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For Managing Chemical Reactivity Hazards
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Includes: Full text of the published manual and a suite of downloadable productivity tools―forms, worksheets and checklists.

Essential Practices for Managing Chemical Reactivity Hazards
Published by American Institute of Chemical Engineers/Center for Chemical Process Safety
©2003, ISBN 0-8169-0896-6, 194 pages
 
This manual will help you:
  • Identify, address, and manage chemical reactivity hazards.
  • Analyze the potential for chemical reactivity accidents.
  • Prevent reaction runaways, fires, explosions, toxic chemical releases, and chemical spills.
  • Apply this knowledge and tool set to processes of any scale.
Three types of scenarios are addressed:
  • Storage, Handling and Repackaging (e.g., warehousing or tank storage, with no combining of different materials and no chemical reaction intended)

  • Mixing and Physical Processing (e.g., combining, formulating, crushing, blending, screening, drying, distillation, absorption, or heating with no chemical reaction intended)

  • Intentional Chemistry (e.g., batch or continuous reaction processes).

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Who needs this book?

Essential Practices is valuable for engineers, chemists, and safety managers, particularly those involved in process scale-up. The contents can be used by small and large organizations alike. This manual is appropriate for anyone involved in planning for or managing facilities where chemicals are stored, processed and used.

How can this book help you?

The purpose of Essential Practices is to contribute to a continued reduction in the number and severity of incidents involving uncontrolled chemical reactions in the workplace. The objective is to convey the essentials of managing chemical reactivity hazards to avoid or mitigate chemical reactivity incidents. Implementing these elements should result in a management system that will, on an ongoing basis:

  1. Commit to managing chemical reactivity hazards throughout the entire facility lifetime.

  2. Identify all chemical reactivity hazards.

  3. Understand the situations that can cause uncontrolled reactions.

  4. Reduce hazards where feasible, resulting in an inherently safer facility.

  5. Prevent chemical reactivity incidents by designing, constructing, operating and maintaining the facility in such a way that all chemical reactivity hazards are contained and controlled.

  6. Mitigate (reduce the severity of) incidents that may occur despite prevention efforts.

Do I Even Have a
Chemical Reactivity Hazard?

Chapter 3 provides a screening tool to help determine whether chemical reactivity hazards are present that need to be managed and controlled.

View the Table of Contents

Why is this book free?

Essential Practices has been made free as a public service to help organizations worldwide better plan for and manage chemical safety at their facilities. Funding for the free distribution of this title is made possible by the Center for Chemical Process Safety/American Institute of Chemical Engineers, US Occupational Safety and Health Administration, US Environmental Protection Agency, American Chemistry Council, Synthetic Organic Chemical Manufacturers Association, and Knovel Corporation.

Permanent, free access to Essential Practices is available online only through the Knovel Web site. Full-text of the original printed version is included in the online version along with productivity tools to support your analysis and implement preventative plans (provided on a companion CD-ROM with the printed manual). A quick registration at the Knovel Web site is required to begin your access. Knovel offers several titles free of charge, including Essential Practices. Simply register at Knovel's site and you will have instant, ongoing access.

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