CASPER, WY - Methods for gathering downhole
oil and gas well data have grown more sophisticated in
recent years, but the speed with which this data is
communicated from the bottom of the well to drillers on
the rig can be slower than the Pony Express. IntelliPipeTM,
a revolutionary new drill pipe with built-in telemetry,
hopes to change the state-of-the-art in downhole
communication speed.
In a recently completed full-scale field test at the
federal Rocky Mountain Oilfield Testing Center (RMOTC)
near Casper, Wyoming, the IntelliPipeTM technology was
able to transmit downhole data more than 200,000 times
faster than technology commonly in use today.
Referred to by some as the "Downhole Internet," the
IntelliPipeTM technology has the ability to transmit
large amounts of downhole data, such as local geology,
temperature, pressure, and rate of penetration to the
surface as fast as 2 million bits per second. It also
will allow data to be sent the other direction just as
fast, giving oil and gas drillers the capability to
direct the drill bit more precisely toward oil- and
gas-bearing sweet spots and away from less productive
areas almost instantaneously. This will enhance the
efficiency of oil and gas wells and reduce the number of
wells needed to produce a reservoir.
The IntelliPipeTM system was developed by an
engineering team of Grant Prideco, Houston, Texas; and
Novatek Engineering, Provo, Utah, under a project funded
by the U.S. Department of Energy and managed by the
National Energy Technology Laboratory.
The key to this system is a unique coupler that is
embedded in connections between 30-foot long sections of
drill pipe. The coupler permits data to be sent across
the small gaps between each pipe section and on through
a high-speed cable attached to the inner pipe wall.
In the RMOTC test, more than 4,500 feet of the pipe
containing 121 high-speed joint connections was used to
drill through rock formations under real-life loads and
pressures. This is first test to deploy more than 1,000
feet of IntelliPipeTM under actual drilling conditions.
Communication was established along the entire length
of the drill pipe for the duration of the test, proving
its durability and reliability. Two-way communication
was established along the drill pipe while rotating,
drilling, removing and replacing pipe in the well.
The IntelliPipeTM joints were subjected to varied
drilling conditions, including drilling 400 feet,
reaming 600 feet, tripping and racking, and other
typical rig handling operations. The electronic modules
and wired drill pipes did not suffer any damage during
rig abuse.
The successful test at RMOTC helps pave the way for
commercialization of the IntelliPipeTM technology,
potentially revolutionizing the way companies probe for
oil and gas. Grant Prideco and Novatek have formed a
joint venture called IntelliServTM to market the
technology.
NOTE: On September 30, 2002, Department of Energy
and industry officials announced the development of
IntelliPipe(TM),
a major innovation that turns an oil and gas drill
pipe into a high-speed data transmission tool. Now,
this potentially revolutionary development in
drilling technology has completed a major field test
at an Energy Department facility in Wyoming. The
following describes this test.
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