Poultry Processing Industry eTool - Evisceration

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Evisceration
Follow-up Checklist

Use this checklist as a tool to help you in your efforts to identify hazards in your facility and keep track of follow-up measures. It can be used in two ways:

1. You can print out the entire checklist for all the tasks in this area of your plant to take with you as you evaluate this department. To use this option, select "Blank Checklist" below. A new window will appear with the full checklist for all the tasks in this area of your plant; you can then print the full checklist using your browser's print procedure.

2. You can go through the checklist and make selections and comments before printing. To do this, first check the box next to each hazardous situation you have identified. Then for each suggested solution, indicate whether the solution is currently in use, something you want to consider, or not applicable. Include comments about the solutions or applicable follow-up procedures. Note that you may wish to identify other solutions that would prevent or control the hazardous situation in your plant. At the end of each task, there is also a field for identifying other hazards related to the task or comments about the task.

Select "Print Completed Checklist", which will create a new window with a version of the checklist that can be printed using your browser's print procedure. The checklist printed with this option will include only the hazardous situations for which you have made entries. YOUR ENTRIES WILL NOT BE SAVED ON YOUR COMPUTER.

[Print Blank Checklist] [Print Completed Checklist]

Rehang

Reaching to conveyor and shackles

Minimize forward reaches by moving shackle conveyor towards employee. in use; consider; not applicable	Enter comments about this solution here.
Minimize vertical distance between shackles and belt conveyor to minimize bending to reach down to supply conveyor and elevated reaches to reach up to shackle conveyor. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees up and down hanging line. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Opener (Vent Opener)

Ergonomic hazards from use of scissors.

Provide workers with pneumatic scissors. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require scissor use. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with spring activated scissors. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Lower shackles and/or move them closer to employees so they can perform task with elbows in close to the body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and make sure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Neck Breaker

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Lower shackles and/or move them closer to employees so they can perform task with elbows in close to body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and make sure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Keep the wrist as straight as possible during the cutting task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Oil Sack Cutter

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Lower shackles and/or move them closer to employees so they can perform task with elbows in close to body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and make sure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Keep the wrist as straight as possible during the cutting task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Arranger

Pulling and turning viscera

Install height-adjustable stands so employees can adjust their work height to keep wrist as straight as possible. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that perform motions that use different body parts or that work at a different pace. in use; consider; not applicable	Enter comments about this solution here.
Tilt bird to minimize wrist deviation. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Lower shackles and/or move them closer to employees so they can perform task with elbows in close to body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and make sure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Giblet Harvester

Reaching to the shackles

Lower shackles and/or move them closer to employees so they can perform task with elbows in close to body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and make sure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide a foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Gizzard Harvester

Reaching across high and/or wide work surface

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Position work fixtures so all activities of the task can be performed with the elbows in close to the torso. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of scissors

Provide workers with pneumatic scissors. in use; consider; not applicable	Enter comments about this solution here.
Rotate tasks between those using different motions or tools. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with spring activated scissors. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Gizzard Table Operator

Reaching across high and/or wide work surface

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Position work fixtures so all activities of the task can be performed with the elbows in close to the torso. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of scissors

Provide workers with pneumatic scissors. in use; consider; not applicable	Enter comments about this solution here.
Rotate tasks between those using different motions or tools. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with spring activated scissors. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Gizzard Table-Peeler Operator

Hands/fingers getting caught by rollers

Prohibit employees from wearing long sleeves, gloves, or jewelry. in use; consider; not applicable	Enter comments about this solution here.
Provide cutoff switch in immediate vicinity of operator. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching across high and/or wide work surface

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Position work fixtures so all activities of the task can be performed with the elbows in close to the torso. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Prolonged and forceful finger exertion

Rotate employees to tasks that use different body parts or motions. in use; consider; not applicable	Enter comments about this solution here.
Align peeler to reposition employee to minimize wrist bending. in use; consider; not applicable	Enter comments about this solution here.
Maintain machine so it works at maximum efficiency. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Heart and Liver Cutter/Inspector

Reaching across high and/or wide work surface

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Position work fixtures so all activities of the task can be performed with the elbows in close to the torso. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of scissors

Provide workers with pneumatic scissors. in use; consider; not applicable	Enter comments about this solution here.
Rotate tasks between those using different motions or tools. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with spring activated scissors. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Bagger

Repetitive pinch grips

Rotate to those jobs that use different motions and postures. in use; consider; not applicable	Enter comments about this solution here.
Use automatic bag sealers. in use; consider; not applicable	Enter comments about this solution here.
Reposition bagging fixtures and sealer heights vertically so the bag can be slid, rather than lifted, between these areas. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching across or up to high work surfaces

