Electrical
Safety
Safety and Health
for Electrical Trades
Student Manual |
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Section
4
Overview of the Safety Model |
What Must Be Done to Be
Safe?
Use the three-stage safety model: recognize, evaluate,
and control hazards. To be safe, you must think about your job and
plan for hazards. To avoid injury or death, you must understand and
recognize hazards. You need to evaluate the situation you are in and
assess your risks. You need to control hazards by creating a safe
work environment, by using safe work practices, and by reporting hazards
to a supervisor or teacher.
If you do not recognize, evaluate, and control hazards,
you may be injured or killed by the electricity itself, electrical
fires, or falls. If you use the safety model to recognize, evaluate,
and control hazards, you are much safer.
(1) Recognize hazards
The first part of the safety model is recognizing the
hazards around you. Only then can you avoid or control the hazards.
It is best to discuss and plan hazard recognition tasks with your
co-workers. Sometimes we take risks ourselves, but when we are responsible
for others, we are more careful. Sometimes others see hazards that
we overlook. Of course, it is possible to be talked out of our concerns
by someone who is reckless or dangerous. Don't take a chance. Careful
planning of safety procedures reduces the risk of injury. Decisions
to lock out and tag out circuits and equipment need to be made during
this part of the safety model. Plans for action must be made now.
(2)
Evaluate hazards
When evaluating hazards, it is best to identify all possible hazards
first, then evaluate the risk of injury from each hazard. Do not assume
the risk is low until you evaluate the hazard. It is dangerous to
overlook hazards. Job sites are especially dangerous because they
are always changing. Many people are working at different tasks. Job
sites are frequently exposed to bad weather. A reasonable place to
work on a bright, sunny day might be very hazardous in the rain. The
risks in your work environment need to be evaluated all the time.
Then, whatever hazards are present need to be controlled.
(3) Control hazards
Once electrical hazards have been recognized and evaluated, they must
be controlled. You control electrical hazards in two main ways: (1)
create a safe work environment and (2) use safe work practices. Controlling
electrical hazards (as well as other hazards) reduces the risk of
injury or death.
![Always use the safety model to recognize, evaluate, and control workplace hazards like those in this picture](images/photo23.jpg)
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![Report hazards to your supervisor or teacher](images/photo21a.jpg)
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![summary picture from section 4](images/sect4-comp.jpg)
Summary of Section 4
The three stages of the safety model are
. . .
Stage 1-Recognize hazards
Stage 2-Evaluate hazards
Stage 3-Control hazards
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Section
5
Safety Model Stage 1-
Recognizing Hazards |
How Do You Recognize Hazards?
The first step toward protecting yourself is recognizing the many
hazards you face on the job. To do this, you must know which situations
can place you in danger. Knowing where to look helps you to recognize
hazards.
- Inadequate wiring is dangerous
- Exposed electrical parts are dangerous.
- Overhead powerlines are dangerous.
- Wires with bad insulation can give you a shock.
- Electrical systems and tools that are not grounded
or double-insulated are dangerous.
- Overloaded circuits are dangerous.
- Damaged power tools and equipment are electrical
hazards.
- Using the wrong PPE is dangerous.
- Using the wrong tool is dangerous.
- Some on-site chemicals are harmful.
- Defective ladders and scaffolding are dangerous
- Ladders that conduct electricity are dangerous.
- Electrical hazards can be made worse if the worker,
location, or equipment is wet.
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![fish tape](images/photo25.jpg) |
Inadequate wiring hazards
An electrical hazard exists when the wire is too small
a gauge for the current it will carry. Normally, the circuit breaker
in a circuit is matched to the wire size. However, in older wiring,
branch lines to permanent ceiling light fixtures could be wired
with a smaller gauge than the supply cable. Let's say a light fixture
is replaced with another device that uses more current. The current
capacity (ampacity) of the branch wire could be exceeded. When a
wire is too small for the current it is supposed to carry, the wire
will heat up. The heated wire could cause a fire.
