead ... 	 ! 047 I 021
Iron i 2.01 I 1 02
Oil and grease 	 • 16.80 ' 16.80



' Withm the limits of 7.5 to 10.0 at all times.
(2) Subpart C— Open Formation—
Ma i , Maximum for
Pollutant or pollutant property w|r ,\ i day i ™mh|y avef"




TSS 	
pH 	
1 Metric units— mg/kg of lead
' used
1 English units — pounds per
1.000,000 pounds of lead
used
] 0.067 j 0.032
I 0.014 i 0.006
! 0.063 ' 0.032
0.53 ' 0.53
' 0.80 ' 0.64
! o : n
' Within the limits of 7.5 lo 10.0 al all limes.
(3) Subpart C— Plate Soak— NSPS.
Pollutant or pollutant oroperty
Copper 	
Lead .


TSS
PH 	
: 1SW ! ~-
1 Metric units — mg/kg of lead
' used
j English units— pounds per
i 1.000,000 pounds of lead
i used
1 0.026 | 0.012
' 0.005 i 0.002
i 0.025 | 0.012
| 0.21 0.21
i 0.32 ' 0.25
(') C)
'Within the limits of 7.5 to 10.0 at all times.
(4) Subpart C— Battery Wash (Deter-
gent)— NSPS.
Pollutant or pollutant Property
Copper 	
Lead 	

Oil and grease 	
TSS
oH 	
i-swiEg:-
! Metric units — mg/kg of lead
used
• English units— pounds per
• 1.000,000 pounds of lead
1 used
| 1.152 ', 0.549
: 0.252 . 0.117
1.08 0.55
9.0 9.0
1 13.5 10.8
! Cl Cl
                                          i Within the limits of 7.5 to 10.0 at all times.
                                          (5)   Subpart  C—Direct  Chill  Lead
                                        Casting—NSPS.
                                     448

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Environmental Protection Agency
§461.34
Pollutant or pollutant property i M^""f^,
. Maximum for
monthly aver- Pollutant or polk tant property
age
Metric units— mg/kg of lead
< used
i English units — pounds per
i 1,000.000 pounds of lead
, used
Copper 	 i 0.000256 0.000122 Copper 	
Lead 	 0.000056 0.000026 Lead 	
Iron 	 ' 0.00024O i OOOO122 Iron
Oil and grease • o 0020
TSS . ... 0 0030
pH 	 (')

0 0024 TSS
(') pH 	
Maximum I Maximum
tor any 1 I for monthly
day I average
Metric units— mg/kg ot lead
used
English units— pounds per
1 .000.000 pounds of
lead used
0.14 I 0.07
0.03 [ 0.01
0.13 , 0.07
1.09 1.09
1.64 1.31
C) C)
'Within the limits of 7.5 to 10.0 at all limes. 'Within the Imits of 7.5 to 10.0 at all times.
(6) Subpart C— Mold Release Formu- (9) Subpart C— Miscellaneous Waste-
lation— NSPS. water Streams— NSPS.
Pollutant or pollutant property M|n°yn',lJ'JJat)
Jr monthly aver* Pollutant or pdlutant property '
age '
sw : r*?*
Metric units — mg/kg of lead j Metric units — mg/kg of lead
used • used
I English units— pounds per • English units— pounds per
1,000,000 pounds of lead 1.000.000 pounds ot lead
used used
Copper 	 ' 0 007
Lead ' 0 001
Iron 	 i 0 001
Oil and grease I o 06<
TSS ' 0.09C
pH 	 (' )
7 00037 Copper 	 !
7 00008 Lead j
2 00037 Iron '
3 0.06O Oil and gres're 	 )
0 072 TSS I
C) PH 	 '
•Within the limits of 7.5 to 10.0 at all times. 'Within ttij limits of 7.5 to 10.
(7) Subpart C— Truck Wash— NSPS. (b) There shall be r
Pollutant or pollutant property M|nty™{"J[a||
Metric units-
truckc
English ur
1.000,000
in trucked
Copper • 0 OC
Lead 	 ' O.OC
Iron . ' Q.OC

TSS . i 0.07
pH 	 i (')
- ! monger', from any battery rm
i »ae ation other than the
-mo/kg of lead in facturing operations
•d batteries (49 FR ,U34 Mar 9 igg4
Us— pounds per 3Q816. Aug. 28. 1986)
pounds of lead
batteries §461.34 Pretreatmen
existing sources (1
* ! 0.003 6
i 0.0007 (a) Except as provi
«! 0.003 and 403.13, any exist
*° °-£j£ to thi; subpart that
,,,' ants into a publicly
	 „,. 	 worKs. must comply
'Within the limits of 7.5 to 10.0 a. an times. m ..^ achlevg ,
(8) Subpart C— Laundry— NSPS. standards for existi
below
(1) Subpart C — Ope
hydrKted— PSES.
0.39 ! 0.19
0.085 0.039
0.37 0.19
3.07 3.07
4.61 3.69
O (')
) at all times.
10 discharge allow-
Cewater pollutants
mufacturing oper-
>se battery manu-
.isted above.
as amended at 51 FR
t standards for
PSES).
ded in 40 CFR 403.7
ing source subject
introduces pollut-
owned treatment
with 40 CFR part
:he pretreatment
ng sources listed
n Formation — De-
                                 449

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§461.34
40 CFR Ch. I (7-T-99 Edition)
Pollutant or pollutant property

Lead 	

: Maximum Maximurr
(or any 1 , lor monthly
day , average
Metric units— mg/kg ol lead
used
i English units — pounds per
1 1.000,000 pounds of
i lead used
' 3.19 1.66
[ 0.71 0.34
(2) Subpart C — Open Formation —
Wet— PSES.
Pollutant or pollutant property

Lead 	

Maximum , Maximum
tor any 1 lor monthly
day average
'. Metric units — mg/kg of lead
used
English units — pounds per
1,000.000 pounds ol
i lead used
0.100 0.053
0.022 0.010
(3) Subpart C— Plate Soak— PSES.
Pollutant or pollutant property

Lead

• Maximum Maximum
i (or any 1 for monthly
1 day average
Metric units — mg/kg of lead
used
English units — pounds per
1 .000,000 pounds of
lead used
0.039 j 0.021
0.008 , 0.004
(4) Subpart C— Battery Wash— (Deter-
c70nrt P"=;pc:

Pollutant or pollutant Property
Copper 	
Lead 	 	


Maximum , Maximum
1 for any 1 lor monthly
I Day average
Metric units— mg/kg of lead
used
English units — pounds per
1,000.000 pounds ol
lead used
1.71 ; 0.90
0.38 ' 0.18
Pollutant or pollutant property
Maximum fnr Maximum for
"a™^ «»«£•*•
: Metric units— ng/kg of lead
i used
English units— pounds per
. 1.000,000 pounds ol lead
used
Copper 	
Lead 	

0.0004 ' 0.0002
0.00008 : 0.00004
(6) Subpart C— Mold Release Formu-
lation— PSES.
Pollutant or pollutant property

Lead ..

Maximum ' Maximum
' for any 1 ' for monthly
day ' average
Metric units— mg/kg of lead
used
English units— pounds per
1 ,000,000 pounds of
lead used
0.01 1 0.006
0.002 0.001
(7) Subpart C— Truck Wash— PSES.
Pollutant or pollutant property



Maximum I Maximum
for any 1 , for monthly
day ' average
I Metric units — mg/kg of lead
in trucked batteries
English units — pouncs per
1.000.000 pounds of
, lead in trucked batteries
0.026 ! 0.014
0.005 [ 0.002
(8) Subpart C— Laundry— PSES.
3ollutant or pollutant property
Copper 	
Lead 	

Maximum I Maximum
for any 1 i for monthly
day i average
| Metric units— rr.g/kg of lead
used
English units — pounds per
1.000,000 pounds of
lead used
! 0.21 0.11
0.05 0.02

  (5)  Subpart  C—Direct  Chill  Lead
Casting—PSES.
                                   450

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Environmental Protection Agency
                                                    §461.35
 Pollutant or pollutant property
                                                                "T
Maximum  ,  Maximum                          *  Maximum  ' Maximum
tor any 1   (or monthly    Pollutant or polltilant property '  (or any 1  I lor monthly
  day      average                          I    day    i  average
                      ! Metric units—nig/kg 01 lead
                      (        used
                      1 English units—pounds per
                      ;  1,000.000   pounds  ol
                        lead used
Copper .
Lead	
    0.56
    0.13
0.31
0.06
                                         I Metric units—mg/kg of lead
                                         1        used

