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Transportation Fuels

Calysta Energy, Inc.

Novel Bioreactor Designs Based on High Mass Transfer Chemical Reactors for Methanotroph Fermentation

Calysta Energy will develop a new bioreactor technology to enable the efficient biological conversion of methane into liquid fuels. While reasonably efficient, Gas-to-liquid (GTL) conversion is difficult to accomplish without costly and complex infrastructure. Biocatalysts are anticipated to reduce the cost of GTL conversion. Calysta will address this by using computational fluid dynamics to model best existing high mass transfer bioreactor designs and overcome existing limitations. Calysta will make the newly developed technology available to the broader research community, which could help other research groups to quickly test and commercialize their methane conversion processes.

Ceres, Inc.

High Biomass, Low Input Dedicated Energy Crops to Enable a Full Scale Bioenergy Industry

Ceres is developing bigger and better grasses for use in biofuels. The bigger the grass yield, the more biomass, and more biomass means more biofuel per acre. Using biotechnology, Ceres is developing grasses that will grow bigger with less fertilizer than current grass varieties. Hardier, higher-yielding grass also requires less land to grow and can be planted in areas where other crops can't grow instead of in prime agricultural land. Ceres is conducting multi-year trials in Arizona, Texas, Tennessee, and Georgia which have already resulted in grass yields with as much as 50% more biomass than yields from current grass varieties.

Chromatin, Inc.

Plant-Based Sesquiterpene Biofuels

Chromatin will engineer sweet sorghum--a plant that naturally produces large quantities of sugar and requires little water--to accumulate the fuel precursor farnesene, a molecule that can be blended into diesel fuel. Chromatin's proprietary technology enables the introduction of a completely novel biosynthetic process into the plant to produce farnesene, enabling sorghum to accumulate up to 20% of its weight as fuel. Chromatin will also introduce a trait to improve biomass yields in sorghum. The farnesene will accumulate in the sorghum plants--similar to the way in which it currently stores sugar--and can be extracted and converted into a type of diesel fuel using low-cost, conventional methods. Sorghum can be easily grown and harvested in many climates with low input of water or fertilizer, and is already planted on an agricultural scale. The technology will be demonstrated in a model plant, guayule, before being used in sorghum.

Clemson University

Breeding High Yielding Bioenergy Sorghum for the New Bioenergy Belt

Clemson University is partnering with Carnegie Mellon University (CMU), the Donald Danforth Plant Science Center, and Near Earth Autonomy to develop and operate an advanced plant phenotyping system, incorporating modeling and rapid prediction of plant performance to drive improved yield and compositional gains for energy sorghum. The team will plant and phenotype one of the largest sets of plant types in the TERRA program. Researchers will design and build two phenotyping platforms - an aerial sensor platform and a ground-based platform. The aerial platform, developed by Near Earth Autonomy, is a fast moving, autonomous helicopter outfitted with sensors that will collect image data from above. The ground platforms are customized robots from CMU that will drive between crop rows below the plant canopy and collect data using two distinct sensor suites. The first will use sophisticated cameras and imaging algorithms to develop detailed 3D models of individual plants and their canopy structure. The second will have the unique ability to directly contact the plant in order to systematically measure physical characteristics that were previously measured manually with labor-intensive, low-throughput methods. The team will use machine learning techniques to analyze the data gathered from the phenotyping systems and translate this into predictive algorithms for accelerated breeding of improved biofuel plants.

Colorado State University

Synthetic Gene Circuits to Enhance Production of Transgenic Bioenergy Crops

CSU is developing technology to rapidly introduce novel traits into crops that currently cannot be readily engineered. Presently, a limited number of crops can be engineered, and the processes are not standardized - restricting the agricultural sources for engineered biofuel production. More--and more diverse--biofuel crops could substantially improve the efficiency, time scale, and geographic range of biofuel production. CSU's approach would enable simple and efficient engineering of a broad range of bioenergy crops using synthetic biology tools to standardize their genetic modification.

