DRAFT FOR DISCUSSION
Part 1: Concept for CBRN Air-Purifying Escape Respirator Standard (1) Goal:
Develop a NIOSH standard for escape only air-purifying respirators that
addresses CBRN materials identified as inhalation hazards from possible
terrorist events for use by the general working population. (2) Hazard Categories:
Defining appropriate hazard levels for escape from a possible chemical,
biological, radiological, and nuclear (CBRN) terrorist event is a complex
problem. Analysis of possible escape scenarios indicates the range of
possible hazard concentrations at and between levels typically identified
by emergency responders as the Hot Zone and the Warm Zone. The Hot Zone
is ground zero and can be characterized as the hazard levels associated
with a likely terrorist event, “Most Credible Event” (MCE).
MCE’s for chemical warfare agents (CWA’s) and toxic industrial
materials (TIM’s) expected at a terrorist event are determined using
the Automated Decision Aid System for Hazardous Incidents (ADASHI) modeling
program developed by the U.S. Army Soldier and Biological Chemical Command.
This model considers several parameters associated with the potential
event. These parameters include the means used to transport the CWA or
TIM to the scene, the method of dissemination of the hazard, properties
of the hazard, the quantity of the CWA or TIM used, the availability of
the CWA or TIM, and physical characteristics of the area such as room
size and the degree of ventilation present. Using this approach, challenge
concentrations for sarin gas, GB, and sulfur mustard, HD were determined
to be 2000 mg/m3 for GB and 300 mg/m3 for HD. Similar modeling techniques
are currently being employed for TIM’s that have also been identified
as high threat possibilities.
Warm Zone analysis of the CWA’s and TIM’s are determined
by the immediately dangerous to life or health, IDLH, concentrations or
equivalent for the identified hazards. For GB and HD, the equivalent warm
zone concentrations can be set at 0.19 mg/m3 GB and 2.7 mg/m3 HD, based
on Acute Exposure Guideline Levels (AEGL’s), AEGL 2 values at 30
minutes. Also, high concentrations of some Toxic Industrial Chemcals (TICs)
will cause displacement of oxygen in the contaminated area, thus resulting
in an IDLH condition where the oxygen content falls below 19.5%.
Based on the Hot Zone / Warm Zone GB and HD concentrations, it can be
expected that respirator performance requirements for escape from the
Hot Zone are different from those requirements for escape from or near
Warm Zone concentrations. In addition, the characteristics of the diverse
hazards and buildings or site characteristics vary significantly. No two
are expected to be identical. Because of this, a wide range of strategies
is expected.
Escape only air-purifying respirators designed for specific hazards
at levels between the Hot and Warm Zones may be appropriate for specific
escape scenarios but do not represent a universal escape respirator solution
for protecting all or the majority of workers. Furthermore, requirements
for acceptable escape respirator performance for a skyscraper are most
likely different than acceptable escape respirator performance from a
3-level building. The threat for a metropolitan area located near a major
industrial complex, a chemical plant or oil refinery is not the same as
the threat for metropolitan areas removed from industry.
The concept for escape respirator performance requirements to address
the wide range of variables is segmented into three categories: HIGH,
SPECIFIC, and GENERAL, and the categories are associated with a level
of protection as follows:
HIGH: Self-Contained Escape Respirator for high concentrations,
multipurpose use, and oxygen deficiency.
SPECIFIC: Air Purifying Escape Respirator for CWA’s
and TIM’s, plus higher concentrations of specific TIC’s.
GENERAL: Air Purifying Escape Respirator for CWA’s
and TIM’s.
Part 1 of this concept paper addresses the SPECIFIC and GENERAL categories
for air purifying escape respirators. The HIGH category, self-contained
escape respirator, is addressed in Part 2 of the concept paper.
2(a) Category
vs. Hazard vs. Escape Respirator Type:
Table
1. Escape Respirator Categories
Category |
Hazard
Description |
Respirator
Type |
HIGH
(Hot & Warm Zones)
|
CWA & TIM Hazard Threats and/or Oxygen Deficiency |
Self
Contained Escape Respirator |
SPECIFIC
(Hot & Warm Zones) |
CWA
& Multiple Hazard
(TIM) Threats
+ Specific TIC Hazard Threats
|
Air Purifying Escape Respirator |
GENERAL
(Warm Zone) |
CWA & Multiple Hazard
(TIM) Threats
|
Air Purifying Escape Respirator |
2(b) Escape Respirator Multi Gas/Vapor/Particulate
Requirements GENERAL Category:
Multi Gas/Vapor/Particulate Escape respirators shall meet the gas/vapor
test challenge concentrations as follows:
|
Test Concentration (ppm)
Draft |
Breakthrough Concentration (ppm)
Draft |
Ammonia |
1250 |
150 |
Cyanogen Chloride |
300 |
2 |
Cyclohexane |
1300 |
10 |
Formaldehyde |
250 |
10 |
Hydrogen Cyanide |
470 |
10 |
Hydrogen Sulfide |
500 |
30 |
Nitrogen Dioxide |
100 |
1 ppm NO2 |
Phosgene |
125 |
1.25 |
Phosphine |
150 |
0.5 |
Sulfur Dioxide |
750 |
5 |
(1) Sum of HCN and C2N2
2(c) Escape Respirator Multi Gas/Vapor/Particulate
GENERAL Category with Carbon Monoxide Requirements:
Escape respirators intended for use at the GENERAL category with carbon
monoxide protection shall meet the requirements of paragraph 2(b) plus
carbon monoxide as follows: Test Concentration – 3600 ppm; Breakthrough
Concentration – 350 ppm.
