5.3003.22 Combustion Analysis—Low Rise

Topic: 
Forced Air
Subtopic: 
System Assessment and Maintenance
Desired Outcome: 
Analysis on critical components and operations is completed to industry and manufacturer specifications
For supporting material, see Referenced Standards.
TitleSpecification(s)Objective(s)
5.3003.22a
Testing equipment selection

Measurement equipment will be selected so that design value will be within the accurate range of the measuring device

Equipment will be capable of accurately measuring +/- 10% in general case

Measurement equipment will be calibrated and field checked in accordance with manufacturer recommendations

Ensure accurate measurements of combustion by-products

5.3003.22b
Combustion analysis protocol

Combustion analysis will be performed in accordance with manufacturer specifications and ANSI ANSI American National Standards Institute, www.ansi.org / ACCA ACCA Air Conditioning Contractors of America, www.acca.org Standard 5

Ensure accurate measurements of combustion by-products

5.3003.22c
Oil system: nozzle size

Nozzle size/spray angle/spray pattern will be correct for design input and within equipment firing rate of the heating system manufacturer

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22d
Natural gas/propane system: burner orifice(s) size

Burner orifice(s) size will be in accordance with manufacturer specification

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22e
Combustion air adjustment

Combustion air setting will be in accordance with manufacturer's recommendations and modified based on combustion analysis testing

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22f
Fuel pressure/gas pressure

Measurement will be verified in accordance with manufacturer specifications

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22g
Oil system: smoke test (this test must be conducted before any combustion testing has started)

Smoke spot reading will be in accordance with burner manufacturer specifications

If smoke spot test is higher than manufacturer specifications, a steady state efficiency test will not be performed until the unit has been cleaned and tuned

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

Ensure testing equipment is not damaged

5.3003.22h
Steady state efficiency ( SSE SSE Steady state efficiency )

Once burner has run for five to ten minutes, perform a SSE SSE Steady state efficiency test with a properly calibrated combustion analyzer

Measurement will be verified in accordance with manufacturer specifications

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22i
Net stack temperature

Net stack temperature will be measured and verified in accordance with manufacturer specifications

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22j
Carbon dioxide and oxygen

Measurement will be verified in accordance with industry manuals (e.g., Testo, Bacharach) and manufacturer specifications

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22k
Excess air

Excess air will be calculated and shown in accordance with industry manuals (e.g., Testo, Bacharach) and manufacturer specifications

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable

5.3003.22l
Carbon monoxide ( CO CO Carbon monoxide ) in flue gas

CO CO Carbon monoxide in the undiluted flue gas will be less than level specified in the applicable subsection of ANSI ANSI American National Standards Institute, www.ansi.org Z21

Ensure equipment operates as designed

Ensure equipment operates safely

Ensure equipment operates efficiently

Ensure equipment is durable