Columbia University

Biofuels from CO2 Using Ammonia or Iron-Oxidizing Bacteria in Reverse Microbial Fuel Cells

Columbia University is using carbon dioxide (CO2) from ambient air, ammonia--an abundant and affordable chemical--and a bacteria called N. europaea to produce liquid fuel. The Columbia University team is feeding the ammonia and CO2 into an engineered tank where the bacteria live. The bacteria capture the energy from ammonia and then use that energy to convert CO2 into a liquid fuel. When the bacteria use up all the ammonia, renewable electricity can regenerate it and pump it back into the system--creating a continuous fuel-creation cycle. In addition, Columbia University is also working with the bacteria A. ferrooxidans to capture and use energy from ferrous iron to produce liquid fuels from CO2.

Columbia University

Co-Generation of Fuels During Copper Bioleaching

The innovation lies in the exploitation of novel natural energy source: reduced metal deposits. The energy released during oxidation of these metals could be used to reduce CO2 into fuels and chemicals reducing petroleum usage.This proposed project fits within the Chemical-Chemical Area of Interest, as it involves the coupling of the oxidation of reduced minerals in the Earth's crust to the production of reduced carbon chemicals for fuel utilization. This addresses both of Mission Areas of ARPA-E as the co-generation of fuels during copper bioleaching will potentially reduce the import of energy from foreign sources, reduce greenhouse gas emissions, improve energy efficiency in the mining industry, and ensure that the U.S. maintains a lead in the development of this disruptive new technology.

Cornell University

High-Density Photobiorefineries with Optimized Light/CO2 Delivery and Product Extraction

Cornell is developing a new photobioreactor that is more efficient than conventional bioreactors at producing algae-based fuels. Traditional photobioreactors suffer from several limitations, particularly poor light distribution, inefficient fuel extraction, and the consumption of large amounts of water and energy. Cornell's bioreactor is compact, making it more economical to grow engineered algae and collect the fuel the algae produces. Cornell's bioreactor also delivers sunlight efficiently through low-cost, plastic, light-guiding sheets. By distributing optimal amounts of sunlight, Cornell's design would increase efficiency and decrease water use compared to conventional algae reactors.

Cornell University

Engineering High-Energy Secondary Lithium Metal Batteries

Cornell University will develop a new type of rechargeable lithium metal battery that provides superior performance over existing lithium-ion batteries. The anode, or negative side of a lithium-ion battery, is usually composed of a carbon-based material. In lithium metal batteries, the anode is made of metallic lithium. While using metallic lithium could result in double the storage capacity, lithium metal batteries have unreliable performance, safety issues, and premature cell failure. There are two major causes for this performance degradation. First, side reactions can occur between the lithium metal and the liquid or solid electrolyte placed between the positive and negative electrodes. Second, when recharged, branchlike metal fibers called dendrites can grow on the negative electrode. These dendrites can grow to span the space between the negative and positive electrodes, causing short-circuiting. To overcome these challenges, Cornell proposes research to pair a variety of cathodes with a lithium metal anode. The work builds upon recent theoretical and experimental discoveries by the team, which show that a class of structured electrolytes can provide multiple mechanisms for stabilizing lithium metal anodes and suppress dendrite growth. The team will also develop structured electrolyte coatings that provide barriers to oxygen and moisture, but do not impede lithium-ion transport across the electrolyte/electrode interface. Such coatings will suppress the unwelcome lithium metal/electrolyte reactions and will also enable manufacturing of lithium metal batteries under standard dry room conditions. The structures developed could also be used in batteries based on other metals, such as sodium and aluminum that are more abundant and less expensive than lithium, but also affected by dendrite formation.

Coskata, Inc.

Activated Methane to Butanol

Coskata is engineering methanol fermentation into an anaerobic microorganism to enable a low-cost biological approach for liquid fuel production. Currently, the most well-known processes available to convert methane into fuel are expensive and energy-intensive. Coskata is constructing strains of the anaerobic bacteria to efficiently and cost-effectively convert activated methane to butanol, an alcohol that can be used directly as part of a fuel blend. Coskata's process involves molecular genetics to introduce and control specific genes, and to inactivate undesired pathways, together with fermentation optimization of constructed strains. Further, the team will work to increase the tolerance of these strains to high concentrations of butanol, an essential element of the technology.

