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SECY-98-043

March 6, 1998

FOR: The Commissioners
FROM: L. Joseph Callan /s/
Executive Director for Operations
SUBJECT: ANNUAL STATUS REPORT ON THE ADMINISTRATION OF NRC'S REQUALIFICATION PROGRAM AND THE INITIAL OPERATOR LICENSING EXAMINATIONS (WITS 8800098)

PURPOSE:

To inform the Commission of the status of the NRC's licensed operator requalification program and the results of NRC's initial licensing examinations for reactor operator (RO) and senior reactor operator (SRO) applicants.

BACKGROUND:

On August 28, 1989, the staff issued its first periodic report on the status of NRC's licensed operator requalification program. The staff continued to issue quarterly or semiannual status reports through the end of calendar year 1991. Since January 1992, the staff has submitted annual reports that combine the results of NRC's initial RO and SRO licensing examinations and requalification program oversight activities. Staff reports to the Commission on the NRC's Requalification Program and the Initial Licensed Operator Examinations include SECY-92-066 (dated February 25, 1992), SECY-93-027 (dated February 5, 1993), SECY-94-039 (dated February 18, 1994), SECY-95-042 (dated February 17, 1995), SECY-96-026 (dated February 6, 1996), and SECY-97-033 (dated February 11, 1997).

CONTACT: Robert M. Gallo, NRR
415-1031

On March 24, 1995, the staff issued SECY-95-075, "Proposed Changes to the NRC Operator Licensing Program," which stated the staff's intent to revise the initial operator licensing program to allow facility licensees to write the examinations, eliminate contractor assistance, and adjust the level of NRC oversight of licensed operator requalification programs. With the Commission's approval, the staff conducted a pilot program to evaluate the revised examination process. On June 10, 1996, the staff issued SECY-96-123, "Proposed Changes to the NRC Operator Licensing Program," which summarized the results of the pilot program and requested the Commission's approval to continue the new examination process on a voluntary basis while simultaneously pursuing a rule change that would require power reactor facility licensees to write the examinations.

On September 25, 1996, the staff issued SECY-96-206, "Rulemaking Plan for Amendments to 10 CFR Part 55 To Change Licensed Operator Examination Requirements," which provided additional information regarding the revised examination process and requested the Commission to approve the plan to amend 10 CFR Part 55 to require power reactor facility licensees to prepare the entire initial examination. In a staff requirements memorandum dated December 17, 1996, the Commission approved the staff's rulemaking plan and the implementation of Revision 8 of NUREG-1021, "Operator Licensing Examination Standards for Power Reactors," on a voluntary basis until the rulemaking is complete.

DISCUSSION:

NRC Requalification Examination and Inspection Summary for Fiscal Year 1997

During fiscal year (FY) 97 the staff continued to monitor the facility licensees' licensed operator requalification training and examination programs. The staff inspected the licensed operator requalification programs at 41 power reactor facilities during FY 97 to verify that the programs could ensure the continued competence of individual licensed operators. All of the programs were evaluated using the process described in NRC Inspection Procedure (IP) 71001, "Licensed Operator Requalification Program Evaluation." The staff uses the inspection procedure to evaluate each licensed operator requalification program at 24-month intervals, consistent with each facility licensee's requalification examination cycle. The staff may also conduct requalification examinations, as needed, when it loses confidence in a facility licensee's ability to conduct its own examinations or believes that the inspection process will not provide the needed insight; the staff did not conduct any requalification examinations during FY 97.

As noted in SECY-96-026, the staff is no longer tracking the number of licensed operators and crews who pass or fail their requalification examinations. The attachment contains the individual results of the requalification program inspections at each facility inspected during FY 97. A rating of SAT (satisfactory) for the requalification program inspections indicates that the licensee's requalification program complied with the requirements of 10 CFR Part 55.53 and 55.59, and that the staff did not elect to conduct NRC for-cause requalification examinations as a result of any weaknesses that were noted. The requalification program inspection results are summarized in the following table.

Requalification Program Examination and/or Inspection Results for Fiscal Year 1997
Element Number Evaluated SAT/UNSAT Percent SAT
NRC Program Examinations (NUREG-1021) None N/A N/A
NRC Program Inspections (IP-71001) 41 41/0 100
Total 41 41/0 100

The staff evaluated each of the facility licensee requalification programs previously mentioned to ensure that: (1) the program ensures safe power plant operation by adequately evaluating how well the individual licensed operators and crews have mastered the training objectives; (2) the program is effective in evaluating and revising the requalification training for licensed operators on the basis of their operational performance, including requalification examinations; and (3) the program ensures that the individuals who are licensed to operate the facility satisfy the conditions of their license.

