Facility's air permit has been amended for installation of a centralized Bark Burner to replace four (4) existing wood suspension burners on the dryers. In addition, the annual production rate is increased from 465MM square feet to 520MM square feet of OSB per year. This permit amendment 26002/PSD-TX-888M2 was approved by TCEQ on March 8, 2007. The new permit regarding installation of new unit "bark burner" will not affect our original commitments and as the matter of fact it will improve our commitment #1 in reduction of natural gas. However, the higher production rate, waste ash generation and project construction will increase our annual waste generation for the year 2007 and 2008 which will affect the facility's total non-hazardous waste generation to off-site landfill without affecting the Commitment #3 goal of reduction of 600-800 tons of landfill Pine Tar Waste to a recycleable material.
Clean Texas EMS Assessment
Texas Commission on Environmental Quality (TCEQ), Clean Texas EMS Assessment Team conducted their second EMS assessment audit on August 23-25, 2006 which resulted in site approval as a GOLD member and conditional approval as a highest level PLATINUM member of Clean Texas Program. The final approval for PLATINUM membership is pending for additional review by TCEQ EMS Audit Team. The TCEQ audit team performed a comprehensive facility-wide environmental audit related to the facility's EMS program including compliance, EMS SOPs, employees interview and TCEQ Check list. The result of this audit was that TCEQ Clean Texas recognized the Carthage OSB facility as a PLATINUM member )the highest level award) and Louisiana Pacific, Carthage OSB Plant received this award on May 2, 2007 in TCEQ trade show in Austin, Texas.
The facility's EMS Team members conduct continuous routine EMS inspection and document the result of their performance in Environmental Observation Cards and Employees Spot-Check. During the fiscal year of 2006 the EMS Team completed a total of 263 Environmental Observation Cards and 66 Employees Spot-Check Forms.
All of the EMS, internal and external audit issues will be documented in Corrective Action Program (CAP) as mandated by the Corporate Environmental Affairs Standard Operating Procedures (SOP). The CAP reports, monthly progress and CAP closures will be monitored in facility's Monthly Environmental Report (MER) by CEA. The majority of CAPs will be closed by the few weeks from the issuance date and the few major issues that requires capital expenditures must be closed no later than six months from the date of issuance.
Production of Oriented Strand Board (OSB) square footage on 3/8-inch basis.
2005-TechShield production, 113,984,190 sf. 2008-TechShield production, 115,484,190 sf 75 KwH saving per 1,000 sf of TechShield.