Donald Danforth Plant Science Center

A Reference Phenotyping System for Energy Sorghum

The Donald Danforth Plant Science Center, in collaboration with partners from seven institutions, proposes an integrated open-sourced phenotyping system for energy sorghum. Phenotyping is the assessment of observable plant traits, and is critical for breeding improvements. The team will develop a central repository for high quality phenotyping datasets, and make this resource available to other TERRA project groups and the wider community to stimulate further innovations. The team will collect data with their complete system that will include a number of components. First, the team will install, operate, and maintain a reference phenotyping field system that employs a bridge-like overhead structure with a moveable platform supporting sensing equipment, called the Scanalyzer, at the Maricopa Agricultural Center (MAC) at the University of Arizona. The Scanalyzer's advanced sensors will be used for automated high-throughput phenotyping to gather data from the energy sorghum in the field. Second, the project will combine field- and controlled-environment phenotyping. The controlled-environment facilities allow the team to more precisely manipulate environmental conditions and resolve complex dynamic interactions observed in the field. Third, plant and environment data gathered will be used to create computational solutions and predictive algorithms to improve the ability to predict phenotypes; increasing the ability to identify traits for improved biomass yield earlier in a plant's development. Collected data will also be used in the fourth component of the project, advancing our understanding of phenotype-to-genotype trait associations, determining which genes control observable traits in the sorghum. Some traits are largely determined by genes and others are largely determined by environmental factors; work in this project will help elucidate the differences. All of these components generate an incredible amount of data. An "Open Data" policy is central to the philosophy of the Danforth project. To ensure that this data is useful, the team will convene a standards committee selected in collaboration with the TERRA program to standardize phenotyping efforts between institutions. This sharing of standards, data, and open-source code will reduce redundancy, lower costs for researchers, allow for long-term curation, and unlock potential new innovations from entrepreneurs outside the TERRA community.

Donald Danforth Plant Science Center

Center for Enhanced Camelina Oil (CECO)

The Danforth Center will optimize light utilization in Camelina, a drought-resistant, cold-tolerant oilseed crop. The team is modifying how Camelina collects sunlight, engineering its topmost leaves to be lighter in color so sunlight can more easily reflect onto lower parts of the plant. A more uniform distribution of light would improve the efficiency of photosynthesis. Combined with other strategies to produce more oil in the seed, Camelina would yield more oil per plant. The team is also working to allow Camelina to absorb carbon dioxide (CO2) more efficiently, providing more carbon input for oil production. The goal is to improve light utilization and oil production to the point where Camelina produces enough fuel precursors per acre to compete with other fuels.

Eaton Corporation

Highly Efficient, Near-Isothermal Liquid-Piston Compressor for Low Cost At-Home Natural Gas Refueling

Eaton is developing an at-home natural gas refueling system that relies on a liquid piston to compress natural gas. A traditional compressor uses an electric motor to rotate a crankshaft, which is tied to several metal pistons that pump to compress gas. Traditional compressor systems can be inefficient and their complex components make them expensive to manufacture, difficult to maintain, and short-lived. Eaton's system replaces traditional pistons with a liquid that comes into direct contact with the natural gas without the need for the costly high-pressure piston seals that are used in conventional gas compression.

Evolva, Inc.

Renewable Platform for Production of Sesquiterpene Aviation Fuels & Fuel Additives from Renewable Feedstocks

Allylix is producing terpenes--energy dense molecules that can be used as high-performance aviation fuels--from simple sugars using engineered microbes. These terpenes will provide better performance than existing petroleum-based aviation fuels. Allylix will draw upon their industrial-scale terpene manufacturing experience to produce aviation sesquiterpenes at a low cost and large scale. Going forward, Allylix will validate the performance of its aviation fuels in unmanned aerial vehicles (UAVs), and further engineer its process to utilize biomass feedstocks.

Exelus, Inc.

Upgrading Refinery Off-Gas to High-Octane Alkylate

Exelus is developing a method to convert olefins from oil refinery exhaust gas into alkylate, a clean-burning, high-octane component of gasoline. Traditionally, olefins must be separated from exhaust before they can be converted into another source of useful fuel. Exelus' process uses catalysts that convert the olefin to alkylate without first separating it from the exhaust. The ability to turn up to 50% of exhaust directly into gasoline blends could result in an additional 46 million gallons of gasoline in the U.S. each year.

