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NIOSH Publication No. 2006-110:

Silicosis - Working with Cement Roofing Tiles: A Silica Hazard

2006

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Although respirable silica is a recognized health hazard in the construction industry, only recently has this exposure been documented in roofers. NIOSH has measured respirable silica levels up to four times the recommended exposure limit around roofers cutting cement products such as when roofing tiles are cut during the installation process. This cutting generates clouds of silica-containing dust. Respirable silica exposure may also occur when blowers or dry sweeping methods are used to clean the roof. This practice can produce large silica-containing dust clouds. NIOSH does not recommend this practice. Anyone who inhales dust generated by cutting cement tiles or cleaning the residue will be exposed to respirable silica, placing them at risk for developing silicosis.

What is Silicosis?

Silicosis is a lung disease caused by breathing dust that has silica in it. The term “respirable silica” is used for silica particles that are small enough to be inhaled and deposited in the deepest parts of the lung. If workers inhale too much respirable silica dust, it causes scar tissue to develop in the lungs, resulting in silicosis. Lung damage may be permanent and disabling and may lead to death. There is no cure for silicosis, but it can be prevented.

Symptoms of Silicosis

Symptoms of silicosis may include

  • Shortness of breath
  • Fatigue
  • Severe cough
  • Chest pain

These symptoms can become worse over time. It is important to see a doctor if you have these symptoms. Be sure to tell your doctor about your job and any silica exposures, so he or she can consider silicosis as a possible cause of your symptoms.

The Facts

  • Cement tiles are used on roofs across the United States but are more common in the Southern states.
  • Cement tiles can contain silica. The silica content of cement tiles should be listed by the tile manufacturer on a material safety data sheet.
  • Cutting, crushing, drilling, or blasting the tiles creates silica-containing dust, which workers breathe in.
  • Overexposure to silica can cause silicosis.
  • Over 1,000,000 U.S. workers are at risk for developing silicosis each year.
  • Each year more than 200 U.S. workers die from silicosis and hundreds more become disabled.
  • Over 1,000,000 U.S. workers are at risk for developing silicosis each year.
  • Each year more than 200 U.S. workers die from silicosis and hundreds more become disabled.

Taking Steps to Protect Workers

Worker creating a large cloud of dust while cuttingControlling exposure to silica dust at the source should be the primary means for protecting workers from silicosis. The National Institute for Occupational Safety and Health (NIOSH) is working with employers and employees in the roofing industry to

better understand which tasks in tile roofing may expose roofers to silica dust, and
identify practical and effective ways to reduce exposures to silica.

NIOSH is working with roofers, roofing contractors, tile manufacturers, and other interested parties to identify and evaluate the effectiveness of engineering controls for cutting concrete roofing tiles such as:

Wet cutting methods (water spray or mist)
Local exhaust/vacuum system

Cutting station on the ground to reduce exposure of coworkers

Using Respirators

Until respirable silica exposures can be eliminated or reduced below current guidelines, a respirator program should be established. Steps for implementing a respirator program include:

  • Regular air monitoring
  • Training for workers using respirators
  • Use of proper NIOSH approved respirators
  • A medical examination of the worker’s ability to work while using a respirator
  • Testing to make sure respirators fit
  • Maintenance, inspection, cleaning, and storage of respirators

Photo of worker with another creating a large cloud of dust  on a roofFor more information about respirator programs, including what respirators have received NIOSH approval as safe and effective, please visit the NIOSH website at: http://www.cdc. gov/niosh and click on the respirator link.

The National Institute for Occupational Safety and Health (NIOSH) works to assure safe and healthy conditions for workers through research, education and training in occupational safety and health.

For more information about silica health effects and prevention methods contact us at:

NIOSH
Hazard Evaluation and Technical Assistance Branch
4676 Columbia Parkway, MS R-10
Cincinnati, OH 45226-1998
(p): 513-841-4386
(f): 513-458-7105

http://www.cdc.gov/niosh
1-800-35-NIOSH (1-800-356-4674)
Fax: 513-533-8573
E-mail: pubstaft@cdc.gov

 


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