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Toluene Safety and Health Topics:
Toluene

General Description
    Synonyms: Toluol; Phenyl methane; Methyl benzene

    OSHA IMIS Code Number: 2460

    Chemical Abstracts Service (CAS) Registry Number: 108-88-3

    NIOSH, Registry of Toxic Effects (RTECS) Identification Number: XS5250000

    Department of Transportation Regulation Number (49 CFR 172.101) and Guide: 1294 130

    NIOSH Pocket Guide to Chemical Hazards, Toluene: chemical description, physical properties, potentially hazardous incompatibilities, and more
Exposure Limits
    OSHA Permissible Exposure Limit (PEL) for General Industry: 29 CFR 1910.1000 Z-2 Table -- 200 ppm TWA; Also, exposures shall not exceed 300 ppm (ceiling) with the following exception: exposures may exceed 300 ppm, but not more than 500 ppm (peak), for a single time period up to 10 minutes for any 8-hour shift.

    OSHA Permissible Exposure Limit (PEL) for Construction Industry: 29 CFR 1926.55 Appendix A -- 200 ppm, 750 mg/m3 TWA

    OSHA Permissible Exposure Limit (PEL) for Maritime: 29 CFR 1915.1000 Table Z-Shipyards -- 200 ppm, 750 mg/m3, 100 Skin TWA

    American Conference of Governmental Industrial Hygienists (ACGIH) Threshold Limit Value (TLV): 50 ppm, 188 mg/m3 TWA; Skin; Appendix A4 - Not Classifiable as a Human Carcinogen; BEI

    National Institute for Occupational Safety and Health (NIOSH) Recommended Exposure Limit (REL): 100 ppm, 375 mg/m3 TWA; 150 ppm, 560 mg/m3 STEL
Health Factors
    National Toxicology Program (NTP) carcinogenic classification:

    International Agency for Research on Cancer (IARC) carcinogenic classification:

    NIOSH Immediately Dangerous To Life or Health Concentration (IDLH): 500 ppm

    Potential symptoms: Irritation of eyes, nose, skin; drowsiness, fatigue, weakness; confusion, euphoria, dizziness; headache; unconsciousness; nausea; dilated pupils, lacrimation; anxiety; muscle fatigue; insomnia; paresthesia; dermatitis (from repeated or prolonged contact); liver, kidney damage; metallic taste, impaired balance, tremors, impairment of speech, hearing and vision, brain damage; loss of appetite; hyposmia, neurobehavioral abnormalities. INGES ACUTE: Abdominal pain; burning sensation in mouth and stomach.

    Health Effects: Irritation - Eye, Nose, Throat, Skin---Moderate (HE15) Narcosis (HE8)

    Affected organs: Eyes, skin, respiratory system, CNS, liver, kidneys

    Notes: 1) Vapor/air mixtures are explosive. 2) Fatal concentration is estimated to be 1,800 to 2,000 ppm over one hour. 3) Occupational exposure may result in hearing loss (ototoxicity) or sub-clinical impairment of color vision. 4) Metabolized by several cytochrome P-450s to benzyl alcohol (2E1 et al.), p-cresol (2E1, 2B6, 1A2) and o-cresol (1A2).