2(d) Escape Respirator Specific Gas/Vapor/Particulate
Plus CWA Requirements SPECIFIC Category:
Escape respirators intended for use at the specific hazard threat category
conditions shall meet the gas/vapor/particulate testing at identified
conditions of paragraph 2(b) Escape Respirator Multi Gas/Vapor/Particulate
Requirements GENERAL Category .
Additional specific test agent protections can be added to the minimum
as specified by the applicant for: Ammonia, Cyclohexane, Cyanogen Chloride,
Formaldehyde, Hydrogen Sulfide, Nitrogen Dioxide, Hydrogen Cyanide,
Sulfur Dioxide, Phosgene, Phosphine, and Carbon Monoxide.
2(d) 1. Test
Concentrations for Additional Agents, SPECIFIC Category:
In addition to the test requirements of paragraph 2(b) Escape Respirator
Multi Gas/Vapor/Particulate Requirements GENERAL Category, test concentrations
for additional specific test agent protections shall be as specified
in the following table:
|
Test Challenge |
Ammonia
|
2500 |
Cyanogen Chloride |
600 |
Cyclohexane |
2600 |
Formaldehyde |
500 |
Hydrogen Cyanide |
940 |
Hydrogen Sulfide |
1000 |
Nitrogen Dioxide |
200 |
Phosgene |
250 |
Phosphine |
300 |
Sulfur Dioxide |
1500 |
2(d)2 Breakthrough Concentration for SPECIFIC Category:
Test breakthrough concentrations for the specific category shall be
Breakthrough concentrations identified in Section 2(b) Escape Respirator
Multi Gas/Vapor/Particulate Requirements GENERAL Category .
(3) Respirator Use:
3(a) Escape
Only: Escape respirators are intended to be one time use for escape
only from terrorist events.
3(b) Panic Demand: Each escape respirator shall provide a minimum
duration of 5 minutes when tested at a flow rate of 100 ±10 liters
per minute, 50 ±5 percent relative humidity and 25 ±5°C
for each of the gases/vapors identified in Section 2.
3(c) Duration Rating: Escape respirators will be rated for 15, 30,
45 or 60 minute duration as specified by the manufacturer.
(4) Gas Life Test
Requirements:
4(a) Test Duration:
Test duration will be 15, 30, 45 or 60 minutes as specified by the applicant.
4(b) Gas Life: Gas life tests are performed at room temperature,
25 ±5°C; 25 ±5 percent relative humidity, and 80 ±5
percent relative humidity. Three filters will be tested at each specified
humidity with a flow rate of 64 liters per minute, continuous flow.
Tests will be conducted to the minimum specified service time. Gas testing
shall be performed following environmental conditioning and rough handling.
Service Life testing is performed to the minimum specified service time.
The breakthrough concentration must be no greater than the specified
breakthrough for each tested gas. Testing is terminated after the applicant's
specified service time is achieved.
4(c) Particulate Filtration: The filter shall meet the requirements
of a P100 particulate filter as described in 42 CFR, Part 84 paragraphs
84.170, 84.179 and 84.181.
(5) Environmental Conditioning Requirements:
Environmental conditioning
will be performed on escape respirators in the ready-to use configuration.
The ready-to-use configuration is the operational packaging state prior
to use such that immediately upon opening allows the user to don the respirator.
