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OMB No. 2010-0032
Expiration Date 01/10/2010
Performance Track Membership Renewal Application
2007















3M ESPE
3M Company
Member since 2001



A090016



















General Information



Mr. Merrill Weidner
Sr. Environmental, Health, and Safety Engineer
949-798-8317
mjweidner@mmm.com
 



Commitment 1

Air Emissions
VOCs
All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc. Specific
3M ESPE's commitment is to reduce facility-wide solvent (VOC) emissions arising from wipe cleaning and label printing activities by 20 percent. Both of these activities are carried out at multiple locations and in association with multiple products/processes throughout the facility. The metric for this goal is facility-wide cleaning and printing solvent (VOC) emissions, based upon VOC content of the materials used. The metric will be normalized based upon inflation-adjusted sales value of facility-wide production. This is calculated by muplying the quanitity (e.g., units) of each product produced by the average selling price of each product. As the facility produces over 2,000 individual products, this normalization basis provides a measure of the facility's overall economic activity.
The facility will accomplish this goal through a combination of 1) materials substitution (use of no- or lower-VOC materials; 2) process changes; and, 3) changes to work practices and process techniques. (The inks/solvents, themselves, are generally mixtures comprised of numerous, individual VOC materials. The goal and reduction strategy are based upon reducing aggregated VOC solvent emissions--in total--rather than reducing emissions of any one constituent; and, the metric expresses aggregated emissions for this reason.)
No
Yes

2006 2009 
Pounds  
4,200 3,360 

Normalized goal

    

Quantities will be normalized to reflect changes in production volume based upon inflation-adjusted sales value of facility-wide production.

No

Commitment 2

Air Emissions
VOCs
All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc. Specific
3M ESPE commits to reducing facility-wide emissions of acetic acid by 40 percent. The emissions arise during the production of certain ceramic dental filler materials (multiple products) and occur in multiple processing steps.
This goal will be accomplished, primarily, through the installation of a regenerative thermal oxidizer for abatement of these and other emissions.
No
Yes


2006 2009 
Pounds  
4,462 2,677 


Normalized goal

    

The goal is normalized based upon production (pounds) of dried, intermediate filler materials where the acetic acid emissions occur.

No

Commitment 3

Waste
Hazardous waste generation
All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc. Specific
3M ESPE commits to a reduction of 20 percent in ethanol-containing hazardous waste generated during the production of dental adhesive materials produced through a (proprietary) solvent-exchange process. The metric for this goal is facility-wide ethanol waste generation.

The facility has not yet decided upon a specific strategy. Possible strategies include process change, on-site beneficial reuse of the ethanol waste material, and replacement of a solvent recovery system with a regenerative thermal oxidizer. Presently, condensed solvents are collected as a hazardous waste. The waste is, ultimately, incinerated to recover the energy content of the material. By replacing the condensor with a thermal oxidizer, solvent vapors will not be condensed and hazardous waste will not be generated. In a regenerative oxidizer, the heat content is also recovered and used to heat the oxidizer bed.

No
Yes


In the table below, please enter your facility's amount of hazardous waste, broken down by waste management method. Please enter both the amounts that you manage currently and that you intend to manage in 2009. Include all hazardous waste that is treated on-site or sent off-site.
Reduce Hazardous Waste 
 2006 2009

Incineration 13,90511,124Pounds
6.955.56


Normalized goal

    

This goal is normalized based upon production (pounds) of dental adhesives produced utilizing the above process.

No

Commitment 4

Energy Use
Total (non-transportation) energy use
All
Installation of more energy-efficient new and replacement production equipment; other improvements in process yields and energy efficiency; improvements in lighting, heating, and cooling efficiencies. (See Commitment No. 1 for a further description of the normalization basis for this goal.)
No
Yes


Reduce Total Energy Use
 2006 2009

 2006
 2009
6,150,9185,843,372Kwh 
00 
20,986.9319,937.59MMBtus
WECC California
 
20,986.93 19,937.59 

 2006
 2009
   
956 956 MMBtus 
   
   
   
   
   
   
   
   
   
   
   
   
   
   
 

   
956.00 956.00 

5,307.60 5,042.22 
 16,635.34 15,851.37 
 21,942.93 20,893.59 
 2,295.66 2,183.41 
  
2,295.66 2,183.41 


Normalized goal

    

The goal is normalized based upon inflation-adjusted, facility-wide production expressed as sales value of production.

