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Research Project: FIBER EXTRUSION TO IMPROVE USE AND PRODUCTION OF ETHANOL BYPRODUCTS

Location: Brookings, South Dakota

Title: Surface Characteristics and Flowability of Distillers Dried Grains with Solubles

Authors
item Bhadra, Rumela - SOUTH DAKOTA STATE UNIV
item Rosentrater, Kurt
item Muthukumarappan, K - SOUTH DAKOTA STATE UNIV

Submitted to: Meeting Proceedings
Publication Type: Proceedings/Symposium
Publication Acceptance Date: July 3, 2008
Publication Date: July 4, 2008
Publisher's URL: http://www.asabe.org
Citation: Bhadra, R., Rosentrater, K.A., Muthukumarappan, K. 2008. Surface Characteristics and Flowability of Distillers Dried Grains with Solubles. 2008 ASABE Annual International Meeting, Providence RI, June 29-July 2, 2008.

Interpretive Summary: With an annual production of approximately 6.5 billion gallons of fuel ethanol, and projected growth for the foreseeable future, supplies of coproducts such distillers dried grain with solubles (DDGS) are anticipated to continue to grow as well. DDGS is used primarily as livestock feed. Much of the DDGS must be shipped, often over large distances throughout the country, as much of the livestock (especially large dairies and feedlots) are outside the Corn Belt, where most of the ethanol plants are currently located. ¿Caking¿, or stickiness, among particles is an important issue related to DDGS, especially when it leads to flowability problems when it is stored and shipped, this problem needs to be alleviated. Towards that end, the objective of this study was to understand the surface nature and characteristics of DDGS particles. The study examined the distribution patterns of chemical components of DDGS particles using standard staining biological techniques and stereo light microscopy. Surface chemical composition was also studied using confocal laser microscopy. Cross sectional staining of DDGS particles indicated a higher amount of protein thickness versus carbohydrate thickness in surface layers from DDGS that had lower flow function index, and thus greater cohesiveness, which indicates possible flow problems. Additionally, surface fat staining suggests that higher surface fat also occurred in samples with worse flow problems.

Technical Abstract: With an annual production of approximately 6.5 billion gallons of fuel ethanol, and projected growth for the foreseeable future, supplies of coproducts such distillers dried grain with solubles (DDGS) are anticipated to continue to grow as well. DDGS is used primarily as livestock feed. Much of the DDGS must be shipped, often over large distances throughout the country, as much of the livestock (especially large dairies and feedlots) are outside the Corn Belt, where most of the ethanol plants are currently located. ¿Caking¿, or stickiness, among particles is an important issue related to DDGS, especially when it leads to flowability problems when it is stored and shipped, this problem needs to be alleviated. Towards that end, the objective of this study was to understand the surface nature and characteristics of DDGS particles. The study examined the distribution patterns of chemical components of DDGS particles using standard staining biological techniques and stereo light microscopy. Surface chemical composition was also studied using confocal laser microscopy. Cross sectional staining of DDGS particles indicated a higher amount of protein thickness versus carbohydrate thickness in surface layers from DDGS that had lower flow function index, and thus greater cohesiveness, which indicates possible flow problems. Additionally, surface fat staining suggests that higher surface fat also occurred in samples with worse flow problems.

   

 
Project Team
Rosentrater, Kurt
Dashiell, Kenton
 
Publications
   Publications
 
Related National Programs
  Quality and Utilization of Agricultural Products (306)
  Bioenergy & Energy Alternatives (307)
 
Related Projects
   ASSESSING THE MANUFACTURING POTENTIAL FOR ETHANOL PROCESSING RESIDUE STREAMS
   USE OF DDG AS A BIOCOMPOSITE FABRICATION MATERIAL
   ASSESS UTILITY AND VALUE OF DISTILLERS GRAINS AND MODIFIED DISTILLERS GRAINS
   IMPROVED USES AND VALUES FOR THE BYPRODUCTS OF THE DEVELOPING BIOFUELS INDUSTRY
   EXAMINING THE EFFECTS OF PROCESSING PARAMETERS ON PHYSICAL AND FLOW PROPERTIES OF DDGS
 
 
Last Modified: 11/08/2008
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