Environmental conditioning shall be performed in accordance with the
following Table:
Durability Test Matrix: Environmental, Transportation and Drop Tests
Test |
Test Method |
Test Condition |
Duration |
Hot Constant |
Mil-Std-810F, 501.4 |
71°C
(160°F),
Constant |
5 Weeks |
Cold Constant |
Mil-Std-810F, 502.4 |
Basic Cold, -32 °C
(-24°F),
Constant |
3 Days |
Humidity |
Mil-Std-810E, 507.3 |
Realistic, Natural Cycle Humidity Profiles
in the U.S. |
5 Days “quick look”
Mil-Std-810E
Table 507.3-II |
Transportation
Vibration |
MIL-STD-810F, 514.5 |
U. S. Roadway Vibration, Unrestrained |
12 hours/axis, 3 Axes; Total Duration = 36 hours =
12,000 miles |
Drop |
Adopted from NIOSH, CBRN APR Standard |
Height of 3 Feet |
1 Drop on each of the 3 Axes per Unit |
5 (a) Test Sequence and Quantity:
Testing of the Escape Respirator shall follow the following table:
Test Sequence and Quantity
Test Order |
42 CFR Testing |
Human
Factors |
Service
Life,
100 lpm |
Service
Life Testing,
64 lpm
flow |
Penetration
and
Permeation
Testing |
Efficiency Particulate |
LRPL
Test |
Qty |
TBD |
TBD |
TBD |
TBD |
6 systems |
TBD |
TBD |
1. |
Inhalation Resistance |
Fogging |
Hot
Constant |
Hot
Constant |
Hot
Constant |
Hot
Constant |
Donning |
2. |
Exhalation Resistance |
Field
of View |
Cold
Constant |
Cold
Constant |
Cold
Constant |
Cold
Constant |
LRPL |
3. |
Breathing Gas |
Flammability and Heat Resistance |
Humidity |
Humidity |
Humidity |
Humidity |
|
4. |
|
|
Transportation/
Vibration |
Transportation/
Vibration |
Transportation/
Vibration |
Transportation/
Vibration |
|
5. |
|
|
Drop |
Drop |
Drop |
Drop |
|
6. |
|
|
Service
Life
100 lpm |
Service Life 64lpm |
System
Testing |
Filter
Efficiency
84.181 |
|
(1) A total six systems tests are performed, 3 GB and 3 HD. Two systems
tests, 1 GB and 1 HD, are performed prior to Environmental Conditioning.
Four systems tests, 2 GB and 2 HD, are performed after Environmental Conditioning.
(6) Performance Requirements:
Escape respirator performance requirements considered will include the
following:
6(a) Chemical Agent Permeation
and Penetration Resistance Against Distilled Mustard (HD) and Sarin (GB)
Agent Requirement, GENERAL and SPECIFIC Category:
The escape respirator system shall resist the permeation and penetration
of distilled sulfur mustard (HD) and Sarin (GB) chemical agents when
tested on an upper-torso manikin connected to a breathing machine operating
at an air flow rate of 40 liters per minute (L/min), 36 respirations
per minute, 1.1 liters tidal volume.
Test requirements for distilled sulfur mustard
(HD) are shown in the following Table:
Table: Simultaneous Liquid and Vapor Challenge of Escape Respirator
with Distilled Sulfur Mustard (HD)
Agent |
ChallengeConcentration |
Duration of Challenge (min) |
Breathing Machine Airflow Rate (L/min) |
Maximum Peak Excursion (mg/m3) |
Maximum Breakthrough Concentration integrated
over Minimum Service Life (mg-min/m3) |
Number of Systems Tested |
Minimum Service Life (minutes) |
HD - Vapor |
50 mg/m3 |
15/30/45/60 |
|
|
|
|
|
HD - Liquid |
0.86 ml |
15/30/45/60 |
40 |
0.60 |
6.0 |
3 |
30/60/90/120 |
(1) Vapor challenge concentration will start immediately
after the liquid drops have been applied and the test chamber has been
sealed.
(2) Liquid volume applied as 25 drops of equal size..
(3) Three consecutive sequential test data points at or exceeding 0.6
mg/m3 will collectively constitute a failure where each test value is
based on a detector sample time of approximately 2 minutes.
(4) The cumulative Ct including all peak data points must not be exceeded
for the duration of the test.
(5) 15, 30, 45 or 60 minutes, equal to the tested duration.
(6) 30, 60, 90 or 120 minutes, twice the tested duration.
Test requirements for Sarin (GB) agent are shown in
the following Table :
Table: Vapor Challenge of Escape Respirator with Sarin (GB).
Challenge Agent |
Vapor Concentration (mg/m3) |
Vapor Challenge Time (minutes) |
Breathing Machine Airflow Rate (L/min) |
Maximum Peak Excursion (mg/m3) |
Maximum Breakthrough Concentration integrated
over Minimum Service Life (mg-min/m3) |
Number of Systems Tested |
Minimum Service Life (minutes) |
GB |
210 |
15/30/45/60 |
40 |
0.087 |
2.1 |
3 |
30/60/90/120 |
(1) The vapor challenge concentration generation will
be initiated immediately after test chamber has been sealed.
(2) The test period begins upon initial generation of vapor concentration.
(3) Three consecutive sequential test data points at or exceeding 0.087
mg/m3 will collectively constitute a failure where each test value is
based on a detector sample time of approximately 2 minutes.
(4) The cumulative Ct including all peak data points must not be exceeded
for the duration of the test.
(5) 15, 30, 45 or 60 minutes, equal to the tested duration.
(6) 30, 60, 90 or 120 minutes, twice the tested duration.
6(c) Breathing Resistance:
The resistance of airflow shall be measured at the breathing zone (nosecup
or mouthpiece) of a hood mounted on a head form test apparatus operated
at a continuous airflow rate of 85 liters per minute. The inhalation
resistance shall not exceed 70 mm H2O and the exhalation
resistance shall not exceed 20 mm H2O.
