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Promising Future for Mining Industry

MSHA conducted sampling at 31 mines to evaluate the effectiveness of several different control technologies for diesel particulate matter. These control technologies included, among others, using biodiesel fuel.

Below are the results of the sampling done at the mines using biodiesel:

MSHA entered into a collaborative effort to test DPM emissions and exposures when using various blends of biodiesel fuels in an underground stone mine. The initial study was conducted in two phases: a 20% biodiesel and a 50% biodiesel blend of recycled vegetable oil, each mixed with 100% low sulfur No. 2 standard diesel fuel. Baseline conditions were established using low sulfur No. 2 standard diesel fuel. In a third phase of the study, a 50% blend of new soy biodiesel fuel was tested. Area samples were collected at shafts to assess equipment emissions.

Results indicate that significant reductions in emissions and worker exposure were obtained for all biodiesel mixtures. These reductions were in terms of both elemetnal and total carbon. Preliminary results for the 20% and 50% recycled vegetable oil indicated 30% and 50% reductions in DPM emissions and exposures, respectively. Preliminary results for the tests on the 50% blend of new soy biodiesel fuel showed about a 30% reduction in DPM emissions and exposures.

Following the success of the biodiesel tests at Maysville Mine, Carmeuse requested assistance in continuing the biodiesel optimization testing at their Black River Mine. In this test, two biodiesel blends along with a baseline test were made. For each test, personal exposures and the ine exhaust were tested for two shifts. The two biodiesel blends included a 35% recycled vegetable oil and a 35% blend of new soy oil. Preliminary results for both the 35% reccyled vegetable oil and the 35% blend of new soy biodiesel fuel showed about a 30% reduction in DPM emissions and exposures.
Click here for MSHA proposed rule, Diesel Particulate Matter Exposure of Underground Metal and Nonmetal Miners from the August 14, 2003 Federal Register

 

Biodiesel may offer safe, practical applications in underground mining applications. Biodiesel is made from renewable fats and oils, such as vegetable oils, through a simple refining process. One of the main commodity sources for biodiesel is soybeans, a major crop produced by almost 400,000 farmers in 29 states.

Biodiesel is safer to use than petroleum diesel. The flash point for biodiesel in its pure form is a minimum of 200 degrees versus about 125 degrees Fahrenheit for regular #2 diesel. Although fires are not a frequent occurrence in mines, they can be devastating and diesel equipment is often involved. Biodiesel can help eliminate that concern.

Biodiesel reduces particulate matter significantly. The use of biodiesel in a conventional diesel engine results in substantial reduction of unburned hydrocarbons, carbon monoxide, and particulate matter. Emissions of nitrogen oxides are either slightly reduced or slightly increased depending on the duty cycle and testing methods. The use of biodiesel decreases the solid carbon fraction of particulate matter (since the oxygen in biodiesel enables more complete combustion to CO2), eliminates the sulfate fraction (as there is no sulfur in the fuel), while the soluble, or hydrocarbon, fraction stays the same or is increased. Therefore, biodiesel works well with new technologies such as catalysts (which reduces the soluble fraction of diesel particulate but not the solid carbon fraction), particulate traps, and exhaust gas recirculation (potentially longer engine life due to less carbon).

Biodiesel exhaust is less offensive. The use of biodiesel and biodiesel blends results in a noticeable, less offensive change in exhaust odor, which can be a real benefit in confined spaces. In fact, equipment operators have compared it to the smell of French fries. Users also report having no eye irritation. Since biodiesel is oxygenated, diesel engines have more complete combustion than petroleum.

Biodiesel does not require special storage. In fact, in its pure form or in blends, biodiesel can be stored wherever petroleum diesel is stored, except in concrete-lined tanks. At higher blend levels, biodiesel may deteriorate natural rubber or polyurethane foam materials. Biodiesel also has a higher flash point, handles like diesel and is safe to transport.

Biodiesel operates in conventional engines. Just like petroleum diesel, biodiesel operates in diesel engines. Essentially no engine modifications are required, and biodiesel maintains the payload capacity and range of diesel. Since engine changes are not necessary, neither are alterations in mining vehicles or spare parts inventories.

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Market Reports:
Environmental Diesel Particulate Matter Investigation, Blackriver
Environmental Diesel Particulate Matter Investigation
Environmental Diesel Particulate Matter Investigation, Maysville Mine

Market News:
Kansas Salt Mine Becomes First to Use B100 Biodiesel

Visitors who viewed this page also viewed:

Economic Analysis of Biodiesel Usage in Underground Mines (pdf)
Biodiesel Fuels for Underground MInes (pdf)

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