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    3D-Printable Gun Part Fails on Sixth Shot

    A "Wiki Weapon" project took its first steps toward making a fully 3D printable gun by test-firing an assault rifle made with just one 3D-printed part. On the sixth shot, disaster struck for the gun.

    The AR-15 assault rifle snapped in two when a Wiki Weapon project member tried to check it on the sixth shot, according to a blog post spotted by Wired's Danger Room. That failure during the Dec. 1 test reflects the challenges of making working gun parts from the materials currently available for 3D printing — a technology capable of turning computer designs into real objects by building them up layer-by-layer using plastics, metals or other materials.

    3D printing technology could theoretically allow 3D printer owners to make practically any gun parts on demand in their own homes. The idea of guns based on easily sharable digital designs and printable almost anywhere excites gun enthusiasts, even if it could also present a nightmare for officials trying to enforce gun regulations.

    Some gun experts have also questioned whether the 3D printer plastics could stand the stresses of a gun firing, including the force of the gunpowder explosion that propels each bullet. [Video: A 3D Printer Of Your Own: When Will You Have One At Home?]

    The Wiki Weapon founders, organized under the name Defense Distributed, want to make history by building a working gun made entirely of 3D printed parts. They must wait for government approval of their U.S. federal firearms license before they can begin manufacturing fully 3D printable guns based on the work of independent designers.

    But their latest test with the AR-15 rifle has already provided lessons for strengthening the design.

    The AR-15 rifle fired one shot cleanly without any problems. After an examination, members of Defense Distributed loaded the gun with 10 more rounds. The 3D-printed part ended up fracturing in three places and ultimately broke on the fifth round following the reload.

    The part tested by Defense Distributed came from a digital design posted online by Michael Guslick, an engineer in Wisconsin. Guslick previously tested his 3D printable gun receiver — a component holding the critical bolt, trigger and magazine parts of a gun — by firing off 200 rounds from a .22 pistol without any problems.

    Guslick also ran into problems when he tried test-firing a fully assembled AR-15 rifle, but not for any reasons related to the 3D-printed part.

    The Wiki Weapon project has managed to raise $20,000 online, even after the crowd-funding website Indiegogo shut down the first fund-raising project. Wiki Weapon has also attracted enough controversy to scare Stratasys, a 3D printing company, into withdrawing the use of its 3D printer equipment.

    Still, the project has plenty of backers after two Texas companies stepped up to volunteer 3D printing equipment and space for testing the guns.

    This story was provided by TechNewsDaily, a sister site to LiveScience. Follow TechNewsDaily on Twitter @TechNewsDaily, or on Facebook.

    Copyright 2012 LiveScience, a TechMediaNetwork company. All rights reserved. This material may not be published, broadcast, rewritten or redistributed.
     

    682 comments

    • MichaelN  •  12 days ago
      i know what your thinking "will this work up to 5 shots or 6?" well i don't even know that myself. you've got to ask yourself "do I feel lucky" well do you punk?
      • Luther 8 days ago
        I'm sure the Thomson Center folks appreciate James' endorsement of their Contender line.
    • Fnorb  •  14 days ago
      I'm not content until I can make 3D printers print more 3D printers.
      • Sleveen 1 day 8 hrs ago
        This comment wins the grand prize for creativity! As soon as I can get a 3D printer that makes 3D printers, I will be in paradise !!
    • Fenbo Dwirp  •  12 days ago
      Make a gun at home? Hell we were carrying zip-guns in the 50's.
      • Andrew 6 days ago
        Exactly! And keep in mind the article is about how the gun jammed. Maybe a 3d gun will just NEVER be as good as the real thing, so I'd actually be more worried about printing pitch perfect money...which they basically do already.
    • J  •  14 days ago
      Let me know when I can print me out some of those Victoria's Secret models. ;)
      • Me 10 days ago
        ...hard...
    • Jon  •  13 days ago
      A CNC machine can make ANY gun part at home... legally, and as strong as any manufacturer's part. The only difference is CNC machines are very expensive. A simple drill press will suffice for milling your own (legal) receiver from a (legal) blank anyone can purchase. All this hype about 3d printed guns is just that, hype.