No


Section C Attachments (if applicable):





Section E: Self-Certification of Continued Program Participation



On behalf of 3M ESPE, I certify that:

  • I have read and agree to the terms and conditions for Membership Renewal and Participation in the National Environmental Performance Track, as specified in the National Environmental Performance Track Program Guide and in the Renewal Application Instructions;

  • I have personally examined and am familiar with the information contained in this Renewal Application. The information contained in this Renewal Application is, to the best of my knowledge and based on reasonable inquiry, true, accurate, and complete, and I have no reason to believe the facility would not meet all program requirements;

  • My facility has an environmental management system (EMS), as defined in the Performance Track EMS requirements, including systems to maintain compliance with all applicable Federal, State, tribal, and local environmental requirements in place at the facility, and the EMS will be maintained for the duration of the facility's participation in the program

  • My facility has conducted an objective assessment of its compliance with all Federal, State, tribal, and local environmental requirements, and the facility has corrected all identified instances of potential or actual noncompliance;

  • Based on the foregoing compliance assessment and subsequent corrective actions (if any were necessary), my facility is, to the best of my knowledge and based on reasonable inquiry, currently in compliance with applicable Federal, State, tribal, and local environmental requirements.


I agree that EPA's decision whether to accept participants into or remove them from the National Environmental Performance Track is wholly discretionary, and I waive any right that may exist under any law to challenge EPA's acceptance or removal decision.

I am the senior facility manager and fully authorized to execute this statement on behalf of the corporation or other legal entity whose facility is applying to this program.



______________________________________________________
Mr.  Ed Cardenas
Plant Manager
(949) 863-1360
ecardenas@mmm.com
3M ESPE
2111 McGaw Ave
Irvine, CA 92614
,
A090016



Environmental Requirements Checklist



Facility Identification Information




(A RCRA number is used in the RCRAInfo database for Resource Conservation and Recovery Act (RCRA) programs).
Yes
CAD084160407

(A TRI number is used in the Toxics Release Inventory (TRI) for Emergency Planning and Community Right-to-Know Act).
No


(An AFS number is used in the AIRS Facility Subsystem of the Aerometric Information Retrieval System (AIRS) for Clean Air Act programs).
No


(A PCS/NPDES number is used in the Permit Compliance System (PCS) for Clean Water Act programs monitoring National Pollutant Discharge Elimination System (NPDES) permits).
No


(A FIFRA number is given to facilities regulated by the Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA)).
No



Air Characteristics



Yes

No

No

Yes

No



No

No


Yes
minor-source NSR, BACT

No

No

No


South Coast Air Quality Management District (SCAQMD) rules and regulations

Water Characteristics



No

No

No

No

No

No

No


California (state)/City of Irvine stormwater general permit requirements; Orange County (Sanitation District) discharge ordinances ("non-significant" discharger); categorical process "zero discharge" certification requirements.

Hazardous Waste Characteristics



Yes

No

No

No

California Health & Safety Code regulations pertaining to waste identification/characterization, accumulation and management.

Environmental Clean-Up, Restoration, and Corrective Action Characteristics



No


No


No

No

N/A

Other Environmental Characteristics



No

No

No

No

Yes

Yes

No

The facility manufactures dental products that are regulated by FDA and generally exempted from TSCA regulations. Potential TCSA applicability is limited to only a small number of non-production incidential chemical usages. The facility is required to submit hazardous materials disclosure and a California Hazardous Material "Business Plan" to comply with EPCRA Sections 311 and 312.