6(d) Breathing Gas:
During the testing required by this section, the concentration of carbon
dioxide in inspired gas in the mouth will be continuously recorded,
and the maximum concentration during the inhalation portion of the breathing
cycle shall not exceed the following limits:
Where the service time is |
Maximum allowable average concentration of carbon dioxide
inspired air percent by volume |
Not more than 30 minutes |
2.5 |
1 hour |
2.0 |
The inhaled carbon dioxide concentration shall be less than 1.5 % and
the oxygen concentration shall be greater than 19.5% when tested with
human subjects at the following work rates: standing, walking at 2.5
miles per hour, and walking at 3.5 miles per hour. The test shall be
performed with two test subjects, one weighing 60 kg or less, and one
weighing 80 kg or more. The carbon dioxide concentration (1.5%) is the
maximum value for the minimum inhaled gas concentration as normally
measured at the end of an inhalation cycle. The oxygen concentration
(19.5%) is the minimum value for the maximum inhaled gas concentration.
The test shall be performed for the rated duration of the respirator
at each work rate.
6(e) Field of View:
The CBRN AP Escape Respirator shall obtain a Visual Field Score (VFS)
of 70 or greater when tested in accordance with NIOSH Standard Test
Procedure CET-APRS-STP-CBRN-0314. The VFS shall be obtained by using
a medium size respirator or equivalent that is sized to fit the Head
Form described in Figure 14 of EN 136, Respiratory protective devices
– Full face masks – Requirements, testing, marking; January
1998 or equivalent.
The VFS is determined by using a VFS grid (Dots on visual field) as
defined in the American Medical Association Guides to the Evaluation
of Permanent Impairment, 5th Edition (2000) that is overlaid on
the diagram of the visual field plot obtained using the spherical shell
of EN 136 apertometer or equivalent. The VFS score is the average of
three fittings of the same respirator on the specified head form.
6(f) Donning:
The time to fully don the respirator from the ready-to use configuration
shall be no greater than 30 seconds. The ready-to-use configuration
is the operational packaging state prior to use such that immediately
upon opening allows the user to don the respirator.
6(g) Fogging:
The AP Escape Respirator shall demonstrate an average Visual Acuity
Score (VAS) of greater or equal to 70 points for all measurements for
each individual. The wearer shall not experience undue discomfort because
of restrictions to breathing or other physical or chemical changes to
the respirator.
The respirator shall be donned by the test subject in an indoor ambient
temperature of approximately 72°F +/- 2° F at 30% RH +/- 5%
and then shall enter into a simulated outdoor extreme temperature chamber
where the visual acuity tests shall be administered. The APR Escape
Respirator shall be tested for fogging in the hot/humid condition of
90 °F/ 60% RH and the cold condition of 13.1°F.
6(h) Flammability and Heat Resistance:
GENERAL and SPECIFIC Category Escape Respirator shall be tested for
Flammability and Heat Resistance using the test equipment specified
in EN 136, Respiratory Protective Devices, Full Face Masks, Requirements,
testing, Marking, 1998 Edition. No component of the respirator shall
have an afterflame after 5 seconds. No component of the escape respirator
shall drip, melt, or develop a visible hole or damaged in any manner
that compromises the breathing protection provided by the respirator.
The distance between the outer surface of the escape respirator and
the burner tips shall be adjusted to 250 mm ± 6.4 mm. The pressure
reducer shall be adjusted to 2.1 bar ± .05 psi. The temperature
of the flame positioned 250 mm ± 6.4 mm above the burner tip
shall be 800 °C ± 50 ° C. The respirator shall be rotated
once through the flame at a velocity of 6 ± 0.5 cm/s. Where components
of the respirator such as valves, filters, etc. are arranged on the
respirator, the test shall be repeated with these components at the
appropriate height of 250 mm ± 6.4 mm.
6(i) Laboratory Respirator Protection Level:
The measured laboratory respirator protection level (LRPL) for each
air purifying escape respirator shall be 2000, sampled in the breathing
zone of the respirator, and 150, sampled outside the breathing zone
(under the hood), when the respirator is tested in an atmosphere containing
20-40 mg/m3 corn oil aerosol of a mass median aerodynamic diameter of
0.4 to 0.6 micrometers.
For each size category (Small, Medium, and Large) each cell corresponding
to the anthropometric parameter will be tested. Cells can either be
uniquely or simultaneously tested for each size category.
Example: For the ‘Large’ category, 11 subjects are needed
for the ‘Face Length and Width’ category (cell G). If 10
of these 11 subjects also meet the measurement range for the ‘Large
Head Circumference’ category (cell H), then the number of subjects
required for cell H is simultaneously met. If only 6 of the 11 subjects
needed for the ‘Large Face Length and Width’ category (cell
G) meet the measurement range for the ‘Large Head Circumference’
category (cell H), then an additional 4 subjects will need to be tested
in cell H.
