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Onsite Research
DOE Fuel Cell Testing Facility

DOE's Fuel Cell (DFC) Testing Facility at the National Energy Technology Laboratory provides performance testing of prototype fuel cell systems for use in stationary, transportation, and military applications. Researchers can evaluate alternative solid oxide fuel cell (SOFC) technologies with respect to energy output and efficiency. A range of system-level dynamic model tools are available to help investigate and understand the operation of the fuel cell system under test. When these tools are applied, improved understanding of system behavior can be achieved. This can aid government, industry, and academia in their efforts to design SOFC systems with the best reliability.

The DFC facility supports the Solid State Energy Conversion Alliance (SECA) Program by providing independent evaluation of SECA partners' SOFC systems. The DFC facility accelerates development toward the SECA goal of commercialized 3kW to 10kW fuel cell systems having a manufacturing cost of $400 per kW by 2010.

The DFC facility used a 5kW SOFC system supplied by Acumentrics, a SECA industry team, for shakedown testing to confirm the operation of the facility, which was originally designed by Concurrent Technologies. The system can accommodate up to a 10-kW fuel cell system.

Technical specifications include:

  • Power Testing
    • Stationary power generation: e.g., 120 VAC, split phase, 60 Hz, grid-tied option
    • Auxiliary Power Unit for truck, automobile, motor home: e.g., 120 VAC @ 60 Hz, 42 VDC
  • Fuel
    • Natural Gas
    • Methane
    • Diesel (capability in 2008)
  • 0-12 kW AC and DC Load Banks and Load Profile Controller
  • Continuous Power Measurement
    • Auxiliary input: real power, power factor, frequency
    • AC: real power, power factor, frequency
      • Revenue quality meter (kW–hr)
      • Solid state metering (watt/var/pf/freq)
    • DC: power
  • Continuous Fuel Measurement
    • High accuracy corriolis meter
    • Online gas chromatograph for fuel energy
    • Revenue quality meter
  • Power Quality Monitoring
    • Voltage sags/swells
    • Total harmonic distortion
  • Exhaust Gas Analysis
  • Online Uninterruptible Power Supply
  • Deionization Water System
  • Spare Input/Output Capability
  • Vent Hood
  • Purge Gas
  • Safety Instrumentation
  • Safety Communication

For more information contact Randall Gemmen