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Position bagging fixtures, bags, scales, and supplies of product so employees may maintain neutral postures. Bagging fixture should be low enough so employee's elbows can remain in at the side of the body. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Lung Vacuumer

Awkward hand/arm postures

Install automatic machines. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands. in use; consider; not applicable	Enter comments about this solution here.
Bend vacuum nozzle to maintain straight wrist and elbow close to body. in use; consider; not applicable	Enter comments about this solution here.
Redesign handle and actuator trigger so vacuuming can be performed with straight wrist and elbow close to body. in use; consider; not applicable	Enter comments about this solution here.
Reposition bird. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Lower shackles so employees can perform task with elbows in close to the body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can position themselves to minimize awkward postures. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and insure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or use different motions. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Backup Eviscerator/Inspector

Reaching to the shackles

Lower shackles so employees can perform task with elbows in close to the body. in use; consider; not applicable	Enter comments about this solution here.
Install height-adjustable stands so employees can position themselves to minimize awkward postures. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and insure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or use different motions. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Wrist deflection

Install height-adjustable stands so employees can be raised up so wrist bending is minimized. in use; consider; not applicable	Enter comments about this solution here.
Tilt birds for better access. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or use different motions. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Standing for a long time

Install sit/stand stools, which allow employees to lean and have their weight supported while still remaining in an upright posture. in use; consider; not applicable	Enter comments about this solution here.
Rotate employees to tasks that do not require prolonged standing. in use; consider; not applicable	Enter comments about this solution here.
Provide shoe insoles that cushion the feet and spread foot pressure over a larger surface. in use; consider; not applicable	Enter comments about this solution here.
Provide foot rest in front of employees so they can shift their posture. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Rework Floor Person

Bending at the waist to reach into tub

Automate the movement of product to rework areas so reaching into tubs is not necessary. in use; consider; not applicable	Enter comments about this solution here.
Use a tilter dumper to elevate and tilt so the contents are continually moved forward toward the employee and are maintained at about waist height at all times. in use; consider; not applicable	Enter comments about this solution here.
Use a tub dumper at the workstation to empty contents on the conveyor. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching to the shackles

Install height-adjustable stands so employees can properly position themselves. in use; consider; not applicable	Enter comments about this solution here.
Install automatic machines and insure they are working properly. in use; consider; not applicable	Enter comments about this solution here.
Rotate workers to tasks that use different parts of the body or that work at a slower pace. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of knives

Keep knives sharp and in good condition. in use; consider; not applicable	Enter comments about this solution here.
Remove damaged knives from service. in use; consider; not applicable	Enter comments about this solution here.
Use knives appropriate for the task. in use; consider; not applicable	Enter comments about this solution here.
Provide properly sized gloves. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Ergonomic hazards from use of scissors

Provide workers with pneumatic scissors. in use; consider; not applicable	Enter comments about this solution here.
Rotate tasks between those using different motions or tools. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with spring activated scissors. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Reaching across high and/or wide work surfaces

Use diverter bars to push product closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Reduce width of table so product is presented closer to employee. in use; consider; not applicable	Enter comments about this solution here.
Position work fixtures so all activities of the task can be performed with the elbows in close to the torso. in use; consider; not applicable	Enter comments about this solution here.
Tilt work surface so product slides to employee. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

Ice Attendant

Slips, trips, and falls

Cover drains with non-slip grating. in use; consider; not applicable	Enter comments about this solution here.
Provide workers with non-slip footwear and require their use. in use; consider; not applicable	Enter comments about this solution here.
Paint floors with slip-resistant paint or install non-slip floor tile. in use; consider; not applicable	Enter comments about this solution here.
Provide guardrails at workstations adjacent to dangerous equipment to prevent injury. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Moving heavy tubs of ice

Provide tugs or mechanical assists where heavy loads must be moved using tubs. in use; consider; not applicable	Enter comments about this solution here.
Maintain tubs in proper working condition to minimize the amount of pushing force which must be exerted. in use; consider; not applicable	Enter comments about this solution here.
Use conveyors or augers to mechanically move ice. in use; consider; not applicable	Enter comments about this solution here.
Keep floors clean and free of obstructions. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Shoveling loads of ice

Develop a mechanical means, such as conveyors or augers, to move ice around the plant. in use; consider; not applicable	Enter comments about this solution here.
Provide tub dumpers to mechanically unload tubs of ice. in use; consider; not applicable	Enter comments about this solution here.
Other solutions/comments

Other hazards

[Print Blank Checklist] [Print Completed Checklist]

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