|
Small |
Medium |
Large |
Face Length and
Face Width* |
Cell A
Use LANL boxes 1, 2, 3, 4 (2 or 3 subjects each box,
2 trials per subject)
Subjects= 10
Trials= 20 |
Cell D
Use LANL boxes 3, 4, 5, 6, 7, 8; panel size 17 (2 or
3 subjects each box, 2 trials per subject)
Subjects= 17
Trials= 34 |
Cell G
Use LANL boxes 7, 8, 9, 10; panel size 11 (2 or 3 subjects
each box, 2 trials per subject)
Subjects= 11
Trials= 22 |
Head** Circumference |
Cell B
N / A
Subjects= 0
Trials= 0 |
Cell E
N / A
Subjects= 0
Trials= 0 |
Cell H
569-594 mm
Subjects= 10
Trials= 20 |
Neck**
Circumference |
Cell C
292-332 mm
Subjects= 10
Trials= 20 |
Cell F
333-373 mm
Subjects= 10
Trials= 20 |
Cell I
374-413 mm
Subjects= 10
Trials= 20 |
(7) Design Considerations:
The following design features will be considered:
7(a) Function:
The escape respirator shall provide a barrier from ambient conditions
for the wearer’s entire head, eyes, and respiratory system. The
escape respirator shall not require the use of hands to maintain the
respirator position to ensure proper function of the respirator when
fully donned.
7(b) Hood Type Device:
The escape respirator shall be designed as a hooded device. The hood
shall include an area for field of vision.
7(c) Respiratory Protection System:
The respiratory protection system shall consist of an oral/nasal cup
or mouthpiece. If a mouthpiece is employed, a method of preventing nasal
breathing must be provided. The respiratory protection system shall
be designed such that the air purifying filter cannot be degraded by
the carbon dioxide and humidity of the exhaled gas.
(8) 42 CFR Applicable Sections:
The following sections of 42 CFR, Part 84 are applicable:
42 CFR, Part 84, Subparts A, B, D, E, F, and G:
Subpart A: General Provisions
Subpart B: Application for Approval
Subpart D: Approval and Disapproval
Subpart E: Quality Control
Subpart F: Classification of Approved Respirators
Subpart G: General Construction and Performance
42 CFR, Part 84, Subpart K; the following paragraphs apply:
84.170 Non-powered air purifying particulate respirators; description
84.179 Non-powered air purifying particulate respirators; filter identification
84.180 Non-powered air purifying particulate filter efficiency
(9) Service and Maintenance:
TBD
(10) Training:
TBD
(11) Cautions and Limitations:
The following Cautions and Limitations statements shall be prominently
displayed in the respirator user instructions:
1. Not for use in atmospheres containing less than 19.5 percent oxygen.
2. Failure to properly use and maintain this product could result in injury
or death.
3. All approved respirators shall be selected, fitted, used, and maintained
in accordance with MSHA, OSHA, and other applicable regulations.
4. Refer to User’s Instructions and/or maintenance manuals for information
on use and maintenance of these respirators.
5. Consult manufacturer’s User’s Instructions for information
on the use, storage, and maintenance of these respirators at various temperatures.
6. This respirator provides respiratory protection against inhalation
of radiological and nuclear dust particles. 12. This respirator provides
limit dermal protection provided by the hood to the covered head area
and eyes.
7. Some CBRN agents may not present immediate effects from exposure, but
can result in delayed impairment, illness, or death.
8. Direct contact with CBRN agents requires proper handling of the respirator
after use. Correct disposal procedures must be followed.
These limitations are not all inclusive. The respirator manufacturer may
also identify further cautions and limitations for their respirators.
In addition, regulatory agencies may also place a limit on the use of
respirators in their standards.
(12) Quality Assurance Provisions:
12.1 Quality Control Plan:
Respirators submitted for CBRN approval shall be accompanied by a complete
quality control plan meeting the requirements of Subpart E of 42 CFR,
Part 84.
12.2 Sampling/Test/Inspection Plan:
The applicant shall specify a sampling/test/inspection plan for respirator
parts and materials to ensure the construction and performance requirements
of this standard are established through the manufacturing process.
As a minimum, specific attributes to be addressed are:
a). Materials of construction used for respirator parts that form a
barrier between the user and ambient air.
b). Integrity of mechanical seals that comprise a barrier between the
user and ambient air.
c). Final performance quality control tests on complete canisters demonstrating
compliance with the gas life and particulate filter requirements of
this standard.
d). Conformance with mechanical dimensions of respirator to canister
connecting thread.
e). Conformance with mechanical dimensions of respirator to canister
sealing gland including length of threads, gasket seating dimensions,
and configuration.
f). Conformance with material properties, dimensional and hardness requirements
of the respirator to canister gasket.
12.3 General Requirements:
In addition to the requirements of 42 CFR, Subpart G – General
Construction and Performance Requirements, the following requirements
apply:
Prior to making or filing any application for approval or modification
of approval, the applicant shall conduct, or cause to be conducted,
examinations, inspections, and tests of respirator performance, which
are equal to or exceed the severity of those prescribed in the standard.
Systems Tests are excluded from this requirement.
Part 2: Concept for CBRN Self-Contained Escape Respirator Standard
(1) General:
The concept for escape respirator performance requirements to address
the wide range of variables is segmented into three categories: HIGH,
SPECIFIC, and GENERAL. The categories are associated with a level of protection
as follows:
HIGH: Self-Contained Escape Respirator for unknown conditions
and oxygen deficiency.