                                          English units—pounds  per
                                           1,000.000   pounds   of
                                           lead used
Copper .
Lead	
2.15 |
0.47 i
1.02
0.21
  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery  manufacturing oper-
ation other than those battery  manu-
facturing operations listed above.
  (c)(l)  In  cases  where  battery  em-
ployee shower  wastewater  containing
concentrations  of lead exceeding 0.20
mg/1   is   combined    with   process
wastewaters  prior  to  treatment, the
Control Authority may, for purposes of
applying  the  Combined Wastestream
Formula under §403.6(e) of this chapter,
notwithstanding   the   provisions   of
§403.6(e),  exercise  its discretion  and
classify   battery   employee   shower
wastewater  as  an  unregulated  rather
than a dilute (F^ wastestream.
  (2) Before the Control Authority may
exercise  its discretion  to classify  such
a stream as an unregulated stream, the
battery manufacturer  must provide en-
gineering,  production,  and   sampling
and analysis information  sufficient  to
allow a  determination by  the Control
Authority on how the stream  should  be
classified.
H9 FR 9134. Mar. 9. 1984. as amended at 51 FR
30816. Aug. 28. 1986]

§461,35  Pretreatment  standards  for
    new sources (PSNS).
  (a) Except as provided in §403.7. any
new source subject to  this subpart that
introduces pollutants  into  a  publicly-
owned treatment works must comply
with 40 CFR  part 403  and achieve the
following pretreatment standards for
new sources:
  (1) Subpart  C—Open  Formation—De-
hydrated—PSNS.
                     (2)   Subpart  C—Open  Formation—
                   Wet-PSNS.
                    Pollutant or pollutant property
                             Maximum    Maximum
                             for any 1   for monthly
                               day    i  average
                                          Metric units—mg/kg of lead
                                                 used
                                          English units—pounds per
                                           1,000.000   pounds  ol
                                           lead used
                   Copper .
                   Lead	
                                 0.067 .
                                 0.01-1 '
                                     0.032
                                     0.006
                     (3) Subpart C—Plate Soak—PSNS.
                    Pollutant or 'jollutant property
                             Maximum  *  Maximum
                             for any 1  - for monthly
                               day      average
                                          Metric unhs—mg/kg of lead
                                                 used
                                         1 English units—pounds per
                                         1  1.000.000  pounds  of
                                         I  lead used
                   Copper .
                   Lead	
                                 0.026 '
                                 0.005 '
                                     0.012
                                     0.002
                     (4)  Su apart C—Battery Wash—(Deter-
                   gent)-PSNS.
                    Pollutant •:! pollutant Property
                             Maximum  j  Maximum
                             lor any 1  , for monthly
                               Day    |  average
                                          Metric units—mg/kg of lead
                                                 used
                                          English  units—pounds per
                                           1,000.000  pounds  of
                                           lead used
                                         r
                   Copper
                   Lead ...

                                 1.152
                                 0.252
                                     0.549
                                     0.117
                     (5)   Subpart  C—Direct  Chill  Lead
                   Casting—PSNS.
                                        451

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§461.40
                                40 CFR Ch. I (7-1-99 Edition)
 Pollutam or pollutant property
 Maximum
 for any 1
   day
  Maxirnurr
 for monthly
  average
                       , Metric units—mg/kg of lead
                       !        used
                       I English  units—pounds per
                       !  1.000.000  pounds  of
                         lead used
Copper
Lead	
  0.000256 |
  0.000056 !
   0.000122
   0.000026
  (6) Subpart  C—Mold  Release  Formu-
lation— PSNS.


 Pollutant or pollutant property i M™m,IJ^,!?r ' 1or monthly
                      ,  any  nay  f  average

                       Metric units—mg/kg of lead
                               used
                       English units—pounds  per
                        1.000,000 pounds ot lead
                        used
Copper .
Lead	
    0.007  i
    0.0017
     0.0037
     0.0008
  (7) Subpart C—Truck Wash—PSNS.
 Pollutant or pollutant property
Maximum
for any 1
  day
Maximum for
monthly aver-
   age
                      1 Metric units—mg/kg of lead
                      '    in trucked batteries

                      ' English units—pounds  per
                      |  1.000,000 pounds ol learj
                        in trucked batteries
Copper.
Lead	
    0.006 |
    0.001 I
     0.003
     0.0007
  (8)  Subpart C—Laundry—PSNS.
 Pollutant or pollutant property
 Maximum  j  Maximum
 for any 1   for monthly
   day    '  average
                        Metric units—mg/kg of lead
                               used
                       : English units—pounds per
                       |  1,000,000   pounds  of
                       !  lead used
Copper .
Lead	
     0.14 :
     0.03
      0.07
      O.Ot
  (9)  Subpart  C—Miscellaneous Waste-
water Streams—PSNS.
                                             Pollutant or pollutant property
                      Maximum for
                       any 1 day
/ Maximum for
i monthly aver-
    age
                                          I  Metric units—mg/kg of lead
                                          i         used
                                           English units—pounds  per
                                          ,  1,000,000 pounds of lead
                                          '  used

Lead

039 i
0085

0 19
0039

  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ations  other than those battery manu-
facturing operations listed above.
i49 FR 9)34, Mar. 9. 1984,  as amended at 51 FR
30817. Aug. 28. 1986]

        Subpart D—Leclanche
             Subcategory

§461.40  Applicability;  description   of
    the Leclanche Subcategory.
  This  subpart applies to discharges to
waters of the  United  States, and intro-
ductions  of  pollutants  into   publicly
owned  treatment works from manufac-
turing  Leclanche type batteries (zinc
anode batteries with acid electrolyte).
                     $$461.41-461.42  [Reserved]
                     S 461.43  New    source
                         standards (NSPS).
                                                                         performance
  (a)  The discharge of wastewater pol-
lutants  from any new source subject to
this subpart shall not exceed the stand-
ards set forth below:
  (I)  Subpart  D—Foliar  Battery Mis-
cellaneous Wash—NSPS.
Pollutant or pollutant
p-op-yj1^
. ' Maximum for
rtav monthly ave'-
' age
. Metric units — mg/kg of cells
produced
• English units — pounds pe'
• 1.000.000 pounds ol cells
• produced

Zinc 	
Manganese 	

TSS 	
pH




,
i


0.010 0.004
0.067 0.030
0.013 0.015
0.66 ' 0.66
0.99 0.79
') ' (')
                                              1 Within trie range ol 7.5 to 10.0 at all times.

                                               (b) There shall be no discharge allow-
                                             ance for process wastewater pollutants
                                         452

-------
Environmental Protection Agency
                                                    §461.53
from any battery  manufacturing oper-
ation other than those  battery manu-
facturing operations listed above.

§461.44   Pretreatment   standards   for
    existing sources (PSES).
  (a) Except as provided in 40 CFR 403.7
and 403.13, any  existing source subject
to  this subpart  that introduces pollut-
ants into a publicly owned treatment
works must comply with  40  CFR part
403   and   achieve   the    following
pretreatment  standards  for  existing
sources listed  below:
  (1) Subpart D—Foliar Battery  Mis-
cellaneous Wash—PSES.
 Pollutant or pollutant property
Maximum for
 any 1 day
 Maximum
for monthly
 average
                     ' Metric units—mg/kg of cells
                     |       produced
                     I English  units—pounds  per
                       1,000.000 pounds of cells
                       produced
Mercury	
Zinc	
Manganese .
     0.010
     0.067
     0.019
    0.004
    O.D30
    0.015
  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any  battery manufacturing oper-
ation  other than those battery manu-
facturing operations listed above.

[49 FR 9134.  Mar.  9. 1984'. 49 FR 27946. July  9.
1984]

$461.45  Pretreatment   standards   for
    new sources (PSNS).
  (a)  Except as provided  in §403.7  any
new source subject to this subpart that
introduces  pollutants  into a  publicly
owned  treatment works  must  comply
with  40 CFR  part 403  and  achieve the
following  pretreatment  standards  for
new sources listed below.
  (1)  Subpart D—Foliar  Battery  Mis-
cellaneous  Wash—PSNS.
 Pollutant or pollutant property
 Maximum
 for any 1
   day
Maximum
for monthly
 average
                     |   Metric unils—mg/Vg of
                     I     cells produced
                      English units—pounds pe
                        1,000,000  pounds
                     i   cells produced
Mercury	
Zinc	
Manganese .
     0.010 i
     0.067
     0.019 .
    0.004
    0.030
    0.015
                       (b) There shall be no discharge allow-
                     ance for process wastewater pollutants
                     from any battery  manufacturing  oper-
                     ation othe:.-  than those  battery manu-
                     facturing ooerations listed above.

