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Laser Applications Lab
Laser Applications Laboratory (LAL)

On-line Monitoring

Project description: On-line process monitoring for laser-beam welding.
Category: Project with industrial partner (USCAR)


Weld and Monitor output

Simulated defects and associated responses from a weld sensor developed at Argonne.
(see larger size image).

Many systems for on-line monitoring or quality control have performed well in a laboratory environment but then failed on the production floor. Complexity, susceptibility to the environment, and cost have been the major causes of failure. LAL has developed a simple, rugged, and low-cost monitoring sensor for laser welding. A collaborative project with the automobile industry is underway to demonstrate the monitoring system's effectiveness on the factory floor. A detailed description of the weld sensor is available.

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  • Real-time Monitoring of Laser Beam Welding Using Infrared Weld Emissions
    [page in pdf format PDF (170KB)]
  • Powertrain Laser Workstations & Process Controls
    [page in pdf format PDF Presentation (2.5MB)]
  • "Powertrain Laser Workstations & Process Controls"
    - Presentation Notes -
    [page in pdf format PDF (74KB)]
  • IR Monitor Tracks Weld Defects in Auto Plant
    [page in pdf format PDF (109KB)]
  • Real-Time Monitoring of Laser Transformation Surface Hardening of Ferrous Alloys
    [page in pdf format PDF (173KB)]
  • Monitoring laser weld quality - Courtesy of SPAWR Industries -
    [page in pdf format PDF (288KB)]

» Go to:  [ Process Monitor for Laser Beam Welding ]
« Go back to: [ LAL Overview ] [ Industry-related projects list ]

Useful links

Internal links
External links
  • "On-Line Monitor Ensures Strong Laser-Beam Welds"
    Article in Trans Forum Newsletter, Volume 1, No. 2, Spring 1998
    Read the Article
  • "Strengthening the Bond: DaimlerChrysler plant adopts weld monitor developed by Argonne- industry partnership"
    featured in the Argonne Technology Transfer website
    Read the Article
  • SPAWR
    SPAWR Industries website

Related Downloads

page in pdf format  PDF documents

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Contact

Dr. Claude B. Reed
Laser Applications & Robotics Initiatives Section
fax: +1-630-252-5287


ARGONNE NATIONAL LABORATORY, Nuclear Engineering Division
9700 South Cass Ave., Argonne, IL 60439-4814
A U.S. Department of Energy laboratory managed by UChicago Argonne, LLC
 

Last modified on January 26, 2007 19:12 +0100