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Packout - General
Task 1: Box Maker
The box maker
is responsible for building boxes out of flat box stock and providing
them to the stations where they will be filled with product. This task may be automated. Hazards
of this task may include:
Congested work area |
Hazardous Situation:
Problems can occur at this task because it is often an
unplanned workstation, originally intended to be temporary. Placing such
a workstation in a process line without adequate planning and space
allocation can result in a highly congested work area, creating the
potential for injury from working in awkward postures and coming in
contact with other moving machinery.
Possible Solutions:
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Redesign
task station to provide adequate room for the worker and performance of
the task.
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Whenever
possible, replace manual operations with automated operations.
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Hot glue burns, splashes |
Hazardous Situation:
Problems can
occur at this task station from exposure to hot glue as boxes are made.
There is potential for employee burns and splashing hot glue when adding glue
sticks to the pot, or when cleaning the machine.
Possible
Solutions:
Return
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Poor access to emergency exits |
Hazardous Situation:
Box making operations are often placed in remote and hard-to-get-to locations, which makes access to emergency exits difficult. Quick and easy access to emergency
exits from any room or
workstation is very important to the safety of the employee. Without
it, employees could be trapped or killed if unable to reach emergency exits
during an emergency.
Possible
Solutions:
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Designate
emergency exits and platforms/walkway with stairs to move to lower levels.
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Post
emergency escape routes in all areas of the plant.
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Keep
emergency exits clear.
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Educate
employees on what to do in the case of an emergency evacuation.
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Bending and reaching |
Hazardous Situation:
Employees are required to repeat the same motion over and over,
(i.e., reaching and or bending to obtain box stock and placing finished
boxes on conveyor), which can result in
work-related musculoskeletal disorders.
Possible
Solutions:
- Use a palletizer to
maintain the position of box materials so the employee can stand up-right and
keep arms in close to the body during tasks.
- Whenever
possible, replace manual operations with automated operations.
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Rotate
tasks.
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