When you use an extension cord, the size of the wire
you are placing into the circuit may be too small for the equipment.
The circuit breaker could be the right size for the circuit but
not right for the smaller-gauge extension cord. A tool plugged into
the extension cord may use more current than the cord can handle
without tripping the circuit breaker. The wire will overheat and
could cause a fire.
The kind of metal used as a conductor can cause an
electrical hazard. Special care needs to be taken with aluminum
wire. Since it is more brittle than copper, aluminum wire can crack
and break more easily. Connections with aluminum wire can become
loose and oxidize if not made properly, creating heat or arcing.
You need to recognize that inadequate wiring is a hazard.
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Exposed electrical parts
hazards
Electrical hazards exist when wires or other electrical parts are
exposed. Wires and parts can be exposed if a cover is removed from
a wiring or breaker box. The overhead wires coming into a home may
be exposed. Electrical terminals in motors, appliances, and electronic
equipment may be exposed. Older equipment may have exposed electrical
parts. If you contact exposed live electrical parts, you will be shocked.
You need to recognize that an exposed electrical component
is a hazard.
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Overhead powerline hazards
Most people do not realize that overhead powerlines are usually not
insulated. More than half of all electrocutions are caused by direct
worker contact with energized powerlines. Powerline workers must be
especially aware of the dangers of overhead lines. In the past, 80%
of all lineman deaths were caused by contacting a live wire with a
bare hand. Due to such incidents, all linemen now wear special rubber
gloves that protect them up to 34,500 volts. Today, most electrocutions
involving overhead powerlines are caused by failure to maintain proper
work distances.
![electrical line workers need special training and equipment to work safely](images/photo29.jpg)
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Shocks and electrocutions occur where physical barriers
are not in place to prevent contact with the wires. When dump trucks,
cranes, work platforms, or other conductive materials (such as pipes
and ladders) contact overhead wires, the equipment operator or other
workers can be killed. If you do not maintain required clearance distances
from powerlines, you can be shocked and killed. (The minimum distance
for voltages up to 50kV is 10 feet. For voltages over 50kV, the minimum
distance is 10 feet plus 4 inches for every 10 kV over 50kV.) Never
store materials and equipment under or near over-head powerlines.
You need to recognize that overhead powerlines are a hazard.
![operating a crane near overhead wires is very hazardous](images/photo31.jpg)
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![worker touches rail to electric wires and is electrocuted](images/photo30a.jpg) |
Defective
insulation hazards
Insulation that is defective or inadequate is an electrical hazard.
Usually, a plastic or rubber covering insulates wires. Insulation
prevents conductors from coming in contact with each other. Insulation
also prevents conductors from coming in contact with people.
Extension cords may have damaged insulation. Sometimes
the insulation inside an electrical tool or appliance is damaged.
When insulation is damaged, exposed metal parts may become energized
if a live wire inside touches them. Electric hand tools that are old,
damaged, or misused may have damaged insulation inside. If you touch
damaged power tools or other equipment, you will receive a shock.
You are more likely to receive a shock if the tool is not grounded
or double-insulated. (Double-insulated tools have two insulation barriers
and no exposed metal parts.) You need to recognize that defective
insulation is a hazard.
Improper grounding hazards
When an electrical system is not grounded properly, a hazard exists.
The most common OSHA electrical violation is improper grounding of
equipment and circuitry. The metal parts of an electrical wiring system
that we touch (switch plates, ceiling light fixtures, conduit, etc.)
should be grounded and at 0 volts. If the system is not grounded properly,
these parts may become energized. Metal parts of motors, appliances,
or electronics that are plugged into improperly grounded circuits
may be energized. When a circuit is not grounded properly, a hazard
exists because unwanted voltage cannot be safely eliminated. If there
is no safe path to ground for fault currents, exposed metal parts
in damaged appliances can become energized.
