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    Home > Skip Navigation LinksCommunities of Practice > Production, Quality & Manufacturing

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Production, Quality & Manufacturing

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About this page ...

Manufacturing as a discipline has undergone dramatic changes in the last ten years. There is no end in sight to this change. Past concerns about quality and productivity have given way to the assumption that Six Sigma Quality and Lean techniques will become the absolute minimum for surviving enterprises. The global definition of quality in the industrialized world moves toward including environmentally compatible manufacturing. The lean focus on right thing, right amount, right place, right time, with zero waste is now commonly accepted, if imperfectly implemented.

Today's manufacturing enterprises are global in scale and competition. Technology acceleration continues in both products and processes. Clock speeds increase and all advantages are temporary. Regardless of product or process, "creative destruction" has become a way of life for all global manufacturers - improve or die. E-commerce, digital data exchange, process simulation and modeling, and the Internet now make the concept of "design-anywhere, build-anywhere" a daily reality for most of our larger corporations. Today's paradigm is the distributed, agile enterprise.

Acquisition reform has given program managers more freedom to make intelligent decisions. However, the 5000 holds the PM responsible for ensuring that production preparations, producibility and cost targets are met, while providing very little practical guidance. This can present a major management challenge.

 

Latest Knowledge in the Community

[Tools & Forms] PRR Checklist (DoD)

Thu, 06 Sep 2012

[Response] Reference the MRL Deskbook dated July 2011, it does supersede the older Deskbook.

Sat, 01 Sep 2012

[Question] I am writing a SOW for Transition to Production. I want the Contractor to conduct a MRA. There are two instructions out there - -MRL Deskbook V2.01 of July 2011, and MRA deskbook verison 7.1 (draft) of 2 May 2009. I want the Contractor to conduct a MRA. Do I need to reference both documents, or does the MRA Deskbook supersede the MRL Deskbook?

Sat, 01 Sep 2012

[Tools & Forms] MRL 7 Checklist

Tue, 31 Jul 2012

[Community Event] DMSMS & Standardization 2012

Tue, 31 Jul 2012

[Community Event] AeroDef Manufacturing Conference

Tue, 31 Jul 2012

[Community Event] DMC 2012

Tue, 31 Jul 2012

[References] MRL Matrix

Mon, 30 Jul 2012

[References] MIL-STD-1916, DOD Preferred Methods for Acceptance of Product

Mon, 23 Jul 2012

[Response] I recommend you take a look at the MRL Matrix which is available on the DAU PQM Community of Practice. If you have achieved a Milestone C decision, then you assess at an MRL 9, if you have not yet achieved an MS C decision then assess at an MRL 8. If the contractor is still working on a technology or component, then you should request a Cost and Schedule Status Report on that item to ensure they are making progress. I would want a report on any open engineering changes (number of changes, especially any major changes, expected closure dates) to ensure that the design is beginning to mature. I would want a report on manufacturing cost (est vs actuals) to ensure that production cost will be coming in as estimated and that you are moving toward FRP cost goals. I would want a report on any materials or supply chain issues (shortages, late deliveries, work arounds, etc.). I would want quality reports on yields, scrap, rework and repair cost (COQ), first article inspections, customer satisfaction, etc., especially on key/critical processes and characteristics. I would want a manpower report on critical skills, manpower shortages, training/certification needs, and potential work stoppages (strikes, etc.). You should understand any facility/tooling requirements and especially those that are long lead, and are yet to be developed, delivered or demonstrated. And you should know the status of any manufacturing planning and demonstrations of those plans. Especially new and unproven manuacturing processes. These do not all have to be CDRLs, but you and your contractor counterpart should be discussing these on a regular basis. I am attaching an MRL Matrix, it has the latest changes, these changes have not been approved yet, but should be shortly.

Sat, 14 Jul 2012
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