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Small & Very Small Plant Outreach
Flooding: A Checklist for Small and Very Small Meat, Poultry, and Egg Processing Plants
Preparation

Facilities:
  • Determine if the plant is located in an area
    prone to flooding from heavy rains, tornados,
    or hurricanes.
  • Examine the outside structure of the plant.
    • Is it in good condition?
    • Are there areas that could be improved to help withstand water or flood damage, particularly the roof, lower level coolers, or storage?
    • Is there an emergency generator?
  • Develop a clean up plan that covers each room in the facility, including dry storage, processing and slaughter areas, coolers, and freezers.
    • Specify which cleaners and sanitizers should be used on walls, floors, and equipment.
    • Develop a testing regimen to determine if cleanup is effective; include numbers of samples and where they should be taken.

Employees:
  • Prepare a call-down system for notifying employees of the plant's operational status.
    • Make sure that copies are posted in a prominent place or that all employees have a copy of the notification plan.
    • Practice using the system.
    • Include emergency contact numbers for fire, police, the District Office, etc.
    • Identify essential functions and the employees who would carry these out.

Product:
  • Determine how product is packaged and stored.
    • Is it in areas that might be affected by rising water?
    • Are there methods that can be put in place to quickly remove product in the event there is time to prepare?
    • Are there ways to protect product from contamination without removing it from the plant?
    • Are there methods to keep product refrigerated or frozen?
  • Look at these and other factors and include mitigation strategies in your plan.
    • Determine how you would dispose of any contaminated product, for example, landfill or denaturing.

Response

Facilities:
  • Evaluate facility condition.
  • Determine if the plant can operate in a safe and sanitary manner.
    • Is there potable water?
    • Is there electricity? Refrigeration?
    • Is there an operational generator?
    • Is there damage to the outside premises?
  • Put the plans that you developed in the preparation steps into place.

Employees:
  • Implement call-down or notification procedure.
  • Determine if employees are safe.
  • Determine how many employees are available.
    • What are their positions?
    • Can they carry out essential functions?
  • Contact the Frontline Supervisors (FLS) or District office to let them know the status of your operations.
  • Keep employees apprised of conditions on a daily basis.

Product:
  • Determine if product is affected or contaminated.
    • How much product is affected?
    • What type of product is affected?
    • Was potable water unavailable when product was produced?
    • Is any product salvageable?
  • Retain affected product.
  • Maintain contact with FLS or District regarding affected product and conditions.

Recovery

Facilities:
  • Determine the extent of the damage, if any, to the plant.
  • Arrange for appropriate repairs as required.
  • Assess the internal area of the plant, processing rooms, coolers, freezers, and slaughter areas.
  • Institute the cleanup plan, including testing after cleanup and sanitizing to determine effectiveness.
  • Use the information from the cleanup and sampling results to make determinations about the startup of the plant.
  • Determine if the plant can produce product that is safe, wholesome, and properly labeled.
  • Determine if the water supply is safe to produce wholesome product.

Employees:
  • Use the call plan to determine how many employees are available and to notify them when it is safe to return to work.
  • Notify employees of plant operational status as needed.
  • Determine if you have enough personnel available to resume operation.

Product:
  • Utilize the disposal criteria as needed.
  • Keep records of the amount of affected product that has been disposed of or denatured.
  • Determine if product can be reprocessed and still be safe.
  • Fill out all appropriate FSIS disposal forms for product.
  • Keep FSIS personnel informed on the decisions that you have made regarding product disposition.
  • Ensure that FSIS employees are able to confirm proper disposal of product through records or observation of disposal.
  • Update your plan as needed.

 

Last Modified: September 22, 2008

 

 

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