    Date Last Revised: 03/17/2004

    Literature Basis:
    • NIOSH Pocket Guide to Chemical Hazards: Toluene.
    • International Chemical Safety Cards (WHO/IPCS/ILO): Toluene.
    • Hobara, T., Okuda, M., Gotoh, M. Oki, K., Segawa, H. and Kunitsugo, I: Estimation of the lethal toluene concentration from the accidental death of painting workers. Ind. Health 38(2): 228-231, 2000.
    • Inoue, O., Kanno, E., Kasai, K., Ukai, H., Okamoto, S. and Ikeda, M.: Benzylmercapturic acid is superior to hippuric acid and o-cresol as a urinary marker of occupational exposure to toluene. Toxicol. Lett. 147(1): 177-186, 2004.
    • Iregren, A., Andersson, M. and Nylen, P.: Color vision and occupational chemical exposures: I. An overview of tests and effects. Neurotoxicology 23(6): 719-733, 2002.
    • Meulenberg, C.J. and Vijverberg, H.P.: Selective inhibition of gamma-aminobutyric acid type A receptors in human IMR-32 cells by low concentrations of toluene. Toxicology 190(3): 243-248, 2003.
    • Nakajima, T., et al.: Toluene metabolism by cDNA-expressed human hepatic cytochrome P450. Biochem. Pharmacol. 53(3): 271-277, 1997.
    • Pohanish, R.P. (editor): Toluene. In, Sittig's Handbook of Toxic and Hazardous Chemicals and Carcinogens, Fourth Ed., Vol. 2. Norwich, NY: Noyes Publications, William Andrew Publishing, 2002, pp. 2222-2225.
    • Schaper, M., Demes, P., Zupanic, M., Blaszkwicz, M. and Seeber, A.: Occupational toluene exposure and auditory function: results from a follow-up study. Ann. Occup. Hyg. 47(6): 493-502, 2003.
Monitoring Methods used by OSHA
    Laboratory Sampling/Analytical Method:

    • sampling media: Charcoal Tube (100/50 mg sections, 20/40 mesh)
      analytical solvent: Dimethylformamide/Carbon Disulfide (60:40)
      alternative solvent: Carbon Disulfide/Dimethylformamide (99:1)
      maximum volume: 12 Liters   maximum flow rate: 0.05 L/min (TWA)
      minimum time: >10 Minutes   maximum flow rate: 0.05 L/min (Ceiling)
      minimum time: 1 Minute   maximum flow rate: 0.05 L/min (Peak)
      current analytical method: Gas Chromatography; GC/FID
      method reference: OSHA Analytical Method (OSHA 111)
      method classification: Fully Validated


    • sampling media: Anasorb 747 (140/70 mg sections)
      analytical solvent: Dimethylformamide/Carbon Disulfide (60:40)
      maximum volume: 12 Liters   maximum flow rate: 0.05 L/min (TWA)
      minimum time: >10 Minutes   maximum flow rate: 0.05 L/min (Ceiling)
      minimum time: 1 Minute   maximum flow rate: 0.05 L/min (Peak)
      current analytical method: Gas Chromatography; GC/FID
      method reference: OSHA Analytical Method (OSHA 111)
      method classification: Fully Validated


    • sampling media: Diffusive Sampler (SKC 575-002 Passive Sampler)
      analytical solvent: Dimethylformamide/Carbon Disulfide (60:40)
      minimum time: < or = 240 Minutes (TWA)
      minimum time: > 10 Minutes (Ceiling)
      current analytical method: Gas Chromatography; GC/FID
      method reference: OSHA Analytical Method (OSHA 111)
      method classification: Fully Validated


    • sampling media: Diffusive Sampler (3M 3520 Organic Vapor Monitor)
      analytical solvent: Dimethylformamide/Carbon Disulfide (60:40)
      minimum time: < or = 240 Minutes (TWA)
      minimum time: > 10 Minutes (Ceiling)
      current analytical method: Gas Chromatography; GC/FID
      method reference: OSHA Analytical Method (OSHA 111)
      method classification: Fully Validated

    On-Site Sampling Techniques/Methods:

    • device: Detector Tube
      manufacturer: Gastec
      model/type: 122
      sampling information: 0.5 to 2 strokes
      upper measurement limit: 690 ppm
      detection limit: 1 ppm
      overall uncertainty: 16% for 10 to 100 ppm, 8% for 200 to 300 ppm
      method reference: on-site air secondary (SEI Certified)


    • device: Detector Tube
      manufacturer: Matheson-Kitagawa
      model/type: 8014-124SA
      sampling information: 1 stroke
      upper measurement limit: 500 ppm
      detection limit: approximately 5 ppm
      overall uncertainty: unknown
      method reference: on-site air secondary (SEI Certified)
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  Chemical Sampling Information:
  Toluene
  General Description
  Exposure Limits
  Health Factors
  Monitoring
     
     
     
     
     
     
 
 
 
 
 
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  Page last updated: 08/13/2004