                      Subpart E—Lithium Subcategory

                     §461.50  Applicability;  description  of
                        the lithium subcategory.
                      This  subpart applies to discharges  to
                     waters of the United States and intro-
                     duction  cf  pollutants  into  publicly
                     owned  treatment works  from the  man-
                     ufacturing of lithium anode batteries.
                                          §«461.51~461.52  [Reserved]
                                          §461.53  New   source
                                              standzurds (NSPS).
                                                performance
  (a)  The  discharge of wastewater pol-
lutants from any new source subject to
this subpurt shall not exceed the stand-
ards set forth below:
  (1)  Subpart  E—Lead   Iodide  Cath-
odes—NSPS.
                                           Pollutant or :ollutant property
                                          Maximum for
                                           any 1 day
                                           Maximum
                                          for monthly
                                           average
                                         i Metric units—mg/Vg of lead

                                          English units—pounds per
                                         I  1,000.000 pounds of lead

Lead 	

TSS
pH

.. . 2334 I
	 : 17.66 |
1 75 70 |
. 1 9462 i
i (') ,

946
820
3S48
75696
(i)

                      1 Within the range of 7.5-10.0 at all times.

                       (2)  Subpart  E—Iron  Disulfide Cath-
                    odes—NSPS.
                     Pollutant 01 pollutant property
                               Maximum for
                                any 1 day
                               Maximum for
                               monthly aver-
                                  age
                     Metric units—mg/kg of Iron
                           disulfide

                     English  units—pounds  per
                      1,000.000 pounds of  iron
                      disulfide
                    Chromium
                    Lead	
                    Iron	
                    TSS	
                    PH 	
                                     2.79 ,
                                     2.11 i
                                     9.05 •
                                   113.1  •
                                    <')
                                     1.13
                                     0.98
                                     4.60
                                    90.5
 1 Withir the range of 7.5-10.0 at all times.

  (3)  Subpart  E—Miscellaneous Waste-
water Streams—NSPS.
                                       453

-------
§461.54
Pollutant or pollutant property ,
                     M3..im.«T, i
                        , , < 0.129 0066
TSS 	 i 1.62 ' 1.30 Chromium
pH 	 | (') ' (') Lead 	

English umts — pounds oec
disutfide


2.11 1 0.98

  < Within the range ol 7,5-10.0 at all times.
  ,.,.,.    .  T-   A -   c-   uu     Mcnc-
  (4) Subpart  E-Air Scrubbers-NSPS.
                       Maximum  I  Maximum
                       lor any 1  , lor monthly
                         day    '  average
 Pollutant or pollutant property
                        Metric units—mg/kg ol
                          cells produced
                     ' English units—pounds  per
                     '   1.000,000  pounds  ol
                        cells produced
TSS ....
pH 	
434.0 •
  (') '
                                    207. 0
  'Within the range of 7.5-10.0 at all times.

  (b)  There shall be no discharge allow-
ance  for process wastewater pollutants
from  any  battery manufacturing oper-
ation  other than those battery manu-
facturing operations listed above.

§461.54  [Reserved]

(j 461.55  Pretreatment  standards   for
    new sources (PSNS).
  (a)  Except  as provided  in §403.7  any
new source subject to this subpart that
introduces pollutants  into a  publicly
owned  treatment works  must  comply
with  40 CFR  part 403  and  achieve the
following  pretreatment  standards  for
new sources listed below:
  (1)  Subpart   E—Lead   Iodide Cath-
odes—PSNS.
 Pollutant or pollutant property
                       Maximum
                       lor any 1
                         day
      Maximum
     lor monthly
      average
                     i Metric units—mg/kg of lead
                     1 English units—pounds per
                     1 1.000.000 pounds ol lead
Chromium
Lead	
                          23.34
                          17.66
          9.46
          8.20
                                            (3)  Subpart E—Miscellaneous Waste-
                                          water Streams—PSNS.
Pollutant or pollutant property

Maximum Maximum
for any 1 , lor monthly
day , average
Metric units — mg/kg of
cells produced
                                                               | English units—fwunds per
                                                               1   1.000,000  pounds  of
                                                                  cells produced
                      Chromium
                      Lead	
                                                                     0.039
                                                                     0.030 ,
                                                                              0.016
                                                                              0.014
                                            (b) There shall be no discharge allow-
                                          ance for process wastewater pollutants
                                          from  any  battery manufacturing oper-
                                          ation other than those battery manu-
                                          facturing operations listed above.

                                                Subpart  F—Magnesium
                                                      Subcategory

                                          $461.60  Applicability;  description  of
                                              the magnesium subcategory.
                                            This subpart applies  to discharges to
                                          waters  of  the United States and  intro-
                                          duction  of  pollutants  into  publicly
                                          owned treatment works from the man-
                                          ufacturing of  magnesium  anode  bat-
                                          teries.
                                          $$461.61-461.62  [Reserved]
                      $461.63  New    source
                          standards  (NSPS).
performance
                        (a)  The  discharge of wastewater  pol-
                      lutants from any new source subject to
                      this subpart shall not exceed the stand-
                      ards set forth below:
                        (1)  Subpart  F—Silver Chloride  Cath-
                      odes—Chemically Reduced—NSPS.
                                       454

-------
Environmental Protection  Agency
                                                        §461.64
Pollutant or pollutant property
Maximum for
any 1 day
Maximurr for
monthly ave'-
age
                                               Pollutant or polluiint property
                                            Maximum lor
                                             any 1 day
                                             Maximum for
                                             monthly aver-
                                                 age
                       Metric units—mgykg of silver
                              processed
                       English  units—pounds  per
                         1.000.000 pounds of silver
                         processed
                                            Metric units—rug/kg of cells
                                           I        produced
                                           ! English   units—pounds  per
                                             1.000.000 pounds of  cells
                                             produced

Silver 	
Iron 	
TSS 	 i
COD 	
pH i
22.93 10.65
23.75 9.83
98.28 49.96
1.228.5 . 982.8
4.095.0 1,999.0
(') (')
Lead 	
Silver 	
Iron 	
TSS
pH 	
0.026 0.012
0.027 0.011
0.112 0.057
470 2.30
1.41 1.13
(') H
'Within the r;.nqe ol 7.5-10.0 at all times.
  ' Within the range of 7.5-10.0 at all times.
  (2) Subpart F—Silver  Chloride Cath-
odes—Electrolytic—NSPS.
 Pollutant or pollutant property
Maximum
for any 1
  day
 Maximum
for monthly
 average
                          Metric units— mg/kg of
                            silver processed
                        English units — pounds per
                          1,000.000 pounds of sil-
                          ver processed
Lead
Silver 	 	 	 	

TSS
COD 	
PH 	 	
406 :
42.1 '
174.0 !
2 175 0 '
72500

18.9
17.4
88.5
1 7400
3540.0

  ' Within the range of 7.5-10.0 at all times.

  (3) Subpart F— Cell Testing— NSPS.
 Pollutant or pollutant property
Maximum
for any 1
  day
 Maximum
for monthfy
 average
                       I   Metric units—mg/kg of
                       )      cells produced
                        English units—pounds per
                       I   1.000,000  pounds  ol
                          cells produced
                       i
Lead
Silver

TSS
COD 	
pH

1 195
	 153
63 1
7890
	 2,630.0
i (')

7.89
6.31
321
631.2
1.290.0
I')

  1 Within Ihe range o) 7.5-10.0 at all tmes.
  (4) Subpart F—Floor  and Equipment
Wash—NSPS.
                                                 (5) Subpart F— Air Scrubber— NSPS.
                                                Pollutant or pollutant property
                                              Maximum
                                              for any 1
                                                day
                                               Maximum
                                              for monthly
                                               average
                                                                        Metric units— mg/kg of
                                                                           cells produced
                                                                       English units — pounds per
                                                                      '  1.000.000   pounds   ot
                                                                      1  cells produced
                     TSS .
                     pH ...
                                                 8.467.0 I
                                                           4,030.0
                                                'Within the range of 7.5-10.0 al all times.
                                                 (b) There shall be no discharge allow-
                                              ance for process wastewater pollutants
                                              from  any battery manufacturing oper-
                                              ation  other than those battery  manu-
                                              facturin g operations listed above.
                                              [49 FR  9L34. Mar.  9. 1984; 49 FR 13879. Apr. 9.
                                              1984!

