Selecting Other Components of Personal Fall-Arrest System
(Taken from Protection Update,September/October 2001)
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Scott Paul
International
Safety Equipment Association
Personal fall arrest systems (PFAS) consist of three elements: a full-body
harness, designed specifically by work-place application; a shock-absorbing
lanyard or self-retracting lifeline engineered to take the strain out
of a fall; and an anchorage connector guaranteeing the most secure base
connection possible.
Arguably the most fundamental component of any PFAS is the full-body harness.
A good quality, well-designed harness should retain its shape when taken
off to avoid tangling and snagging. It should be comfortable to wear throughout
the workday and offer adjustability across the chest, shoulders and leg
straps. Additional options such as belts and seat slings can provide additional
support, but are a matter of personal preference.
More importantly, the best harnesses will effectively spread the impact
forces of a fall to the areas of the body best able to take the strain.
Body belts were worn in the days before harnesses. During a fall wearing
just a body belt, the impact forces went straight to the spine or midsection.
Today's harness designs channel those forces to the fatty tissues of the
thighs and buttocks as well as to areas of the body like the chest and
shoulders.
An important feature when choosing a harness is the functionality and
location of the D-Ring. The D-Ring is the main connection point of any
harness. A front D-Ring attached to the chest strap is critical for safe
connection to a ladder-climbing safety mechanism such as a fixed cable
or rail system. A back D-Ring, used for connection to a lanyard or self-retracting
lifeline, will keep you in an upright position in the case of a fall.
Side D-Rings are generally used for restraint and work positioning.
A note of caution for wearers of harnesses made of stretch fabric: take
into account the stretch of the harness in calculating your fall distance
and wear the harness snug enough so that the chest strap will not catch
under your chin in case of a fall.
The Remaining Components You Will Need
Selecting the remaining components of the personal fall arrest system — lanyards, self-retracting lifelines, horizontal lifelines and anchorage
systems — depends very much on the nature of the work and location. But
first, it is critical to understand the potential fall distance and clearance.
When your anchorage point is located at or higher than your D-Ring, your
fall distance will be that of your lanyard plus the activated portion
of the lanyard's shock. If your anchorage point is lower than your D-Ring
you must add to your fall distance the additional distance from your D-Ring
to the lower anchorage point. A special shock-absorbing lanyard is available
for this application.
Shock-absorbing lanyards have become the modern standard in fall protection.
Manufactured from tough webbing with a tensile strength anywhere between
5,750 and 9,800 pounds, they guarantee performance. The best shock-absorbing
lanyards will reduce the arresting forces on a worker during a fall to
approximately 900 pounds, which is half the maximum allowance regulated
by OSHA standards. Lowering the arresting forces means less impact to
the workers body. As with harnesses, Kevlar ® webbing for flame resistance
is a must for welding applications; some models feature self-locking snap
hooks that can easily be connected to the D-Ring or anchorage point without
having to remove welding gloves.
Standard shock-absorbing lanyards will reduce the arresting forces to
900 pounds when a worker falls six feet or less. This is the case when
the worker is connected to an anchor overhead. Specialized shock-absorbing
lanyards are available to arrest falls and still meet OSHA standards when
the workers are connected to anchorage points at their feet. Connecting
at your feet will increase the fall distance to up to 12 feet.
Fall
Protection Safety Checklist
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Work situation:
Where are you working and what are the physical challenges and limitations
of that space? What are the major risks involved? Do you need free
fall protection or restraint?
Mobility: How will you get to your work area? Will greater
mobility be an issue? For areas that can only be accessed by ladder,
do you have the appropriate harness connector and lifeline. Will a
self-retracting lifeline work best for you?
Scale of project: Are you working two stories up or 22? The
scale of a project will govern the size of lanyard or lifeline you
need. Smaller scale projects may require less heavy-duty lifelines
and give you the option to use lightweight models that increase mobility
and reduce fatigue on the job.
Overhead Connection: Where is your best anchorage point? Will
you be able to attach a lanyard or lifeline to an overhead beam, or
will you need a beam anchor?
Equipment Check: Have you checked all of your equipment prior
to each use, making sure that lanyards and harnesses are not damaged
and lifeline indicators are intact? If you suspect equipment is damaged,
replace it immediately.
And always ask for assistance from fall protection experts. If you
cannot find a system or do not understand the existing systems, contact
a fall protection manufacturer. Their engineers will design systems
that meet your needs. (By Scott Paul, DBI/SALA) |
Self-retracting
Lifelines (SRLs)
Self-retracting lifelines are popular alternatives to lanyards. Extending
and retracting automatically, SRLs are neatly encased in protective housing
and provide the best mobility without the chance of added tripping, snagging
or dragging hazards to already high-risk work environments.
Selecting the best self-retracting lifeline for the job depends on where
your work is located. If you're working in a plant maintenance situation,
typically a 30-50 foot model will cover all of your needs. On oil-rigs,
a maximum length 175-foot model is best. This can be anchored at the top
of the rig and allow you maximum mobility to go about your work.
Always monitor clearance for the self-retracting lifeline to avoid snagging
and potential damage. Better models come with an impact indicator, showing
whether the SRL has suffered an impact from a fall. In addition, some
self-retracting lifelines are sealed to protect critical fall protection
elements from harsh environments.
Anchorage Connectors
Anchorage connectors have come a long way since the early days when workers
would often wrap their lanyards around a beam and go about their business.
The constant movement would cause abrasion, creating pinch points in the
lanyard and wear that could go unnoticed.
Today the most popular and widely used connector is the D-Ring connector,
which bolts or welds easily to any beam. The tie-off adapter is a close
second and provides a 5,000-pound-minimum tensile strength webbing connection
that wraps around an overhead beam. It is important when locating a connector
that it is at your back D-Ring level or higher. Having the anchorage point
at this level will limit your fall distance and the forces that will be
applied to your body in the event of a fall.
Often there is no overhead anchorage point. If this is the case and you
must connect to an anchorage point at your feet, there are a couple of
anchorage options. A girder grip is one possibility, which features a
pivoting wing-bar that provides the girder lock on steel beams from 0.25
to 1.25 inches thick. A fixed-beam anchor can also be quickly installed.
Featuring a dual beam grip, this model easily adjusts to fit larger beams.
For complete mobility, there are also sliding beam anchors, which work
equally effectively at your feet or overhead.
Horizontal Lifelines
If you're working in building construction without flooring or in areas
with limited anchorages available,
the horizontal lifeline system is a solution. Usually lightweight, they
can be transported quickly, and easily set up at different areas of a
construction project or at new work sites. Horizontal lifelines vary in
design, but a classic model will offer two anchors that connect easily
to any given beam. Once attached, you simply run a cable between the anchors
and hook up your lanyard to the cable. All these systems offer great versatility
and are ideal for bridge construction and repair jobs, plant maintenance
and steel frame construction.
ABOUT THE AUTHOR
Scott Paul is vice president of sales for DBI/SALA, a major manufacturer
of fall protection. The Redwing, MN-based company is an ISEA member. Mr.
Paul may be contacted at (800) 328- 6146 or spaul@dbisala.com.
Members
of ISEA's Fall Protection Group
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Buckingham Manufacturing
Co.
Capital Safety Group (Can-Sling/DBI, DBI/SALA, Protecta International
Inc., SES, Sinco Sala)
Christian Dalloz/Dalloz Fall Protection
Elk River, Inc.
Klein Tools Inc.
Mine Safety Appliances Co./Rose Manufacturing
North Safety Products
Sellstrom Manufacturing Co. |
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