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Working with Hazardous Materials
Forklift operators transport chemicals daily. Forklifts are used in chemical manufacturing plants as well as other hazardous locations. Accidents and spills occur. Workers need to be aware of these hazards and how to avoid exposures. All employers with hazardous chemicals in their workplaces must prepare and implement a written hazard communication program, and ensure that all containers are labeled, employees are provided access to Material Safety Data Sheets (MSDSs), and an effective training program is conducted for all potentially exposed employees. They must also ensure that only properly authorized powered industrial trucks enter hazardous locations and that these locations are posted. The following is an overview of the major laws enacted, regulations, training requirements, and other resources:
Hazardous Material Overview

Department of Transportation (DOT)

DOT Hazardous materials regulations are subdivided by function into four basic areas:
  • Procedures and/or Policies (49 CFR Parts 101, 106, and 107)
  • Material Designations (49 CFR Part 172)
  • Packaging Requirements (49 CFR Parts 173, 178, 179, and 180)
  • Operational Rules (49 CFR Parts 171, 173, 174, 175, 176, and 177)
For additional information, see Other Federal Standards.

OSHA's HAZWOPER

OSHA's HAZWOPER standard, 29 CFR 1910.120, covers emergency response personnel who respond to the incident. If the operator of the vehicle becomes actively involved in an emergency response, then he/she is considered an emergency responder and is covered by 29 CFR 1910.120(q).

Radioactive Materials

Several agencies have overlapping authorities for regulating shipments of radioactive materials. DOT regulates the shipment of hazardous materials, including radioactive materials. National Regulatory Commission (NRC) regulates commercial activities at nuclear power plants. Department of Energy (DOE) ships commercial radioactive waste for storage and defense nuclear waste and weapons for storage or use. DOE and the Environmental Protection Agency (EPA) share responsibility for transportation of hazardous wastes or radioactive and hazardous waste mixtures generated at facilities operated by DOE under the authority of the Atomic Energy Agency (AEA).

For additional information, see Other Federal Standards.

OSHA Compliance

Standards
General Industry (29 CFR 1910) Shipyard Employment (29 CFR 1915) Construction Industry (29 CFR 1926)
For additional information, see OSHA Standards, Frequently Cited OSHA Standards, and Other Federal Standards.

For further information on industry standards, see National Consensus Standards.


Directives Standard Interpretations Training Requirements

EPA, OSHA, and DOT each have separate training rules, but there is often overlap among the various requirements. OSHA's goal is to reduce worker injury and illness. DOT requires all employees who handle or transport hazardous materials to receive general awareness, function-specific, and safety training. EPA training focuses on eliminating the release of pollutants and wastes, both on and off site.

For additional information on DOT and EPA training requirements, see Other Federal Standards.

For further information on industry standards, see National Consensus Standards.

The following are OSHA's major training statutes related to the shipping of hazardous materials:
  • 29 CFR 1910.38, Emergency action plans. OSHA Standard. The training requirements of 29 CFR 1910.38(e) cover the designation and training of employees to assist in a safe and orderly evacuation of other employees.
  • 29 CFR 1910.178, Powered industrial trucks. OSHA Standard. Includes specific training requirements for the use of forklift in hazardous locations.
  • 29 CFR 1910.120, Hazardous waste operations and emergency response. OSHA Standard. The training requirements of 29 CFR 1910.120(e) covers the requirements for different worker populations, determining if a release is covered by the standard and emergency response to HAZWOPER events.
  • 29 CFR 1910.134, Respiratory protection. OSHA Standard. The training requirements of 29 CFR 1910.134(k) covers respiratory hazards, type of respirators, respirator selection, fitting and maintenance, medical surveillance, and respirator training and administration.
  • 29 CFR 1910.145, Specifications for accident prevention signs and tags. OSHA Standard. Includes specific training requirements for the identification of signs and tags, hazard determination, and precautions to take for personal protection as indicated by signs.
  • 29 CFR 1910.157, Portable fire extinguishers. OSHA Standard.
  • 29 CFR 1910.165, Employee alarm systems. OSHA Standard. The training requirements of 29 CR 1910.165(b)(4) covers how to explain to employees the preferred means of reporting emergencies.
  • 29 CFR 1910.1200, Hazard communication. OSHA Standard.
  • 29 CFR 1910.1201, Retention of DOT markings, placards and labels. OSHA Standard. 
General Hazard References
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Page last updated: 11/19/2008