NASA SBIR SUCCESS STORY  Glenn Research Center  
1986 Phase II 

Lightweight Structural Foams from Ceramic Materials 

Ultramet 

Pacoima, CA  
 

INNOVATION 
Very lightweight ceramic foams as substrates for reflectors used in space-based solar power systems
Lightweight Mirror Structure with Aluminum-coated Quartz Faceplate
Lightweight Mirror Structure with
Aluminum-coated Quartz Faceplate
ACCOMPLISHMENTS 
    • Developed technology to produce lightweight open-cell structural foams from ceramic materials such as boron carbide, silicon carbide, and hafnium carbide
    • Produced lightweight, high-quality reflectors using silicon carbide-hafnium carbide foam substrates with aluminum-coated quartz mirror faceplates
    • Ultimately spun off foam technology into medical field, as Hedrocel™ synthetic bone material
COMMERCIALIZATION 
    • Licensed medical foam technology to Implex (Allendale, NJ), a manufacturer of musculoskeletal implants. Implex was later acquired by Zimmer, Inc. Annual sales of the technology are nearing $100 million
    • Formed joint venture, Cytomatrix (Cambridge, MA), to develop biological cell growth medium using foam technology. Cytomatrix has since merged and formed Cygenics, a publicly traded company (ASX)
    • To date, over 100 jobs have been created at Ultramet and associate companies
GOVERNMENT/SCIENCE APPLICATIONS 
    • Primary NASA application is solar concentrators for advanced solar dynamic power systems
    • Currently developing ceramic and metal foam heat exchangers for both space and ground based applications
For more information about this firm, please send e-mail to company representative 

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Materials; Space Systems

Curator: SBIR Support                11/27/06