SPECIFIC: Air Purifying Escape Respirator for high concentrations
of CWA’s and specific TIM’s.
GENERAL: Air Purifying Escape Respirator for low concentrations
of CWA’s and TIM’s.
The standard discussed in Part 2 of this concept paper addresses the
HIGH category for self-contained escape respirators. The SPECIFIC and
GENERAL Categories are discussed in Part 1 of the Escape Respirator Concept.
(2) Requirements for the HIGH Category Self-Contained Escape
respirator are identified as a three tier set of requirements:
- 42 CFR, Part 84, Subpart H Escape Respirator Approval
- Enhanced Escape Respirator Performance Requirements
- CBRN Requirements.
(3) 42 CFR, Part 84, Subpart H Approval:
The HIGH Category Escape Respirator must be NIOSH approved as a self-contained
escape respirator in accordance with the requirements of 42 CFR, Part
84, Subpart H.
(4) Enhanced Escape Respirator Performance Requirements:
(4.1) Environmental Conditioning:
Environmental conditioning will be performed on escape respirators
in the ready-to-use configuration. The ready-to-use configuration is
the operational packaging state prior to use such that immediately upon
opening allows the user to don the respirator.
Environmental conditioning shall be performed in accordance with the
following Table:
Durability Test Matrix: Environmental, Transportation and Drop
Tests
Test |
Test Method |
Test Condition |
Duration |
Hot Constant |
MIL-STD-810F, 501.4 , |
71 0C (160 0F) |
Constant 5 Weeks |
Cold Constant |
MIL-STD-810F, 502.4 |
Basic Cold, -32 0C (-24 0F), |
Constant 3 Days |
Humidity |
MIL-STD-810E, 507.3 |
Realistic, Natural Cycle Humidity Profiles in the U.S. |
5 Days “quick look”
Mil-Std-810E
Table 507.3-II |
Transportation
Vibration |
MIL-STD-810F, 514.5 |
U. S. Roadway Vibration, Unrestrained |
12 hours/axis, 3 Axes; Total Duration = 36 hours = 12,000 miles |
Drop |
Adopted from NIOSH, CBRN APR Standard |
Height of 3 Feet |
1 Drop on each of the 3 Axes per Unit |
(4.2) Hood:
The escape respirator shall be designed as a hooded device. The hood
shall include an area for field of vision.
(4.3) Respiratory Protection System:
The respiratory protection system shall consist of an oral/nasal cup
or mouthpiece. If a mouthpiece is employed a method of preventing nasal
breathing must be provided.
(4.4) Donning Time:
The HIGH Category Escape Respirator shall be fully donned and activated
from its stored configuration in less than 30 seconds.
(4.5) Flammability and Heat Resistance:
HIGH Category Escape Respirator shall be tested for Flammability and
Heat Resistance using the test equipment specified in EN 136, Respiratory
Protective Devices, Full Face Masks, Requirements, testing, Marking,
1998 Edition. No component of the respirator shall have an afterflame
after 5 seconds. No component of the escape respirator shall drip, melt,
or develop a visible hole or damaged in any manner that compromises
the breathing protection provided by the respirator.
The distance between the outer surface of the escape respirator and
the burner tips shall be adjusted to 250 mm ± 6.4 mm. The pressure
reducer shall be adjusted to 2.1 bar ± .05 psi. The temperature
of the flame positioned 250 mm ± 6.4 mm above the burner tip
shall be 80° 0 C ± 50°C. The respirator shall be rotated
once through the flame at a velocity of 6 ± 0.5 cm/s. Where components
of the respirator such as valves, filters, etc. are arranged on the
respirator, the test shall be repeated with these components at the
appropriate height of 250 mm ± 6.4 mm. If compressed oxygen is
used in the escape respirator this requirement will be tested using
a surrogate oxygen pressure vessel.
(4.6) Field of View:
The CBRN Self Contained Escape Respirator shall obtain a Visual Field
Score (VFS) of 70 or greater when tested in accordance with NIOSH Standard
Test Procedure CET-APRS-STP-CBRN-0314. The VFS shall be obtained by
using a medium size respirator or equivalent that is sized to fit the
Head Form described in Figure 14 of EN 136, Respiratory protective devices
– Full face masks – Requirements, testing, marking; January
1998 or equivalent.
The VFS is determined by using a VFS grid (Dots on visual field) as
defined in the American Medical Association Guides to the Evaluation
of Permanent Impairment, 5th Edition (2000) that is overlaid on the
diagram of the visual field plot obtained using the spherical shell
of EN 136 apertometer or equivalent. The VFS score is the average of
three fittings of the same respirator on the specified head form.
(4.7) Fogging:
The CBRN Self Contained Escape Respirator shall demonstrate an average
Visual Acuity Score (VAS) of greater or equal to 70 points for all measurements
for each individual. The wearer shall not experience undue discomfort
because of restrictions to breathing or other physical or chemical changes
to the respirator.
