Jump to main content.

Research Project Search
 Enter Search Term:
   
 NCER Advanced Search

Novel Reactor Design for Biodiesel Production

EPA Grant Number: SU834015
Title: Novel Reactor Design for Biodiesel Production
Investigators: Cairncross, Richard A. , Cernansky, Nicholas P.
Institution: Drexel University
EPA Project Officer: Nolt-Helms, Cynthia
Project Period: August 15, 2008 through August 14, 2010
Project Amount: $74,960
RFA: P3 Awards: A National Student Design Competition for Sustainability Focusing on People, Prosperity and the Planet - Phase 2 (2008)
Research Category: Pollution Prevention/Sustainable Development , P3 Challenge Area - Materials & Chemistry , P3 Challenge Area - Energy

Description:

The goal of this project is to scale-up a novel reactor for producing Biodiesel from alternative feedstocks. Biodiesel is an alternative fuel that can be produced from a wide variety of plant oils, animal oils and waste oils from food processing. The conventional feedstocks for Biodiesel production are refined vegetable oils (triglycerides) produced by intensively-managed high-value food crops such as soybeans. The reactor being designed in this project is especially suited for low-value waste oils such as yellow grease and trap grease. Many waste oils and alternative plant oils contain a significant amount of Free Fatty Acids (FFA), which lead to excessive soap production and low conversion to Biodiesel using the conventional reactors. The novel reactor in this project uses acid catalysts that do not produce soaps and runs at higher temperatures that boil the methanol – so methanol bubbles rise through a column of oil and react with the oil to produce biodiesel. The bubbling methanol provides agitation and removes the by-product water enabling higher overall conversion to biodiesel. Our results show that this reactor is robust for converting oils to Biodiesel over the full range of FFA composition (from 100% triglycerides to 100% FFA).

Expected Results:

In Phase II of this EPA P3 project, the bubble column reactor design will be optimized and scaled up to pilot scale. The prototype reactor will be used to measure reaction rate constants and mass transfer coefficients for water and methanol. A detailed mathematical model of the bubble reactor will be developed. There is a trade-off between faster intrinsic kinetics and higher methanol volatility at higher temperatures. The bubble reactor model will be used to determine appropriate scaling parameters for bubble column reactor and to construct and test a pilot scale reactor. Results from the experiments and model will be used to for a detailed economic feasibility study of a large-scale production in the USA and small-scale production in rural developing communities. Because this reactor is more robust for various oil compositions and for contamination of the feed with water, this reactor may be appropriate for a wide range of applications in both industrialized and developing nations.

Supplemental Keywords:

sustainability, biofuel, soybean oil, trap grease, FAME, FFA, , Sustainable Industry/Business, Scientific Discipline, RFA, POLLUTION PREVENTION, Technology for Sustainable Environment, Sustainable Environment, Energy, Environmental Engineering, Environmental Chemistry, biomass, environmental sustainability, sustainable development, biodiesel fuel, alternative energy source, alternative materials, alternative fuel, energy efficiency, energy technology
Relevant Websites:

Phase 1 Abstract
Phase 1 Final Report

Top of page

The perspectives, information and conclusions conveyed in research project abstracts, progress reports, final reports, journal abstracts and journal publications convey the viewpoints of the principal investigator and may not represent the views and policies of ORD and EPA. Conclusions drawn by the principal investigators have not been reviewed by the Agency.

Local Navigation

Jump to main content.