                                              §461.64   Pretreatment  standards   for
                                                  existing sources (PSES).
                                                 (a) Except as provided in  40 CFR 403.7
                                              and 403.13, any  existing source subject
                                              to this  subpart  that  introduces  pollut-
                                              ants irto a  publicly owned treatment
                                              works must comply  with  40 CFR part
                                              403   g.nd    achieve    the    following
                                              pretreetment  standards  for  existing
                                              sources  listed below:
                                                 (1) Subpart F—Silver Chloride  Cath-
                                              odes—Chemically Reduced—PSES.

                                                                      '  Maximum  '  Maximum
                                               Pollutan or pollutant property  i  for any 1  • for monthly
                                                                      i    day    '  average
                                                                      i   Metric units—mg/kg ol
                                                                      i    silver processed
                                                                      ! English units—pounds per
                                                                      '   1.000.000 pounds of sil-
                                                                      '   ver processed
Lead .. .
Silver 	
I 1 032.36 l
	 ! 1.007.78 i
491 60
417.86
                                           455

-------
§461.65

  (2)  Subpart  F—Silver Chloride Cath-
odes—Electrolytic—PSES.

                       '  Maximum  ,  Maximum
 Potlutant or pollutant property '  tor any t  ( for monthly
                       •    day    ,  average

                       1   Metric units—mg/kg ol
                       !    silver processed
                       I English  units—pounds per
                       {   1,000.000 pounds  of  sil-
                       '  ver processed
Lead ..
Silver .
 60.9 i
 59.5 '
 29.0
 24.7
  (3) Subpart F—Cell Testing—PSES.
Pollutant or pollutant property •
Maximum ! Maximum
for any 1 i for monthly
day ' average
i Metric units — mg/kg of
i cells produced
                       I English units—pounds per
                       •  1,000.000  pounds  of
                         cells produced
Lead 	
Silver

22.1 j
21 6 |

10.5
8.9

  (4)  Subpart  F—Floor and Equipment
Wash—PSES.
Pollutant or pollutant property ,
1
Maximum ' Maximum
for any 1 ' far monthly
day average
i
I Metric units — mg/kg of
cells produced
                        English  units—pounds per
                         1,000,000  pounds  of
                         cells produced
Lead ..
Silver .
0.039
0.038
0.018
0.015
  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ation other than those  battery manu-
facturing operations listed above.

$461.65  Pretreatment  standards   for
    new sources (PSNS).
  (a) Except  as provided in §403.7  any
new source subject to this subpart that
introduces  pollutants into  a  publicly
owned  treatment works  must  comply
with 40 CFR part 403 and  achieve the
following  pretreatment   standards  for
new sources listed below:
  (1)  Subpart F—Silver Chloride  Cath-
odes—Chemically Reduced—PSNS.
                            40 CFR Ch. I  (7-1-99 Edition)
Pollutant or pollutant property
i
I
E
Maximum , Maximum
for arty 1 > for monthly
day average
Metric units — mg/kg of
silver processed
                                       I English units—pounds per
                                       •   1,000.000 pounds of sil-
                                       •   ver processed
                 Lead ..
                 Silver .
                                   22.93
                                   23.75 '
                                      10.65
                                       9.83
  (2)  Subpart  F—Silver  Chloride  Cath-
odes—Electrolytic PSNS.
                                              Pollutant or pollutant property
                                         Maximum
                                         for any 1
                                           day
                                         Maximum
                                         for monthly
                                          average
                                                                      Metric units—mg/kg of
                                                                        silver processed
                                                                    I English units—pounds per
                                                                      1.000.000 pounds of sil-
                                                                      ver processed
                                             Lead ..
                                             Silver.
                                              40.6 '
                                              42.1
                                              18.9
                                              17.4
                                               (3) Subpart F—Cell Testing—PSNS.
                  Pollutant or pollutant property
                               Maximur,   Maximum
                               for any i   for monthly
                                 day       average
                                                                   I   Metric units—nig/kg of
                                                                   I      cells produced

                                                                   | English units—pounds per
                                                                   '   1,000,000   pounds   of
                                                                      cells produced
                 Lead ....
                 Silver...
                                    19.5
                                    15.3
                                       7.89
                                       6.31
  (4)  Subpart F—Floor and  Equipment
Wash—PSNS.
                  Pollutant or pollutant property
                               Maximum
                               for any i
                                 day
                                  Maximum
                                  for monthly
                                   average
                                          Metric units—mg/kg of
                                            cells produced
                                       ; English units—pounds per
                                          1.000,000   pounds   of
                                          cells produced
                 Lead	
                 Silve-	
                                   0.026 i
                                   0.027 i
                                      0.012
                                      0.011
                   (b) There shall be no discharge allow-
                 ance for process wastewater pollutants
                 from  any  battery  manufacturing oper-
                 ation other than those battery  manu-
                 facturing operations listed above.
                                          456

-------
Environmental Protection Agency
                              §461.71
   Subpart G—Zinc Subcategory

§461.70  Applicability;  description  of
    the zinc subcategory.
  This subpart applies to discharges to
waters of the United States, and intro-
ductions  of  pollutants  into publicly
owned treatment  works from the man-
ufacturing of zinc anode batteries.

$461.71  Effluent    limitations    rep-
    resenting the  degree  of effluent re-
    duction attainable by the applica-
    tion of the best practicable control
    technology   currently   available
    (BPT).
  (a)  Except as  provided in  40  CFR
125.30 through 125.32. any existing point
source  subject  to  this  subpart must
achieve the  following effluent limita-
tions representing the degree of efflu-
ent reduction attainable by  the  appli-
cation of the best  practicable control
technology currently available:
  (1)  Sufapart  G—Wet  Amalgamated
Powder Anodes.

        BPT  BTLUENT LIMITATIONS
                                                BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property I
Maximum for
any 1 day
Maximum tor
monthly aver-
age
Metric units — mg/kg of Zinc
English units— pounds per
1 ,000.000 pounds of Zinc


Silver i
Zinc 	 :

Oil and grease 	
TSS . i
pH '

1.67
0.95
1.56
5.55
2.58
76.0
155.8
(')
0.68
0.38
0.65
2.32
1.10
45.6
74.1
(')
  1 Within the range of 7.S—10.0 at all times.

  (2) Subpart G—Gelled  Amalgam  An-
odes.
Pollutant or poiluiant property



Zinc 	

Oil and grease 	
TSS 	
pH 	
Maximum for
any 1 day
Maximum
for monthly
average
Metric units— mg/kg of Zinc
English units — pounds per
1 .000,000 pounds of Zrrtc
0.30
0.17
0.26
0.99
0.46
13.6
27.9
(')
0.12
0.07
0.12
0.42
0.20
8.16
13.26
(')
 'Within the r-nge of 7.5—10.0 at all times.
  (3)  Subpart G—Zinc Oxide.  Formed
Anodes.

        BPT EFFLUENT LIMITATIONS
Pollutant or tollutant property


Silver 	
Zinc 	


TSS 	
pH 	
Maximum •• Maximum
for any 1 . for monthly
day i average
Metric units — mg/kg of Zinc
English units— pounds per
1.000.000 pounds of Zinc
62.9 1 25.7
35.8 1 14.3
58.7 i 24.3
208.8 87.2
97.2 41.5
2.860.0 1.716.0
5.863.0 2.789.0
'Within If. 5 range of 7.5-10.0 at all times.
(4) Si.bpart G— Electrodeposited An-
odes.
BPT EFFLUENT LIMITATIONS
Pollutant or pollutant property



Zinc


TSS
pH

Maximum Maximum
for any 1 < for monthly
day i average
Metric units — mg/kg ol zinc
deposited
English units— pounds per
1,000.000 pounds of zinc
deposited
1.404.0 ; 574.0
798.0 319.0
1.308.0 543.0
4,657.0 1.946.0
2,169.0 \ 925.0
63.800.0 1 38.280.0
130.700.0 i 62,210.0
(') ' (')
                                          'Withn the range of 7.5-10.0 at all times.