The respirator shall be donned by the test subject in an indoor ambient
temperature of approximately 72°F +/- 2° F at 30% RH +/- 5%
and then shall enter into a simulated outdoor extreme temperature chamber
where the visual acuity tests shall be administered. The APR Escape
Respirator shall be tested for fogging in the hot/humid condition of
90 0F/ 60% RH and the cold condition of 13.1° F.
(4.8) Breathing Gas Concentrations:
Three HIGH Category Escape Respirator shall be tested using an Automated
Breathing Metabolic Simulator (AMBS) operated at an oxygen consumption
rates of 1.0, 2.5 and 3.5 liters per minute. During the ABMS tests the
breathing gas concentration for carbon dioxide shall not exceed 2.5%
and the oxygen concentration shall not be less than 19.5%. The test
time for the AMBS test at 1.0 and 2.5 liters per minute oxygen consumption
shall as a minimum be the rated service time for the respirator. The
ABMS test at 3.5 liters per minute oxygen consumption shall be a minimum
of 5 minutes.
Human testing requirements will be performed in accordance with 42
CFR part 84, subpart H, paragraph 84.100, Man test .
(4.9) Test Sequence and Quantity:
Testing of the Self Contained Escape Respirator shall follow the following
table:
Test Sequence and Quantity
Test Order |
42 CFR Testing |
Human
Factors |
Penetration
and
Permeation
Testing |
LRPL
Test |
Qty |
TBD |
TBD |
6 systems |
TBD |
1. |
Breathing Gas |
Fogging |
Hot
Constant |
Donning |
2. |
|
Field
of View |
Cold
Constant |
LRPL |
3. |
|
Flammability and Heat Resistance |
Humidity |
|
4. |
|
|
Transportation/
Vibration |
|
5. |
|
|
Drop |
|
6. |
|
|
System
Testing
|
|
(1) A total six systems tests are performed, 3 GB and 3 HD. Two systems
tests, 1 GB and 1 HD, are performed prior to Environmental Conditioning.
Four systems tests, 2 GB and 2 HD, are performed afterEnvironmental
Conditioning.
(5.0) CBRN Requirements:
(5.1) Laboratory Respiratory Protection Level (LRPL):
The measured laboratory respirator protection level (LRPL) for each
High Category Escape Respirator air purifying escape respirator shall
be 2000, sampled in the breathing zone of the respirator, and 150, sampled
outside the breathing zone (under the hood), when the respirator is
tested in a negative pressure mode in an atmosphere containing 20-40
mg/m3 corn oil aerosol of a mass median aerodynamic diameter
of 0.4 to 0.6 micrometers.
For each size category (Small, Medium, and Large) each cell corresponding
to the anthropometric parameter will be tested. Cells can either be
uniquely or simultaneously tested for each size category.
Example: For the ‘Large’ category, 11 subjects are needed
for the ‘Face Length and Width’ category (cell G). If 10
of these 11 subjects also meet the measurement range for the ‘Large
Head Circumference’ category (cell H), then the number of subjects
required for cell H is simultaneously met. If only 6 of the 11 subjects
needed for the ‘Large Face Length and Width’ category (cell
G) meet the measurement range for the ‘Large Head Circumference’
category (cell H), then an additional 4 subjects will need to be tested
in cell H.
|
Small |
Medium |
Large |
Face Length and
Face Width* |
Cell A
Use LANL boxes 1, 2, 3, 4 (2 or 3 subjects each box,
2 trials per subject)
Subjects= 10
Trials= 20 |
Cell D
Use LANL boxes 3, 4, 5, 6, 7, 8; panel size 17 (2 or
3 subjects each box, 2 trials per subject)
Subjects= 17
Trials= 34 |
Cell G
Use LANL boxes 7, 8, 9, 10; panel size 11 (2 or 3 subjects
each box, 2 trials per subject)
Subjects= 11
Trials= 22 |
Head** Circumference |
Cell B
N / A
Subjects= 0
Trials= 0 |
Cell E
N / A
Subjects= 0
Trials= 0 |
Cell H
569-594 mm
Subjects= 10
Trials= 20 |
Neck**
Circumference |
Cell C
292-332 mm
Subjects= 10
Trials= 20 |
Cell F
333-373 mm
Subjects= 10
Trials= 20 |
Cell I
374-413 mm
Subjects= 10
Trials= 20 |
(5.2) Live Agent Test:
(1). Chemical Agent Permeation and Penetration Resistance
Against Distilled Mustard (HD) and Sarin (GB) Agent Test Requirement
Self Container Escape Respirators, including all components and accessories,
shall resist the permeation and penetration of distilled sulfur mustard
(HD) and sarin (GB) chemical agents when tested on an upper-torso
manikin connected to a breathing machine operating at an air flow
rate of 40 liters per minute (L/min), 36 respirations per minute,
1.1 liters tidal volume.
Test requirements for distilled sulfur mustard (HD) are shown in Table
1.
