42 CFR Part 84
Respiratory Protective Devices

SUMMARY: This final rule was made available to the public at the Government Printing Office in Washington, DC, on June 2, 1995. It is scheduled for publication in the Federal Register on June 8, 1995, in Part II of that issue. This rule addresses NIOSH and the Department of Labor/Mine Safety and Health Administration (MSHA) certification requirements for respiratory protective devices. Specifically, the rule replaces MSHA regulations at 30 CFR part 11 with new public health regulations at 42 CFR part 84, while also upgrading testing requirements for particulate filters. Concurrently with publication by NIOSH of this new rule, MSHA published a final rule to remove existing regulations at 30 CFR part 11, which are made obsolete by this final rule. NIOSH will now have exclusive authority for testing and certification of respirators with the exception of certain mine emergency devices, which will continue to be jointly certified by NIOSH and MSHA.

The certification of air-purifying respirators under the final rule will enable respirator users to select from a broader range of certified respirators. All of these new respirators will meet the performance criteria recommended by CDC for respiratory devices used in health-care settings for protection against Mycobacterium tuberculosis (Mtb), the infectious agent that causes tuberculosis (TB). The CDC published "Guidelines for Preventing the Transmission of Mycobacterium tuberculosis in Health-Care Facilities, 1994", in the Federal Register (59 FR 54242) and MMWR (Volume 43, No. RR-13) on October 28, 1994. All nine classes of air-purifying, particulate respirators to be certified under the provisions of the new particulate filter tests exceed the performance recommendations contained in the CDC Guidelines. Several of these new classes of air-purifying, particulate respirators are expected to be less expensive than respirators with HEPA filters.

This action is the first of a series of modules that will incrementally upgrade current respirator approval standards. This modular approach will allow improvements to be implemented on a safety and health priority basis as well as facilitate adaptation to new requirements by the manufacturers and users of respirators. It will also expedite the incorporation of technological advancements and will allow for expeditious response to emerging hazards.

Except for the particulate-filter standards, most of the existing regulations are incorporated into the new 42 CFR part 84 without change. The revised testing standards for particulate filters will significantly improve the effectiveness of air-purifying filters in removing toxic particulates from the ambient air. These changes are consistent with two decades of advances in respiratory protection technology.

Under the new particulate filter tests, NIOSH will certify three classes of filters, N-, R-, and P-series, with three levels of filter efficiency, 95%, 99%, and 99.97%, in each class. All filter tests will employ the most penetrating aerosol size, 0.3 µm aerodynamic mass median diameter. The N-series will be tested against a mildly degrading aerosol of sodium chloride (NaCl). The R- and P-series filters will be tested against a highly degrading aerosol of dioctylphthalate (DOP):


	Filter			Minimum 	Test		Maximum Test	

	Designation		Efficiency	Agent		Challenge Loading

	N100			99.97%	        NaCl		200 mg filter loading

	N99			99%		NaCl		200 mg filter loading

	N95			95%		NaCl		200 mg filter loading

	R100			99.97%	        DOP		200 mg filter loading

	R99			99%		DOP		200 mg filter loading

	R95			95%		DOP		200 mg filter loading

	P100			99.97%	        DOP		Maximum filter degradation

	P99			99%		DOP		Maximum filter degradation

	P95			95%		DOP		Maximum filter degradation

Tested to a specified maximum loading level (200 mg), the N- and R-series will be certified with the recognition that in some settings time-use limitations will apply. A single shift time limitation, for example, may be appropriate. In addition to possible time-use restrictions, the N-series filters should be restricted to use in those workplaces free of oil or other severely degrading aerosols. The R-series filters would not have similar aerosol-use restrictions. The P-series filters will be tested with DOP until no further decrease in filter efficiency is observed. The P-series filters have neither aerosol-use nor time-use limitations. As for any filter, service time will be limited by considerations of hygiene and increased breathing resistance due to filter loading.

The final rule differs from the proposal (59 FR 26850) in eight ways. These changes are summarized as follows:


PROPOSAL                                        FINAL RULE

2 categories of particulate filters (Solid;     3 categories of particulate filters 

Solid and Liquid)                               (N-, R-, and P-series)

Filter efficiency tests applied to all          Filter efficiency tests apply only  

air-purifying particulate filters.              to air-purifying particulate filters  

                                                for non-powered respirators. Filters

                                                for powered air-purifying respirators

                                                will be addressed in another module.

Inhalation resistance maximum at 30 mm;         Inhalation resistance maximum at 35 mm; 

exhalation resistance maximum at 20 mm.         exhalation resistance maximum at 25 mm.

Isoamyl acetate tightness test for              Isoamyl acetate tightness test was 

particulate respirators was included.           eliminated from the certification 

                                                procedures.

Certification of filters was based on           Pass/Fail test based on results from 20 

statistical evaluation of results from 30       filters tested. All must pass.

filters tested.

Pending Part 11 applications would be           All pending Part 11 applications will be 

processed for six months, and no new            processed. All new applications received 

Part 11 applications accepted after the         after the effective date of Part 84 will 

effective date of Part 84.                      be considered applications for approval 

                                                under Part 84.

Approval holders allowed to                     Approval holders allowed to manufacture 

manufacture and sell Part 11 filters as         and sell Part 11 filters as approved  

approved devices for 2 years from the           devices for 3 years from the effective 

effective date of Part 84.                      date of Part 84.

No provisions were included for the             A new subpart KK has been added for the 

continued issuance of extensions of             issuance of extensions of existing 30 

existing 30 CFR Part 11 approvals.              CFR Part 11 approvals to address 

                                                respirator non-conformances when there 

                                                is a demonstrated safety or health need 

                                                during the 3-year transition period and 

                                                for the approval of PAPRs until 

                                                addressed in a later module.

EFFECTIVE DATE: This final rule is effective on July 10, 1995

FOR FURTHER INFORMATION CONTACT: Richard W. Metzler, Chief, Certification and Quality Assurance Branch, Division of Safety Research, NIOSH, 1095 Willowdale Road, Morgantown, West Virginia 26505-2888. The telephone number is (304) 285-5907. Copies of this final rule can be downloaded from the NIOSH World Wide Web page (http://www.cdc.gov/niosh/homepage.html) or may be obtained by calling the NIOSH toll-free information number (1-800-35-NIOSH, option 5, 9:00 am - 4:00 pm, ET). Arrangements have also been made for this final rule to be listed on the electronic bulletin boards of the Government Printing Office and of the Department of Labor; the telephone numbers are (202) 512-1387 and (202) 219-4784, respectively.

The HHS Press Release announcing the publication of the final rule is also available.

The HHS Press Release announcing NIOSH certified respirators is also available.

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