Extension cords may not provide a continuous path to
ground because of a broken ground wire or plug. If you contact a defective
electrical device that is not grounded (or grounded improperly), you
will be shocked. You need to recognize that an improperly grounded
electrical system is a hazard.
Electrical systems are often grounded to metal water
pipes that serve as a continuous path to ground. If plumbing is used
as a path to ground for fault current, all pipes must be made of conductive
material (a type of metal). Many electrocutions and fires occur because
(during renovation or repair) parts of metal plumbing are replaced
with plastic pipe, which does not conduct electricity. In these cases,
the path to ground is interrupted by nonconductive material.
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A
ground fault circuit interrupter, or GFCI, is an inexpensive
life-saver. GFCI's detect any difference in current between the two circuit
wires (the black wires and white wires). This difference in current could
happen when electrical equipment is not working correctly, causing leakage
current. If leakage current (a ground fault) is detected in a GFCI-protected
circuit, the GFCI switches off the current in the circuit, protecting you
from a dangerous shock. GFCI's are set at about 5 mA and are designed to protect
workers from electrocution. GFCI's are able to detect the loss of current
resulting from leakage through a person who is beginning to be shocked. If
this situation occurs, the GFCI switches off the current in the circuit. GFCI's
are different from circuit breakers because they detect leakage currents rather
than overloads.
Circuits with missing, damaged, or improperly wired GFCI's
may allow you to be shocked. You need to recognize that a circuit
improperly protected by a GFCI is a hazard.
Overload
hazards
Overloads in an electrical system are hazardous because they can produce
heat or arcing. Wires and other components in an electrical system or circuit
have a maximum amount of current they can carry safely. If too many devices
are plugged into a circuit, the electrical cur-rent will heat the wires
to a very high temperature. If any one tool uses too much current, the wires
will heat up.
The temperature of the wires can be high enough to cause a
fire. If their insulation melts, arcing may occur. Arcing can cause a fire
in the area where the overload exists, even inside a wall.
In order to prevent too much current in a circuit, a circuit
breaker or fuse is placed in the circuit. If there is too much current in
the circuit, the breaker "trips" and opens like a switch. If an
overloaded circuit is equipped with a fuse, an internal part of the fuse
melts, opening the circuit. Both breakers and fuses do the same thing: open
the circuit to shut off the electrical current.
If the breakers or fuses are too big for the wires they are supposed to
protect, an overload in the circuit will not be detected and the cur-rent
will not be shut off. Overloading leads to overheating of circuit components
(including wires) and may cause a fire. You need to recognize that
a circuit with improper overcurrent protection devices-or one with no overcurrent
protection devices at all-is a hazard.
Overcurrent protection devices are built into the wiring of
some electric motors, tools, and electronic devices. For example, if a tool
draws too much current or if it overheats, the current will be shut off
from within the device itself. Damaged tools can overheat and cause a fire.
You need to recognize that a damaged tool is a hazard.
Wet conditions hazards
Working in wet conditions is hazardous because you may become an easy
path for electrical current. If you touch a live wire or other electrical
component-and you are well-grounded because you are standing in even
a small puddle of water-you will receive a shock.
Damaged insulation, equipment, or tools can expose you to live electrical
parts. A damaged tool may not be grounded properly, so the housing
of the tool may be energized, causing you to receive a shock. Improperly
grounded metal switch plates and ceiling lights are especially hazardous
in wet conditions. If you touch a live electrical component with an
uninsulated hand tool, you are more likely to receive a shock when
standing in water.
But remember: you don't have to be standing in water
to be electrocuted. Wet clothing, high humidity, and perspiration
also increase your chances of being electrocuted. You need to recognize
that all wet conditions are hazards.
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Additional hazards
In addition to electrical hazards, other types of hazards are present
at job sites. Remember that all of these hazards can be controlled.
- There may be chemical hazards. Solvents and other
substances may be poisonous or cause disease.
- Frequent overhead work can cause tendinitis (inflammation)
in your shoulders.