Table 1: Simultaneous Liquid and Vapor Challenge of Self Contained
Escape Respirator with Distilled Sulfur Mustard (HD)
Agent |
ChallengeConcentration |
Duration of Challenge (min) |
Breathing Machine Airflow Rate (L/min) |
Maximum Peak Excursion (mg/m3) |
Maximum Breakthrough (concentration integrated
over Minimum Service Life) (mg-min/m3) |
Number of Systems Tested |
Minimum Service Life (minutes) |
HD - Vapor |
300 mg/m3 |
Stated Duration |
40 |
0.60 |
6.0 |
3 |
Twice Stated Duration |
HD - Liquid |
0.86 ml |
Stated Duration |
(1) Vapor challenge concentration will start immediately after the
liquid drops have been applied and the test chamber has been sealed.
(2) The test period begins upon start of initial vapor generation.
(3) Three consecutive sequential test data points at or exceeding 0.6
mg/m3 will collectively constitute a failure where each test value is
based on a detector sample time of approximately 2 minutes.
(4) The cumulative Ct including all peak data points must not be exceeded
for the duration of the 6-hour test.
(5) For a duration period equal to the stated duration life.
(6) For a duration period equal to twice the stated service life.
Test requirements for sarin (GB) agent are shown in Table 2.
Table 2: Vapor Challenge of Self Contained Escape Respirator
with Sarin (GB)
Challenge Agent |
Vapor Concentration (mg/m3) |
Vapor Challenge Time (minutes) |
Breathing Machine Airflow Rate (L/min) |
Maximum Peak Excursion (mg/m3) |
Maximum Breakthrough (concentration integrated
over Minimum Service Life) (mg-min/m3) |
Number of Systems Tested |
Minimum Service Life (minutes) |
GB |
Total CT of 10,000
mg-m3 |
Stated Duration |
40 |
0.087 |
2.1 |
3 |
Twice Stated Duration |
(1) The vapor challenge concentration generation will be initiated
immediately after test chamber has been sealed.
(2) The test period begins upon initial generation of vapor concentration.
(3) Three consecutive sequential test data points at or exceeding 0.087
mg/m3 will collectively constitute a failure where each test value is
based on a detector sample time of approximately 2 minutes.
(4) The cumulative Ct including all peak data points must not be exceeded
for the duration of the 6-hour test.
(5) For a duration period equal to the stated duration life.
(6) For a duration period equal to twice the stated service life.
(7) Exposure will include at least two minutes at a concentration of
2000 mg-m3
(6) Service and Maintenance:
TBD
(7) Training:
TBD
(8) Cautions and Limitations:
The following Cautions and Limitations statements shall be prominently
displayed in the respirator user instructions:
1. Failure to properly use and maintain this product could result in
injury or death.
2. All approved respirators shall be selected, fitted, used, and maintained
in accordance with MSHA, OSHA, and other applicable regulations.
3. Refer to User’s Instructions and/or maintenance manuals for
information on use and maintenance of these respirators.
4. Consult manufacturer’s User’s Instructions for information
on the use, storage, and maintenance of these respirators at various
temperatures.
5. This respirator provides respiratory protection against inhalation
of radiological and nuclear dust particles. 12. This respirator provides
limit dermal protection provided by the hood to the covered head area
and eyes.
6. Some CBRN agents may not present immediate effects from exposure,
but can result in delayed impairment, illness, or death.
7. Direct contact with CBRN agents requires proper handling of the respirator
after use. Correct disposal procedures must be followed.
These limitations are not all inclusive. The respirator manufacturer
may also identify further cautions and limitations for their respirators.
In addition, regulatory agencies may also place a limit on the use of
respirators in their standards.
(9) Quality Assurance Provisions:
9.1 Quality Control Plan:
Respirators submitted for CBRN approval shall be accompanied by a complete
quality control plan meeting the requirements of Subpart E of 42 CFR,
Part 84.
9.2 Sampling/Test/Inspection Plan:
The applicant shall specify a sampling/test/inspection plan for respirator
parts and materials to ensure the construction and performance requirements
of this standard are established through the manufacturing process.
As a minimum, specific attributes to be addressed are:
a). Materials of construction used for respirator parts that form a
barrier between the user and ambient air.
b). Integrity of mechanical seals that comprise a barrier between the
user and ambient air.
c). Final performance quality control tests on complete canisters demonstrating
compliance with the gas life and particulate filter requirements of
this standard.
d). Conformance with mechanical dimensions of respirator to canister
connecting thread.
e). Conformance with mechanical dimensions of respirator to canister
sealing gland including length of threads, gasket seating dimensions,
and configuration.
f). Conformance with material properties, dimensional and hardness requirements
of the respirator to canister gasket.
9.3 General Requirements:
In addition to the requirements of 42 CFR, Subpart G – General
Construction and Performance Requirements, the following requirements
apply:
Prior to making or filing any application for approval or modification
of approval, the applicant shall conduct, or cause to be conducted,
examinations, inspections, and tests of respirator performance, which
are equal to or exceed the severity of those prescribed in the standard.
Systems Tests are excluded from this requirement.
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