                                          (5)    Subpart   G—Silver
                                        Forrred Cathodes.
                              Powder.
                                     457

-------
§461.71
         BPT EFFLUENT LIMITATIONS
           40 CFR Ch. I  (7-1-99 Edition)

  (8)  Subpart  G—Nickel  Impregnated
, Maximum j Maximum
Pollutant or pollutant property , for any 1 for monthly
day average


Silver 	

Manganese 	
Oil and grease 	
TSS 	
PH 	
Metric units — mg/Xg of
silver applied
English units — pounds pe-
1.000.000 pounds of sil-
ver applied
86.2 35.3
49.0 19.6
80.4 33.3
286.2 119.6
133.3 56-8
3.920.0 2.350.0
8,036.0 3,622.0
(') {')
1 Within the range of 7.5-10.0 at all times.
(6) Subpart G— Silver Oxide Powder,
Formed Cathodes.
^atnoaes.
BPT EFFLUENT
Pollutant or pollutant property



Silver
Zinc
Manganese 	

TSS
oH 	
LIMITATIONS
Maximum • Maximum
lor any 1 for monthly
day ! average
Metric units — mg/kg of
nickel applied
English units — pounds per
1.000.000 pounds ol
nickel applied
721.6 ' 295.2
410.0 | 164.0
3.149.0 [ 2.083.0
672.4 279.0
2.394.4 ; 1.000.4
1,115.2' 475.6
32.800.0 ; 19,680.0
67.240.0 : 31,980.0
t'l • f>
Pollutant or pollutant property I
Maximum
tor any 1
day
Maximum
for monthly
average
                       I   Metric units—mg/kg ol
                             silver applied
  1 Within the range of 7.5-10.0 at all times.

  (9)  Subpart G—Miscellaneous Waste-
water Streams.

         BPT EFFLUENT LIMITATIONS
English
1.000
ver a


Silver 	
Zinc

Oil and grease 	 	 2.
TSS 5C
PH 	
units— pounds per
,000 pounds of sil- Pollutant or pollutant property
pplied
57.7 23.6
32.8 13.1
53.7 22.3
91.3 . 79.9
39.1 38.0
520.0 1,570.0
70.0 2.554.0
,rv ,„ Chromium 	 	
	 uyamde 	
1 Within the range of 7.5-10.0 at all times. Mereurv
(7) Subpart G— Silver Pe
odes.
BPT EFFLUENT LIMITAI
Pollutant or pollutant property ' ^p™"^
Nickel
roxide Cath- „ 	
Silver


IONS 0,1 and grease ....:::': 	 7"

.„ Maximum tor ..

age 'Within the ranqe of 7 S-10.0
i Maximum
; for any 1 i
| lay i
Maximum
for monthly
average
! Metric units — rng/kg of
i cells produced
i English units— pounds per
1 ,000.000 pounds of
cells produced
! 3.85
2.54
2.19 .
16.82 ,
3.59 '
12.79 '
5.96 '
', 175.20,
| 359.16
(') !
at alE times.
1.56
1.05
0.88
11.12
149
5.34
2.54
105.12
170.82
{')

                       Metric units—mg/kg of silver
                              applied
                      English  units—pounds  per
                        1,000,000 pounds of silver
                        applied
  (10) Subpart G—Silver Etch.
Chromiu
Mercury
Silver ..
Zinc
Mangan
Oil and
TSS ....
OH





ese . .




1 138
.. 7 85
129
458
	 21.4
6280
1 2870
(')

5.65
3.14
5.34
19.2
9.11
377.0
612.0
I1)
 'Within the range of 7.5-10.0 at all times.
                                           458

-------
Environmental  Protection Agency

         BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum
lor any 1
  day
 Maximum For
 monthly aver-
    age
                      i Metric units—mg/kg ol silver
                             processed
                      ' English  units—pounds per
                      I  1,000.000 pounds ol silver
                      .  processed
Chromium

Silver
Zinc


TSS
pH 	
21.6 j
! 12 3 :
I 202 i
! 71 7
' 334
i 982 0 i
2013-1 !
(')
8.84
491
835
300
14.3
5892
9575
<')
  'Within the range ol 7.5-10.0 at all tiroes.
  (11)  Subpart G— Silver  Peroxide Pro-
duction.

         BPT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum
for any 1
  day
I Maximum for
| monthly aver-
                       Metric units—mg/kg of silver
                          peroxide processed
                       English  units—pounds  per
                        1.000.000 pounds of silver
                        peroxide processed


Silver 	



TSS
oH 	
23.0
13 1
21.4
762
355
1 044 0
2 1400
(')
9.40
522
8.88
31 80
15 10
62700
1 018 00
(')
  ' Within the range ol 7.5-10.0 at all times.
  (12)  Subpart  G—Silver  Powder  Pro-
duction.

         BPT EFFLUENT LIMITATIONS
                                  §461.72

  (b) There :.hall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
ation other  than those  battery  manu-
facturing operations listed above.
|49  FR 9J34. Mar.  9. 1984; 49 FR 13879. Apr. 9.
19841

§461.72   Effluent    limitations    rep-
    resenting the degree of effluent re-
    duction attainable by  the  applica-
    tion  of  the best  available  tech-
    nology   economically    achievable
    (BAT).
  (a)  Except  as  provided  in  40  CFR
125.30 through 125.32, any existing point
source  subject  to  this subpart  must
achieve  the  following effluent limita-
tions  reprasenting the  degree  of efflu-
ent reduction attainable by  the appli-
cation of ;he best available technology
economically achievable:
  (1)   Sul:part   G—Wet  Amalgamated
Powder  A nodes.

         BAT  EFFLUENT LIMITATIONS

                      i  Maximum , Maximum for
Pollutant or [mllutant property  |  lor any 1  monthly aver-
	j   day   ,     age
                      . Metric units—moAg of Zinc
                        English units—pounds per
                      '  1.000.000 pounds of Zinc
                     Chromium ..
                     Mercury	
                     Silver	
                     Zinc 	
                     Manganese
                                         0.24
                                         0.14 •
                                         0.23 '
                                         0.80 |
                                         0.37 !
                                      0.099
                                      0.055
                                      0.093
                                      0.34
                                      0.16
                       (2)  Subpart  G—Gelled Amalgam  An-
                     odes.
Pollutant or pollutant property \
\
i
i


Silver 	 	 	
Zinc 	
Manganese - 	 i
TSS . 	 	
DH 	
hJl«>wi«ni ,m tnr MftJUfPUffi fOl*
a™ay ™n*V «"•
Metric units — mg/Vg o' silver
powder processed
English units— pounds per
1.000.000 pounds of silver
powder processed
9.33 3.82
5.30 2.12
S.69 3.61
30.95 12.93
14.42 : 6.15
424.0 254.40
B69.0 413.40
(') 0)
BAT EFFLUENT
Pollutant or pollutant property




Manganese 	
LIMITATIONS
Maximum ; Maximum
tor any 1 : lor monthly
day average
Metric units— mg/kg of Zinc
English units — pounds per
1,000,000 pounds of Zinc
0.030 0.012
0.017 , 0.007
0.028 0.012
0.099 0.042
0.046 0.020
(3) Subcart G — Zinc Oxide Formed
  'Within the range of 7.5-10.0 at all times.
                                             Anodes,
                                         459

-------
§461.72
          BAT EFFLUENT LIMITATIONS
                                  40 CFR Ch. I  (7-1-99  Edition)

                                BAT EFFLUENT LIMITATIONS
ME
Pollutant or pollutant property fo
Met
Ens
i 1,0


Silver
Zinc


(4) Subpart G— Electr
iximum Maximum
any 1 for monthly
day average
•ic units — mg/kg of Zinc
lish units — pounds per
30,000 pounds of Zinc
9.53 I 3.90
5.42 j 2.17
8.89 , 3.68
31.64 •• 13.22
14.74 6.28
odeposited An-
Maximum ' Maximum
Pollulant or pollutant property for any 1 ' for monthly
1 day average

Mercury 	
Silver 	
Zinc
Manganese 	
Metric units — mg/kg of
silver applied
English units — pounds per
1,000.000 pounds of sil-
ver applied
8.73 3.57
4.96 1 .99
8.14 . 3.37
28.98 ; 12.11
13.50 ! 5.76
odes.
          BAT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum  I  Maximum
tor any 1  ; for monthly
  day      average
              (7) Subpart G—Silver Peroxide Cath-
            odes.

                      BAT EFFLUENT LIMITATIONS
                        I Metric units—mg/kg oi zinc
                        1        deposited

                         English  units—pounds per
                           1,000,000 pounds of 2inc
                           deposited
                                                 Pollutant or pollutant property
                                                Maximum
                                                for any 1
                                                  day
                                                 Maximum
                                                for monthly
                                                 average
                                                 Metric units—mg/kg of
                                              I      silver applied
                                              I
                                                                        i English units—pounds per





ng

(5) Subpart
i 94.47

3803




G— Silver Powde
3865

36 50




r Formed


Chromium, 	 	 	
Mercury 	 	 	 	 	
Silver 	



ver applied

2.09
	 1.19
	 ; 1.95

3 24 '



0.87
046
0.81



Cathodes.
          BAT EFFLUENT LIMITATIONS
 Pollutant or pollutant property
Maximum
lor any 1
  day
 Maximum
for monthly
 average
                        (8)   Subpart  G—Nickel  Impregnated
                      Cathodes.