Inspectors generally found that the programs were adequate, with site-specific strengths and weaknesses. Examples of the strengths included the development and administration of the simulator portion of the operating test; the objectivity and thoroughness of the licensee's evaluators in identifying operator strengths and weaknesses; the quality of the written examination which had notably improved; and the effectiveness of the training feedback system in providing input to upgrade requalification training. Examples of the weaknesses relating to the adequacy of the requalification written examinations and operating tests included deficiencies in the use of command and control, communication, and procedures by the crew and individuals; inadequate procedures, resulting in poor operator performance; technical and administrative errors in written questions; repetitive use of test items from week to week; inadequate operating test pass/fail criteria; and the use of nondiscriminatory or improperly validated job performance measures (JPMs) for the plant walkthrough inspection portion of the operating test. Examples of the weaknesses relating to the licensee's examination administration practices included failing to evaluate individual operator performance during the dynamic simulator scenario portion of the operating test; returning operators to licensed duties without adequate remediation and reevaluation after they failed the examination; and failing to conduct annual operating tests of all licensed operators. The regional staff follows up the site-specific weaknesses in subsequent requalification program inspections and uses the information to assess overall plant performance. The staff is continuing its review of requalification program inspection results to identify potential generic issues.

Although all of the requalification program inspections resulted in satisfactory evaluations, the licensed operator requalification training program at D.C. Cook exhibited multiple weaknesses in areas such as the individual evaluation process; examination test item development; and the remediation and reevaluation of operators who fail the examinations. As a result of these weaknesses and programmatic findings from the July 1997 initial examination, the staff conducted a follow up inspection in January 1998 to assess the adequacy of the facility licensee's corrective actions.

Summary of Initial Examination Results

The staff is continuing to administer initial licensing examinations to applicants for RO and SRO licenses at power and non-power reactor facilities. The following table gives the power reactor initial operator licensing examination results over a period of 5 years from FY 93 through FY 97. During FY 97, the staff administered approximately 54 site-specific initial licensing examinations to RO and SRO applicants at power reactor facilities. This number includes 41 site-specific licensing examinations that had been prepared by facility licensees in accordance with the NRC's revised examination guidance. The table provides separate NRC-prepared and facility-prepared examination results for FYs 96 and 97. In addition, the staff administered 328 generic fundamentals examinations to prospective license applicants at power reactor facilities.

Power Reactor Initial Examination Results


Examination
Percentage of Applicants Who Passed During Fiscal Year
1993 1994 1995 1996 1997
NRC
Prepared
Facility
Prepared
NRC
Prepared
Facility
Prepared

RO
Written 94 95 94 98 93 96 89
Operating 95 98 98 94 94 93 94

SRO
Written 98 98 96 96 94 91 93
Operating 95 95 95 92 95 84 92

These results show that power reactor facility operator training programs continue to produce applicants who pass the operator licensing examinations at a relatively high percentage rate, regardless whether the examinations were prepared by the NRC or the facility licensees (with NRC review and approval). An analysis of the facility-prepared examination results will be provided with the proposed final rule to amend 10 CFR Part 55 to require power reactor facility licensees to prepare the initial licensing examinations.

The SECY paper that forwards the proposed final rule will also discuss important issues associated with the revised examination process in addition to the public comments regarding the proposed rule and interim Revision 8 of NUREG-1021. The public comments included letters from the Nuclear Energy Institute (NEI), five nuclear facility licensees and one utility employee, one nonpower reactor facility licensee, three NRC license examiners, one contract examiner, and the State of Illinois. The nuclear power industry's comments generally support the rulemaking but indicate a preference for continuing the revised examination process on a voluntary basis. The remaining comments generally opposed the rulemaking for a variety of reasons related to vulnerabilities of the revised process such as examination integrity, quality and consistency. Seven of the public comment letters also suggested changes to the implementation guidance in interim Revision 8 of NUREG-1021. The staff has received additional feedback from the industry regarding these issues since the public comment period closed on October 21, 1997. The most significant issues involve the restrictions on facility personnel who can participate in the examination development and the guidance regarding level of examination difficulty.

The following table gives the non-power reactor initial operator licensing examination results over a period of 5 years from FY 93 through FY 97. During FY 97, the staff administered approximately 19 site-specific initial licensing examinations to RO and SRO applicants at non-power reactor facilities in accordance with the current examination guidance in NUREG-1478, "Non-Power Reactor Operator Licensing Examiner Standards."

Non-Power Reactor Initial Examination Results

Examination
Percentage of Applicants Who Passed During Fiscal Year
1993 1994 1995 1996 1997


RO
Written 71 79 73 74 70
Operating 86 79 90 97 93


SRO
Written 89 88 76 75 100
Operating 92 97 98 96 95

These results show that non-power reactor facility operator training programs generally produce applicants who pass the NRC's licensing examinations at a lower percentage rate on the written examination and a higher percentage rate on the operating test. These results are consistent with those of previous years.

Operator Licensing Program Improvements

The NRC is continuing its efforts to improve the operator licensing program. During FY 97 and FY 98 to date, the staff took the following initiatives to enhance the operator licensing process:

  1. The staff conducted its "Annual Operator Licensing Examiners Training Conference," which provided an opportunity for NRC examiners to receive training and policy direction from senior managers, discuss pertinent topics, and provide feedback to the Office of Nuclear Reactor Regulation (NRR). The conference is an effective tool for promoting consistency in the operator licensing program.

