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Metal castings are made from either ferrous or non-ferrous alloys by melting the metal and pouring it into a mold, until it can be removed when cooled. This is an example of an energy intensive process.

Melting metals in foundries to make metal castings is an energy intensive, high-temperature process.

The Energy Intensive Processes (EIP) is a crosscutting activity of the Industrial Technologies Program (ITP). EIP activities address specific technology platforms that are expected to generate large energy-saving benefits across a variety of industries.

Energy Intensive Processes' research and development (R&D) falls under four technology platforms, which represent the top energy-consuming industrial activities:

  • Industrial reactions and separations
  • High-temperature processing
  • Waste heat minimization and recovery
  • Sustainable manufacturing

Solicitations

ITP conducts a competitive solicitation process that awards cost-shared funding to R&D projects that will contribute to national energy and environmental goals. Collaborative partnerships perform these projects, which must address industry needs, along with both energy and cost savings.