                               BAT EFFLUENT LIMITATIONS
                           Metric units—mg/kg ot
                        I      silver applied

                        ' English units—pounds per
                           1,000,000 pounds of sil-
                           ver applied
1
Pollutant o" pollutant property |
Maximum i Maximum
for any 1 , for monthly
day , average
Metric units — mg/kg of
nickel applied
                                                                         English  units—pounds per
                                                                                            of



Zinc


13.07 .
7.43
12.18 i
43.36 '
20.20 '
(6) Subpart G— Silver Oxide
Formed Cathodes.
5.35
2.97
5-05
18.12
8.61
Powder
Chromium 	
Mercury 	
Nickel 	
Silver
Zinc 	


nickel applied
	 ; 88.0 i
50.0 i
384.0 I

292 0 i
1360 '


36.0
20.0
254.0
34.0
122.0
58.0
                                                  (9) Subpart  G—Miscellaneous  Waste-
                                                water Streams.
                                             460

-------
Environmental Protection Agency

        BAT EFFLUENT LIMITATIONS
                     §461.73
8A" EFFLUENT LIMITATIONS
i Maxim
Pollutant or pollutant property i lor an
! day
urn Maximum
i 1 for monthly Pollutant or polijtant property
average
1 Metric units— fng/kg of
1 cefls produced
English units— pounds per
1.000.000 pounds of
; cells produced


Cyanide 	 	 	 	 ! 0 38 016 Mercury
Mercury . 	 	 	 	 	 	 .. . 0.32 I 0.13 Silver 	
Nickel 	


Manganese ... 	 j

2 48 ' 1 64 Zinc
0 53 | 0 22 Manganese

0.88 i 0.37 (b) There shall be
, , ^ ,_ ^ „ , ^ ance for process was
(10) Subpart G-Silver Etch. from any battery m
BAT EFFLUENT LIMITATIONS " ion other than th
factunng operations
\ Maxim
Pollutant or pollutant property i for an)
j cay
Maximum : Maximum
for any 1 for monthly
day average
Metric units — mg/kg of
silver powder produced
1 English units — pounds per
1.000.000 pounds o! sil-
ver powder produced
1 1.41 '. 0.58
0.80 I 0.32
1.32 ( 0.55
4.69 - 1.96
2.18 0.93
no discharge allow-
tewater pollutants
anufacturing oper-
ose battery manu-
listed above.
M loathly !« FR 91:4. Mar. 9. 1984: 49 FR 13879. Apr. 9,
average 1984)
MelvLgrni^n^? °' §461-73 New soui
i •****»"> standards. (NSPS
English units — pounds per
i 1.000,000 pounds or sil- (a) The discharge
ver processed lutants from any nei


Silver 	 '
Zinc i T

9 	 * '
(It) Subpart G— Silver P
duction.
BAT EFFLUENT LIMITAT
Maxim
Pollutant or pollutant property for an;
day
I Metric
silver p
English
1,000
ver pe
Chromium


Zinc 1


, C.I11S SUUpal L Mlclll HO
! « «« ards set: forth below:
i«! K26 CD Subpart G-Zi
rj.as -s.54 Anodes — NSPS.

Pollutant c! pollutant property
eroxide Pro-
ONS ;

, 1 tor monthly chromium .
: ***<**> M^,,ry 	



units-pounds per *
000 pounds oi sil- ycq
KnaOe produced 	
pH 	
•ce performance
).
of wastewater pol-
v source subject to
t exceed the stand-
nc Oxide Formed
rW^"^
*s™
Metric units — mg/kg of zinc
English units — pounds per
1 .000.000 pounds of zinc
4.55 j 1.97
2.82 i 1.19
4.5S ' 1.97
0.87 | 0.39
6.50 , 4.98
216.7 i 216.7
325.0 ' 260.0
(') {')
3.48' 1.42 ' With n the limits of 7.5-10.0 at all times.
I 96 ' 0 79
324 ,'34 (2) Subpart G — Electrodeposited An-
1.55 4.83 odes — NSPS.
5.38 2.29
  (12) Subpart  G—Silver Powder Pro-
duction.
                                    461

-------
§461.73
                                      40  CFR Ch.  I (7-1-99 Edition)
 Pollutant or pollutant property
Maximum
tor any 1
  day
 MaximuiT
lor monthly
 average
                                                       Pollutant or pollutant property '
                           I  Metric units—mgyxg of zinc
                           !         deposited

                             English  units—pounds per
                           i   1,000,000 pounds of zm:
                           I   deposited
                                                   Metric units—mg/Kg of silver
                                                            applied
                                                   English   units—pounds   per
                                                 |   1,000,000 pounds of stiver
                                                 I   applied





Oil and grease 	
TSS 	
45.09 19.54
27.91 11.81
45.09 19.54
8.59 ' 3.86
64.41 | 49.38
2.147.00 2,147.00
3,220.50 2.576.40
PH 	 (') C)
'Within the limits of 7.5-100 at all limes.
(3) Subpart G— Silver Powder Formed
Cathodes— NSPS.
Pollutant or pollutant properly
Maximum Maximum
for any 1 tor monthly
day average
Chromium 	
Mercury 	
Silver 	
Zinc 	
Manganese 	
Oil and grease 	
TBS 	
pH 	
1 .00 ' 0.43
0.62 1 0.26
1 .00 ' 0.43
0.19 0.09
1.43 1.09
47.6 ' 47.6
71.4 ! 57.1
(') ' [<>
' Within the limits of 7.5-10.0 at all times.
(6) Subpart G— Nickel Impregnated
Cathodes— NSPS.
Pollutant or pollutant property

' Maximum \ Maximum for
for any 1 ' monthly aver-
day | age
i
                              Metric units—me/kg of
                                  silver applied
                           I English units—pounds per
                           i   1,000.000 pounds of  sil-
                              ver applied
                                                      Metric units—mg/kg of
                                                         nickel applied
                                                   English  units—pounds per
                                                     1.000.000 pounds of nick-
                                                     el applied
Chromium 	
Mercury 	 	
Silver 	
Zinc 	


TSS 	
pH 	

i
I





i


6.24 ' 2.70
3.86] 1.63
6.24 i 2.70
1.19 0.53
8.91 ' 6.83
297.00 i 297.00
445.5 i 356.40
o ! o
'Within the limits of 7.5-10.0 at all times.
(4) Subpart G— Silver Oxide Powder
Formed Cathodes — NSPS.
Pollutant or pollutant property ' ^y™ ™afyor
Maximum to*
monthly aver-
age


Nickel
Silver
Zinc


TSS 	
PH 	









42.0
26.0
42.0
42.0
8.0
60.0
2,000.0
3,000.0
18.2
11.0
18.2
18.2
3.6
46.0
2.000.0
2.400.00
n
1 Within the limits of 7.5-10.0 at alt times.
(7) Subpart G— Miscellaneous Waste-
water Streams— NSPS.
Pollutant or pollutant
property |
i
Maximum for
any 1 day
Maximum for
monthly aver-
age
                         !  Metric units—mg/kg of silver
                         1          applied

                         I English  units—pounds  per
                         I   1.000.000 pounds of silver
                         .   applied
                                                 •  Metric units—mg/kg of cells
                                                           produced

                                                  English  units—pounds  06'
                                                    1.000.000 pounds  ot cells
                                                 :   produced

M ° ^





TSS 	 297.8
pH 	 {')








238.2
O

Chromium 	
Cyanide 	
Mercury 	
Nickel 	
Sliver 	
Zinc 	


TSS . .
pH 	 	
.... i 0.27 0,12
.... ! 0.039 0016
0-17 ; 0.07
0.27 : 0.12
0.27 0.12
0.05 0.02
0 39 0 30

1935 1648
(*> rt
   (5)  Subpart G—Silver  Peroxide Cath-
odes—NSPS.
                          1 Within the limits of 7.5-10.0 at all times.