Ford Motor Company

Covalent and Metal-Organic Framework High-Capacity

ARPA-E and Ford agreed to mutually conclude this project. Ford is developing an on-board adsorbed natural gas tank system with a high-surface-area framework material that would increase the energy density of compressed natural gas at low pressures. Traditional natural gas tanks attempt to compensate for low-energy-density and limited driving range by storing compressed gas at high pressures, requiring expensive pressure vessels. Ford and their project partners will optimize advanced porous material within a system to reduce the pressure of on-board tanks while delivering the customer expected driving range. This porous material allows more gas to be stored inside a tank by utilizing a surface energy attraction to the natural gas. These materials would be efficiently and cost-effectively integrated into a natural gas vehicle system that will promote and contribute to the widespread use of natural gas vehicles.

Gas Technology Institute

Nano-Valved Adsorbents for CH4 Storage

GTI is developing a natural gas tank for light-duty vehicles that features a thin, tailored shell containing microscopic valves which open and close on demand to manage pressure within the tank. Traditional natural gas storage tanks are thick and heavy, which makes them expensive to manufacture. GTI's tank design uses unique adsorbent pellets with nano-scale pores surrounded by a coating that functions as valves to help manage the pressure of the gas and facilitate more efficient storage and transportation. GTI's low-pressure tanks would have thinner walls than today's best alternatives, resulting in a lighter, more affordable product with increased storage capacity.

Gas Technology Institute

Methane to Methanol Fuel: A Low Temperature Process

GTI is developing a new process to convert natural gas or methane-containing gas into methanol and hydrogen for liquid fuel. Methanol serves as the main feedstock for dimethyl ether, which could be used for vehicular fuel. Unfortunately, current methods to produce liquid fuels from natural gas require large and expensive facilities that use significant amounts of energy. GTI's process uses metal oxide catalysts that are continuously regenerated in a reactor, similar to a battery, to convert the methane into methanol. These metal oxide catalysts reduce the energy required during the conversion process. This process operates at room temperature, is more energy efficient, and less capital-intensive than existing methods.

Gas Technology Institute

Commercial Prototype Adsorbed Natural Gas (ANG) System for Light-Duty Vehicles

GTI will partner with Northwestern University, NuMat Technologies, a Northwestern start-up company, and Westport Fuel Systems to identify materials with the best characteristics for low-pressure natural gas storage. The gas-storing materials, known as metal organic framework (MOF) adsorbents, hold natural gas the way a sponge holds liquids. The project team will further develop their computer modeling and screening technique to support the creation of a low-pressure adsorbent material specifically designed for natural gas vehicles. The team will also validate the materials properties in real-world conditions. Low-pressure gas tanks represent significant potential for lowering not only the cost of NGVs, but also the cost of fueling by reducing the need to compress the gas.

Gas Technology Institute

Methane Soft Oxidation

Gas Technology Institute (GTI) will develop a sulfur-based methane oxidation process, known as soft oxidation, to convert methane into liquid fuels and chemicals. Current gas-to-liquid technology for converting methane to liquid hydrocarbons requires massive scale to achieve economic production. The large plant size makes this approach unsuitable to address the challenge of distributed methane emissions. Soft oxidation is a method better suited to address this challenge because of its modular nature. It also addresses a major limitation of conventional gas-to-liquid technology: the irreversible conversion of methane and oxygen to carbon dioxide. In this project, GTI will demonstrate and optimize a two-step methane soft oxidation process and develop a fully integrated system that converts methane to liquid hydrocarbons, recovers the valuable liquids and hydrogen gas, and recycles the remaining products. A key difference with traditional oxygen-based approaches is that GTI's method allows for some hydrogen recovery, whereas in oxygen-based approaches the hydrogen must be consumed completely. Soft oxidation has a higher efficiency because of this, and it lacks the need for complex heat integration and recovery methods that require large scale plants. If successful, this new process could provide an economic pathway to significantly reduce methane emissions through on-site conversion.

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