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A Computer-Controlled Power Tool 

… for precise, rotary manipulation and remote control of instruments at controlled speeds and torque

NASA Goddard Space Flight Center invites companies to license this new computer-controlled power tool that can be used to turn a drill bit, wrench socket, screwdriver, or other tool bit clockwise or counterclockwise at a precisely controlled speed, torque, or number of turns. Astronauts often use hand tools in space to change instruments on various spacecraft, such as space telescopes, satellites, and space stations.

Goddard’s new tool has been specifically deployed on the Hubble Space Telescope helping to ensure adequate torque and avoid stripping of threads from fasteners. The tool has also been used extensively on the Space Shuttle and aboard the International Space Station.  Featuring remote operation capabilities, radiation tolerance, and the ability to operate at extreme temperatures, the technology may also be advantageous in any hazardous or inconvenient environment in which the tool might be held by a robotic arm and directed by a remote human operator. 


Benefits

  • Precise speed and torque control: Features very precise computer control of speed and/or torque used to turn a tool bit clockwise or counterclockwise

  • Remote control capability: Features the ability to transfer operational parameters from an external computer to a nonvolatile memory in the tool’s processor. This enables the external computer to program and remotely control the tool, allowing operation with a robotic arm in hazardous conditions where it is not safe for humans to directly control the tool

  • Cost-efficient packaging: Does not need to be manufactured using spaceflight-qualified material when it would be used in an earth-based application, greatly saving per-unit tool manufacturing costs

  • Performance data logging: Is capable of storing and reporting performance records containing applied torque, angle and time information from which applied energy and successful torquing can be derived

  • Space-flight qualification: Includes ability to operate in the temperature range of –55 to +125 °C and is radiation tolerant, withstanding bombardment by particles such as protons and neutrons found at high flux in space

  • Energy efficiency: Powered by either a battery or a power-supply circuit with a standard power-line connection; features a power-conservation mode to minimize the power supply output when the tool is not in use

  • Real-time monitoring and analysis: Transfers information between a processor located within the tool and external computer for the purpose of analyzing operating data and/or to modify operational parameters



Applications

  • Manufacturing
    • Computer assembly
    • Consumer goods assembly
    • Automotive assembly
  • Medical/Surgical
    • Orthopedic brace adjustment
    • Artificial limb maintenance
  • Spacecraft maintenance and repair
    • Satellites
    • Space telescopes
    • Space stations
    • Shuttles
  • Remote instrument or tool manipulation
    • Nuclear facilities
    • Vacuum, thermal, and high-pressure chambers
    • Other harsh environments (e.g., biohazards, chemical/explosive areas)








Technology Details

Goddard’s Computer-Controlled Power Tool technology provides highly precise control of speed and torque for us with a variety of applications. The technology provides a programmed-controlled processor within the housing of the tool, which communicates with an external (remote) computer for the purposes of monitoring and analyzing tool performance.

Operation

The tool is easily powered on or off by pressing or releasing the trigger on the hand grip. A display communicates the current torque and speed performance parameter values, and light-emitting diode (LED) indicators also alert the operator to various operation conditions. Selection controls enable the operator to change these values and to select:

  • Ratchet or motorized operation
  • Rotation direction
  • Speed (revolutions-per-minute)
  • Several combinations of torque
  • Number of revolutions to be applied
  • Degree angle not to be exceeded

The tool runs on a battery or power-transformer circuit, which can be connected by a cord to a power source. The processor controls the electric current applied to the motor through a drive circuit. Torque and temperature sensors monitor the existing torque levels and the motor and power-supply temperatures. The output data from these sensors are stored as digital values in the tool’s processor.

Monitoring and analysis

The processor enables monitoring of the tool’s operating parameters and power supply and keeps a performance history of the tool’s operation, which it communicates to an external processor for analysis. Performance history is stored in a nonvolatile memory connected to the processor. Two types of performance records are stored:

  • Torque, angle, and time information about fasteners as they were tightened or loosened
  • Descriptions of events that occurred to the tool, such as tool power-on, overheating, etc.

The processor communicates this performance data to a remote computer, enabling an operator to analyze the data stored in the tool or modify the operational parameters remotely, using the external computer rather than the selection controls located on the tool itself.

Why it is better

Goddard’s Computer-Controlled Power Tool technology superficially resembles several other commercially available hand-held tools, but it uniquely offers the following advantageous features:

  • The ability to monitor and analyze torque and temperature values in real time using torque and temperature sensors
  • Speed-measurement capabilities via use of shaft-rotation, pulse-counting, and timing circuitry
  • External controls that enable operators to set mode of operation, rotation direction, and desired torque and speed values
  • An enclosed processor that generates its own timing signals and monitors operations
  • A drive circuit through which the processor controls the electric current applied to the motor
  • Alphanumeric and LED displays that communicate current performance and power parameters
  • A port for communication between the tool’s processor and an external computer, enabling remote operation of the tool





Patents

NASA Goddard Space Flight Center has patented this technology (U.S. Patent No. 5,903,462). (Link opens new browser window.)



Licensing and Partnering Opportunities

This technology is part of NASA’s Innovative Partnerships Program Office, which seeks to transfer technology into and out of NASA to benefit the space program and U.S. industry. NASA invites companies to consider licensing the Method and Apparatus for Controlling a Tool (Computer-Controlled Power Tool) (GSC-13879) technology for commercial applications.

For information and forms related to the technology licensing and partnering process, please visit the Licensing and Partnering page. (Link opens new browser window)




For More Information

If you are interested in more information or want to pursue transfer of this technology, please contact:

Innovative Partnerships Program Office
NASA Goddard Space Flight Center
E-mail: ComputerPowerTool@gsfc.nasa.gov