                           (8)  Subpart G—Silver Etch—NSPS.
                                                  462

-------
Environmental Protection Agency
Maximum Maximum
Pollutant or pollutant property for any 1 for monthly
day average
Metric units — mg/kg of
silver processed
English units — pounds per
1,000.000 pounds ol sil-
ver processed


Silver 	
Zinc 	 i

Oi( and grease ., 	 7
TSS 11
pH

1.56 0.68
197 0.41
1.56 0.68
130 0.13
2.23 1.71
4.40 74.40
1.60 89.28
(1) (')
1 Within me limits of 7.5-10.0 at an limes.
(9) Subpart G— Silver Peroxide Pro-
duction— NSPS.
Maximum . Maximum
Pollutant or pollutant property ; for any 1 , for monthly
i day , average
Metric
' silver p
English
1,000.
: ver pe


Silver 	
Zinc !

Oil and grease ............ 	 7
TSS 	 ' 11
pH 	
units — mg/kg of
«roxide produced
unto — pounds per
000 pounds of sil-
roxide produced
.66 072
.03 0.44
I.66 0.72
3.32 i 0.14
>.37 • 1.82
9.1 0' 79.10
S.65 . 94.92
('} , (')
< Within Ihe limits of 7.5-10.0 at all times.
(10) Subpart G— Silver Powder Pro-
duction— NSPS.
Maximv
Pollutant or pollutant property for an>
day
' Metric
1 silver
English
i.OOO.
i ver po


Silver
Zinc !


TSS 	 4
PH 	
jm Maximum
1 for monthly
average
units— nig/kg of
sowder produced
units— pounds per
X)0 pounds of sil-
wder produced
167 0.29
142 0.1S
3.67 0.29
113 0.06
196 0.74
2.10 32.10
3.15 38.52
I1) (')
  1 Within the limits ol 7.5-10.0 a! all times.
  (b) There shall  be no discharge allow-
ance for process  wastewater pollutants
from any battery manufacturing  oper-
ation other  than those battery manu-
facturing operations listed above.
                                 §461.74

§461.74  Pr atreatment   standards  for
    existing sources (PSES).
  (a)  Except; as provided in 40 CFR 403.7
and 403.13. any existing source subject
to  this sufcpart that introduces pollut-
ants  into  a  publicly owned treatment
works must comply  with  40 CFR part
403   and    achieve    the    following
pretreatmont  standards  for  existing
sources:
  (1)   Subpart  G—Wet  Amalgamated
Powder Anode—PSES.
Pollutant or p illutant property
Maximum
for any 1
day
Maximum
for monthly
average
                                                                   Metric units—mg/kg of zinc
                                                                   English units—pounds per
                                                                    1,000.000 pounds of zinc
                                            Chrorniurri ...
                                            Mercury	
                                            Silver	
                                            Zinc 	
                                            Manganese .
                            0.24 i
                            0.14 '
                            0.23
                            0.80
                            0.37
          0.099
          0.055
          0.093
           0.34
           0.16
                                              (2)  SuDpart G—Gelled  Amalgam An-
                                            odes—P!3ES.
                                             Pollutant ci- pollutant property
                                            Mercury	
                                            Silver	
                                            Zinc	
                                            Manganese .
                        Maximum
                        for any 1
                          day
      Maximum
      (Or monthly
       average
                                                                   Metric units—mg/kg of zinc
                                                                   English units—pounds per
                                                                    1,000,000 pounds of zinc
                            0.030 '•
                            0.017 \
                            0.028 i
                            0.099 '
                            0.046 !
           0.12
          0.006
          0.012
          0.042
          0.020
                                              (3)  Subpart  G—Zinc  Oxide  Formed
                                            Anodes—PSES.
                                             Polluta'l or pollutant property
                        Maximum
                        for any 1
                          day
      Maximum
      for monthly
       average
                                                                  I Metric units—mg/kg of zinc
                                                                  | English units—pounds per
                                                                  i  t,000.000 pounds of zinc
Chromium ...
Mercur, 	
Silver 	
Zinc 	
Mangsiese .
 9.53 ,
 5.42.
 8.89 I
31.64 ,
14.74
 3.90
 2.17
 3.68
13.22
 6.28
  (4'  Subpart  G—Electrodeposited An-
odes—PSES.
                                         463

-------
§461.74
                                                                  40 CFR Ch.  I  (7-1-99  Edition)
                            Maximum  ,   Maximurr
Pollutant or pollutant property  '  for any 1    tor monthly
                          !     day       average

                          ' Metric units—mgykg of zinc
                                  deposited
                          , English units—pounds per
                             1.000,000 pounds of zinc
Pollutant or pollutant property

Maximum ' Maximum
for any 1 t for monthly
day i average
Metric units — mg/kg of
silver applied
                                                                                  1 English units—pounds per
                                                                                     1.000,000 pounds of  sil-


Silve*- 	
Zinc



94.47
53.68
88.03
313.46
146.00

38.65
21.47
36.50
130.97
62.26
(5) Subpart G— Silver Powder Formed
Cathodes-PSES.
Pollutant or pollutant property
_i
Maximum
for any 1
day
Maximum
for monthly
average


Silve-
Zinc


K
2.09
1.19
1.95
6.95
3.24
0.87
0.48
0.81
2.90
1.38
(8) Subpart G— Nickel Impregnated
Cathodes— PSES.
Pollutant or pollutant property
Maximum
for any 1
day
Maximum
for monthly
average
                           ;    Metric unils—mg/kg ol
                           ,       silver applied

                            English units—pounds per
                           i    1.000.000 pounds ol  sil-
                           '   ver applied
                                                                                   Metric units—mg/kg of
                                                                                       nickel applied
                                                                                 English units—pounds  per
                                                                                   1.000.000  pounds   of
                                                                                   nickel applied


Silver
Zinc - -


(6) Sufapart G— Silver
Formed Cathodes— FSES
Mai
Pollutant or pollutant property for
: t
Me
13.07 5.35
7.43 Z.97
12.18 i 5.05
43.36 ' 18-12
20.20 8.61
Oxide Powder
imurfl ' Maximum
any 1 ' for monthly
ay average



Nickel
Silver



(9) Subpart
water Streams
Pollutant or pollutant
88 0
50 0 •
364 0 i
I 82 0 i
	 i 2920 '


G— Miscellaneous
PSES

36.0
20.0
254.0
34.0
122.0
58.0
Waste-
| Maximum I Maximum
property | for any 1 ! for monthly
i day 1 average
                           I       silver applied

                            English units—pounds per
                           i   1,000,000 pounds of sil-
                           ;   ver applied
                                                                                I   Metric units—mg/kg ol
                                                                                t       cells produced

                                                                                ' English units—pounds  per
                                                                                •   1.000,000   pounds   ol


Silver 	

Manganese 	

8.73 ! 3.57
4.96 ! 1.99
8.14 | 3.37
28.98' 12.11
13.50 5.76
(7) Subpart G— Silver Peroxide Cath-
odes— PSES.

Cyanide

Nickel

Zinc
Manganese 	

1
1 0 57 '
	 1 038 '

' 248

	 0.53
1 88
	 0.88


0.23
0.16
0.13
1.64
0.22
0.79
0.37
                                                         (10) Subpart G—Silver Etch—PSES.
                                                  464

-------
Environmental Protection Agency
                             §461.75
Pollutant or pollutant property


Silver
Zinc
Manganese 	
Maximun Maximum
lor any t for monthly
day average
Metric units~mg/kg of
silver processed
English units — pounds per
1,000,000 pounds of sil-
ver processed
3.27 i 1.34
1.86 i 0.74
3.051 1.26
10.86 4.54
5.06 2.16
(11) Subpart G— Silver Peroxide Pro-
duction— PSES.
Pollutant or pollutant property


Silver
Zinc 	
Manganese 	
Maximum Maximum
for any 1 for monthly
day average
Metric units— mg/kg of
silver peroxide produced
English units— pounds per
1,000.000 pounds of sil-
ver peroxide produced
3.48 1 1.42
1.98 0.79
3.24 i 1.34
11.55! 4.63
5.38 ' 2.29
(12) Subpart G— Silver Powder Pro-
duction— PSES.
Pollutant or pollutant properly


Silver
Zinc 	


Maximum Maximum
for any 1 for monthly
day average
Metric units — mg/kg of
silver powder produced
English units — pounds per
1.000,000 pounds of sil-
ver powder produced
1.41 0.58
0.80 0.32
1.32 0.5S
4.69 1.96
2.18 ' 0.93
(b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery manufacturing oper-
(1) Subpart G— Zinc Oxide Formed
Anodes— PSNS.
n
Pollutant or polli tanl property
Chromium 	

Silver 	
Zinc . 	