      As far as the law is concerned, the receiver (or rifles) or frame (for handguns) is the "firearm". Everything else, barrel, bolt, hammer, firing pin and so on are just parts. People can, and have, created fully functional receivers by simply bending sheet metal and cutting the proper holes.

      Relax, the sky isn't falling. Bad guys will still get guns no matter what laws you pass. The only thing firearm laws accomplish is to harassing law abiding citizens.
      • KevinB 8 days ago
        Jon, I hear ya on the CNC machine. But for less than a grand, anyone with some computer skills and some mechanic ability can build their own CNC. Not as expensive to get into as they once were. A 3D printer will run you much more than that. Folks have been legally making their own rifles for years. I don't know why this is such a big deal. Well I do, but don't feel like getting political today.
    • KevinB  •  8 days ago
      "Assault rifle"? Please. I've had my AK and AR for years now. Neither one ever assaulted me or even looked at me cross.
    • Wolfer  •  13 days ago
      If you need more than one shot, print a bomb.
      • Papa 9 days ago
        Obama said we don't use those anymore.
    • Billy  •  7 days ago
      I saw a blog post the other day about a guy who made a functioning AK-47 out of an old shovel and a spare parts kit that he ordered off of the internet. It wasn't pretty, but it only cost him 200 bucks and it didn't fail on the 6th shot.
    • Stony  •  14 days ago
      You can kill someone with a good slingshot and a ball bearing.
      • FUBAR 8 days ago
        kill em with a naked picture of hillary clinton.
    • legalswashbuckler  •  10 days ago
      For you unsophiticated gun nuts, the simpler the weapon, the more useful it is. The reason the AK-47 was so popular is that you treat it like sht and it still fired when you got there. Simple to disassemble, clean and reassemble.
      • TheJiggler94 7 days ago
        Pretty much applies to the RPG as well That and you could teach a dirt farmer how to use it in a minute because of the simplicity. However, it lacks in accuracy whereas a well maintained M-16 or AR -15 (I know it's pretty much the same thing) could travel much farther due to finer machining and craftsmanship.
    • Allen  •  7 days ago
      Gun don't kill people. Printers do.
    • John  •  12 days ago
      God people on yahoo are dumb. They aren't printing guns on an inkjet printer. It's specialized equipment that builds in layers using an input blueprint. Houses can be built in the same way. From concrete and steel not paper.
      • jays 10 days ago
        I don't mean to be a #$%$ but... check out the Matrix from British company Mcor
    • FUBAR  •  8 days ago
      when will my 3d printer be able to print money?
    • John  •  14 days ago
      So many interesting things that can be made with 3D printing when that tech improves.
      Replacement car parts, things around the house, etc.
      Can't wait for this tech to improve and also become more affordable.
    • David  •  7 days ago
      I hope they can get this figured out soon. I would like a plastic pistol for my flights.
    • Sam  •  13 days ago
      The AR-15 is not an assault rifle. It does not have select fire capability.
    • Christopher M  •  14 days ago
      People have made guns out of a lathe and a milling machine.
    • Einswine  •  14 days ago
      OK. I have a machine shop in my garage at home. I could make any gun or gun part, if I chose to. Many others could too. So do you want to regulate that too?
    • GUY WITH THE GUN  •  8 days ago
      "Dirty" Harry Callahan: I know what you're thinking. You're thinking "did he fire six shots or only five?" Now to tell you the truth I forgot myself in all this excitement. But being this is a .44 Magnum, the most powerful handgun in the world and will blow you head clean off, you've gotta ask yourself a question: "Do I feel lucky?" Well, do ya, punk?
    • Lawrence  •  14 days ago
      This failure is a typical part of the R&D process. Given enough time, money and learning from what worked and didn't this will be made to work. Try and ban "assault weapons" then.
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