- Intensive use of hand tools that involve force or
twisting can cause tendinitis of the hands, wrists, or elbows. Use
of hand tools can also cause carpal tunnel syndrome, which results
when nerves in the wrist are damaged by swelling tendons or contracting
muscles.
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![You need to be especially careful when working on scaffolding or ladders](images/photo39.jpg)
- Low back pain can result from lifting objects the
wrong way or carrying heavy loads of wire or other material. Back
pain can also occur as a result of injury from poor working surfaces
such as wet or slippery floors. Back pain is common, but it can
be disabling and can affect young individuals.
- Chips and particles flying from tools can injure
your eyes. Wear eye protection.
- Falling objects can hit you. Wear a hard hat.
- Sharp tools and power equipment can cause cuts and
other injuries. If you receive a shock, you may react and be hurt
by a tool.
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You can be injured or killed by falling from a ladder
or scaffolding. If you receive a shock-even a mild one-you may
lose your balance and fall. Even without being shocked, you could
fall from a ladder or scaffolding.
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You expose yourself to hazards when you do not wear
PPE.
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All of these situations need to be recognized as
hazards.
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![lift with your legs, not your back](images/photo38.jpg)
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Summary
of Section 5
You need to be able to recognize that electrical
shocks, fires, or falls result from these hazards:
- Inadequate wiring
- Exposed electrical parts
- Overhead powerlines
- Defective insulation
- Improper grounding
- Overloaded circuits
- Wet conditions
- Damaged tools and equipment
- Improper PPE
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Section 6
Safety Model Stage 2 - Evaluating Hazards |
How Do You Evaluate Your
Risk?
After you recognize a hazard, your next step is to evaluate your risk
from the hazard. Obviously, exposed wires should be recognized as
a hazard. If the exposed wires are 15 feet off the ground, your risk
is low. However, if you are going to be working on a roof near those
same wires, your risk is high. The risk of shock is greater if you
will be carrying metal conduit that could touch the exposed wires.
You must constantly evaluate your risk.
Combinations of hazards increase your risk. Improper
grounding and a damaged tool greatly increase your risk. Wet conditions
combined with other hazards also increase your risk. You will need
to make decisions about the nature of hazards in order to evaluate
your risk and do the right thing to remain safe.
![combinations of hazards increase risks](images/water2.jpg)
There are "clues" that electrical hazards
exist. For example, if a GFCI keeps tripping while you are using a
power tool, there is a problem. Don't keep resetting the GFCI and
continue to work. You must evaluate the "clue" and decide
what action should be taken to control the hazard. There are a number
of other conditions that indicate a hazard.
- Tripped circuit breakers and blown fuses show that
too much current is flowing in a circuit. This condition could be
due to several factors, such as malfunctioning equipment or a short
between conductors. You need to determine the cause in order to
control the hazard.
- An electrical tool, appliance, wire, or connection
that feels warm may indicate too much current in the circuit or
equipment. You need to evaluate the situation and determine your
risk.
- An extension cord that feels warm may indicate too
much current for the wire size of the cord. You must decide when
action needs to be taken.
- A cable, fuse box, or junction box that feels warm
may indicate too much current in the circuits.
- A burning odor may indicate overheated insulation.
- Worn, frayed, or damaged insulation around any wire
or other conductor is an electrical hazard because the conductors
could be exposed. Contact with an exposed wire could cause a shock.
Damaged insulation could cause a short, leading to arcing or a fire.
Inspect all insulation for scrapes and breaks. You need to evaluate
the seriousness of any damage you find and decide how to deal with
the hazard.
- A GFCI that trips indicates there is current leakage
from the circuit. First, you must decide the probable cause of the
leakage by recognizing any contributing hazards. Then, you must
decide what action needs to be taken.
Summary of Section 6
Look
for "clues" that hazards are present.
- Evaluate the seriousness of hazards.
- Decide if you need to take action.
- Don't ignore signs of trouble.
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