  2. The staff issued and implemented Interim Revision 8 of NUREG-1021, which was revised to include the new examination criteria and lessons learned during the pilot examination program.

  3. The staff participated in NRC regional and industry-sponsored workshops for facility licensees planning to develop initial operator licensing examinations.

  4. With the Commission's approval, the staff issued a proposed rule that will require facility licensees to participate in the development and administration of operator licensing examinations. The staff received comments on the proposed rule and is considering their merit. This initiative significantly increased the level of participation by licensees and allowed the NRC to significantly reduce the use of contractors to support regional operator licensing activities.

CONCLUSION:

The staff is evaluating a number of issues related to the effectiveness and efficiency of the revised initial examination development process and will address them in the final rulemaking submittal to the Commission in FY 98. As indicated above, the NRC's licensing examinations are providing reasonable assurance that only those applicants who have mastered the knowledge, skills, and abilities required to safely operate and supervise the reactor controls are being licensed to do so. The NRC's licensed operator requalification inspection program is effectively ensuring that those individuals who are licensed to operate or supervise the reactor controls are maintaining the required level of competence to safely perform their licensed duties.

  L. Joseph Callan
Executive Director for Operations


Attachment: Status Report on the NRC Requalification Program - Fiscal Year 1997

STATUS REPORT ON THE NRC REQUALIFICATION PROGRAM
FISCAL YEAR 1997

Facility Evaluated Inspection Procedure Performed Program SAT*/UNSAT Date
Hatch IP-71001 - Requal Program Inspection SAT 10-96
Catawba IP-71001 - Requal Program Inspection SAT 10-96
Crystal River IP-71001 - Requal Program Inspection SAT 10-96
Perry IP-71001 - Requal Program Inspection SAT 10-96
Hope Creek IP-71001 - Requal Program Inspection SAT 11-96
Millstone 2 IP-71001 - Requal Program Inspection SAT 11-96
Watts Bar IP-71001 - Requal Program Inspection SAT 11-96
Byron IP-71001 - Requal Program Inspection SAT 11-96
Davis-Besse IP-71001 - Requal Program Inspection SAT 11-96
Fermi IP-71001 - Requal Program Inspection SAT 11-96
Fort Calhoun IP-71001 - Requal Program Inspection SAT 11-96
Indian Point 2 IP-71001 - Requal Program Inspection SAT 12-96
St. Lucie IP-71001 - Requal Program Inspection SAT 12-96
Duane Arnold IP-71001 - Requal Program Inspection SAT 12-96
Cooper IP-71001 - Requal Program Inspection SAT 12-96
WNP 2 IP-71001 - Requal Program Inspection SAT 12-96
Harris IP-71001 - Requal Program Inspection SAT 1-97
Turkey Point IP-71001 - Requal Program Inspection SAT 1-97
Palo Verde IP-71001 - Requal Program Inspection SAT 1-97
Robinson IP-71001 - Requal Program Inspection SAT 2-97
DC Cook IP-71001 - Requal Program Inspection SAT 3-97
Monticello IP-71001 - Requal Program Inspection SAT 3-97
Diablo Canyon IP-71001 - Requal Program Inspection SAT 4-97
Comanche Peak IP-71001 - Requal Program Inspection SAT 4-97
Nine Mile 1IP-71001 - Requal Program Inspection SAT 5-97
Summer IP-71001 - Requal Program Inspection SAT 5-97
Callaway IP-71001 - Requal Program Inspection SAT 5-97
Oyster Creek IP-71001 - Requal Program Inspection SAT 6-97
Oconee IP-71001 - Requal Program Inspection SAT 6-97
Beaver Valley 2 IP-71001 - Requal Program Inspection SAT 7-97
Vogtle IP-71001 - Requal Program Inspection SAT 7-97
Arkansas IP-71001 - Requal Program Inspection SAT 7-97
Sequoyah IP-71001 - Requal Program Inspection SAT 8-97
Braidwood IP-71001 - Requal Program Inspection SAT 8-97
South Texas IP-71001 - Requal Program Inspection SAT 8-97
Wolf Creek IP-71001 - Requal Program Inspection SAT 8-97
Surry IP-71001 - Requal Program Inspection SAT 9-97
Point Beach IP-71001 - Requal Program Inspection SAT 9-97
San Onofre 2/3 IP-71001 - Requal Program Inspection SAT 9-97
Grand Gulf IP-71001 - Requal Program Inspection SAT 9-97
Waterford 3 IP-71001 - Requal Program Inspection SAT 9-97
* A program rating of SAT (satisfactory) indicates that the licensee's requalification program complied with the requirements of 10 CFR 55.53 and 55.59 for the areas inspected and that the NRC staff did not elect to conduct NRC-administered requalification examinations for cause as a result of any weaknesses that may have been noted.




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