Maximum ' Maximum
tor any 1 ' for monthly
day • average
Metric units— mg/kg of zinc
English units — pounds per
1,000,000 pounds of zinc
4.55 1.97
2.82 1.19
4.55 1.97
0.87 0.39
6.50 4.98
(2) Subpart G — Electrodeposited An-
odes— PSNS.
Pollutant or pollutant property

Mercury 	
Silver 	
Zinc


Maximum • Maximum
tor any 1 lor monthly
day average
Metric units— (ng/kg of zinc
deposited
English units — pounds per
1,000.000 pounds of zinc
deposited
.
45.09 i 19.54
27.91 11.81
45.09 19.54
8.59 ' 3.86
64.41 49.38
(3) Subpart G— Silver Powder Formed
Cathode;;— PSNS.
Pollutant c pollutant property
Chromium 	

Silver 	
Zinc


Maximum Maximum
for any 1 ! for monthly
day I average
Metric units— mg/kg of
silver applied
English units — pounds per
1,000,000 pounds of sil-
ver applied
6.24 ' 2.70
3.86 1 .63
6.24 2.70
1.19 0.53
8.91 6.83
facturing operations listed above.

§461.75  Pretreatment  standards  for
   new sources (PSNS).
  (a) Except as provided in §403.7 any
new source subject to this subpart that
introduces  pollutants  into a  publicly-
owned  treatment works  must  comply
with 40 CFR part 403  and  achieve the
following  pretreatment standards for
new sources listed below:
  (4) Subpart G—Silver Oxide Powder
Formed Cathodes—PSNS.
                                   465

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§461.75
                                    40 CFR Ch. I (7-1-99 Edition)
Pollutant or pollutant property
Maximum
for any 1
day
] Maximum
(or monthly
average
                                                    Pollutant or pollutant property i
                                                                              ™
                                                                              any
                                                    -^ «H i    Maximum (or
                                                    i i rt«?r I monthly aver-
                                                    V ' day  i     age
                          \   Metric units—mg/kg of
                          I       silver applied

                          I English units—pounds per
                          I   1.000,000 pounds ol  sil-
                          I   uer applied
                                               !  Metric units—mg/kg of cells
                                               !         produced

                                                English  units—pounds  per
                                                  1,000,000 pounds oi cells
                                                  produced

Mercury . 2.58
Silver 4 17
Zinc 0.79


1.81
1 09
1.81
036
4 57

   (5)  Subpart  G—Silver  Peroxide  Cath-
odes—PSNS.
                                                    Chromium ..
                                                    Cyanide 	
                                                    Mercury	
                                                    Nickel 	
                                                    Silver	
                                                    Zinc	
                                                    Manganese
                                                       0.27  '
                                                       0.039 '
                                                       0.17  ,
                                                       0.27
                                                       0.27
                                                       O.OS
                                                       0.39
                                                        0.12
                                                        0.016
                                                        0.07
                                                        0.12
                                                        0.12
                                                        0.02
                                                        0.30
                                                      (8) Subpart G—Silver Etch—PSNS.
 Pollutant or pollutant property
Maximum
(or any 1
  day
 Maximum
for monthly
 average
                                                     Pollutant or pollutant property
                          '   Metric units—mg/kg oJ
                          •       silver applied
                          > English units—pounds per
                          .   1.000,000 pounds of  sil-
                             ver applied
Maximum
for any 1
  day
 Maximum
for monthly
 average
                                                    Metric units~mg/kg of
                                                      silver processed

                                                  English units—pounds per
                                                    1.000,000 pounds of  sil-
                                                    ver processed



Zinc



062
i 1 00
i o 19
! 1 43
	 1 ' J
0.43
0.26
0.43
0.09
1.09
(6) Subpart G— Nickel Impregnated
Cathodes —PSNS.
Pollutant or pollutant

Maximum
properly ! for any 1
! day
1 ...
Maximum
for monthly
average

Chromium 	 	
Mercury 	
Silver .., 	
Zinc 	

9a ese 	 	 	 	

1.56
0.97
1.S6
0.30
2.23
0.68
0.41
0.68
0.13
1.71
(9) Subpart G— Silver Peroxide Pro-
duction— PSNS.
Pollutant or pollutant property
Maximum
for any 1
day
Maximum
for monthly
average
                          :      nickel applied

                          i English  units—pounds per
                          '   1,000.000   pounds  of
                             nickel applied
                                                    Metric units—rrtgAg of
                                                   stiver peroxide produced

                                                  English units—pounds per
                                                    1.000.000 pounds of sil-
                                                    ver peroxide produced


Nickel

Zinc
Manganese 	
]
26 0 i
420 I

80 '
	 60.0 i

T1 0
18 2

3 6
46.0

Chromium 	 ,
Mercury 	
Silver 	
Zinc 	
Manganese 	

	 1.66
	 1.03
	 1.66
	 0.32
	 2.37

0.72
0.44
0.72
0.14
1.82
   (7)  Subpart  G—Miscellaneous  Waste-
water Streams—PSNS.
                          (10)  Subpart  G—Silver  Powder  Pro-
                       duction—PSNS.
                                                466

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Environmental Protection Agency
                                                        Pt. 463
 Pollutant or pollutant property
Maximum    Maximum
for any 1   lor monthly
  day      average
                          Melric units—fttg/kg of
                         silver powder produced

                        English units—pounds per
                          1,000,000 pounds of sil-
                         ver powder produced



2inc 	
Manganese

, 0 67
1 042
• 0 67
! 013
' 096

029
018
029
006
074

  (b) There shall be no discharge allow-
ance for process wastewater pollutants
from any battery  manufacturing oper-
ation other than those battery manu-
facturing operations listed above.

[49  FR 9134.  Mar.  9. 1984: 49 FR  13879, Apr. 9.
1984]

PART    463—PLASTICS    MOLDING
  AND  FORMING  POINT  SOURCE
  CATEGORY

           GENERAL  PROVISIONS
Sec.
463.1  Applicability.
463.2  General definitions.
463.3  Monitoring   and  reporting  require-
    ments.

 Subpart A—Contact Cooling and Heating
           Water Subcalegory

463.10  Applicability:  description of the  con-
    tact  cooling  and  heating  water  sub-
    category.
463.11  Specialized definitions.
463.12  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    practicable control  technology currently
    available.
463.13  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    available    technology    economically
    achievable.
463.14  New source performance standards.
463.15  Pretreatment  standards for existing
    sources.
463.16  Pretreatment   standards   for   new-
    sources.
463.17  Effluent  limitations  guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    conventional   pollutant  control  tech-
    nology.
  Subpart B—Cleaning Water Subcategory

463.20  Applicability:  description  of   the
    cleaning water subcategory.
463.21  Specialized definitions.
463.22  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    practicaole control technology currently
    available.
463.23  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    available    technology    economically
    achievable.
463.24  Nev, source performance standards.
463.25  Prenreatment standards for existing
    sources.
463.26  Pre :reatment for new sources.
463.27  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    conver tional  pollutant  control   tech-
    nology. [Reserved)

  Subpart C—Finishing Water Subcategory

463.30  Applicability; description  of the fin-
    ishing water subcategory.
463.31  Specialized definitions.
463.32  Effluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    practicable control technology currently
    avail.ible.
463.33  E ifluent  limitations guidelines  rep-
    reserting the degree of effluent reduction
    attainable by the application of the best
    available    technology    economically
    achievable.
463.34  New source performance standards.
463.35  Pretreatment standards for existing
    sources.
463.36  Pretreatment  standards   for   new-
    sou rces.
463.37  liffluent  limitations guidelines  rep-
    resenting the degree of effluent reduction
    attainable by the application of the best
    conventional   pollutant  control   tech-
    nology. [Reserved!

  AUTHORITY: Sees.  301.  304  (b).  (c). (e).  and
(g), 30f, (b) and (c). 307. 308. and 501. Clean
Water  Act (Federal  Water Pollution Control
Act  Amendments of  1972.  as  amended  by
Clean  Water  Act of  1977)  (the  "Act"):   33
U.S.C.  1311. 1314 (b), (c). (e) and  (g). 1316  (b)
and  (:).  1317  (b) and  (c).  1318.  and 1361:  86
Stat. !!16.  Pub. L. 92-500; 91 Stat.  1567, Pub.  L.
95-217.

  SOURCE: 49 FR 49047,  Dec.  17.   1984. unless
otherwise noted.
                                          467

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