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NREL | Energy Systems Integration Facility | U.S. Department of Energy

Fixed Equipment and Experimental Resources

The Energy Systems Integration Facility hosts an array of fixed equipment and experimental resources to support component and system testing. Hundreds of pieces of equipment—everything from a petaflop-scale computer to a single voltmeter—are housed in the Energy Systems Integration Facility.

Photo of a man's gloved hands working on laboratory equipment.

the Energy Systems Integration Facility, researchers have access to a variety of equipment to support energy systems testing and analysis.

Key equipment and experimental resources in the Energy Systems Integration Facility include: 

  • Electrical equipment
    • 13.2-kV to 480-V Y-Y transformer 1,000 kVA
    • Grid simulators in sizes from 15 kVA up to 1080 kVA
    • RLC load banks up to 1.5 MW
    • PV simulators up to 1.5 MW
    • Bidirectional DC power supplies up to 660 kW
    • Utility reclosers
    • Residential transformers
    • Real-time digital simulators (OPAL-RT and RTDS)
  • Environmental chambers
    • A large walk-in thermal cycling chamber (-65oC to 85oC with humidity control) for testing power electronics and similar devices under climate-specific conditions
    • A large drive-in environmental chamber (-40oC to 140oC with humidity control) for testing commercial-size hybrid, electric, biofuel, compressed natural gas, and hydrogen vehicles
    • Two large insulated test chambers (rated up to 60oC) for testing HVAC systems under simulated loading conditions
    • Two bench-top environmental chambers (-20°C to 180°C with humidity control) for testing smaller devices (e.g., simulating building environments to test thermostat controls as part of an HVAC hardware-in-the-loop system)
  • Thermal/combined heat and power equipment
    • A 750,000-Btu-hour research boiler
    • A 100-ton research chiller
    • Systems that enable precise measurement of concentrating solar mirror surface slope and collector performance
    • Test stand for measuring performance of receiver tubes for concentrating solar power applications
  • Hydrogen/fuel cell test equipment
    • Two fuel cell stack test stations that provide short-stack and full-stack (up to 30 cells) testing capability
    • Multiple single-cell fuel cell testing stations
    • Electrolyzer stack test bed
    • Hydrogen dispensing station, 700 bar
  • Other specialized equipment
    • Analytical instrumentation for materials and products characterization, evolved gas analysis, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), gas chromatography mass spectrometry (GCMS), infrared imaging, inductively coupled plasma mass spectrometry (ICP-MS), and Fourier transform infrared spectrometry (FTIR)
    • A continuous roll-to-roll processing line suitable for 6-in. to 18-in. webs
    • Calibration equipment in accordance with or exceeding U.S. Federal Communications Commission standards.