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OMB No. 2010-0032
Performance Track Membership Renewal Application
2004















Firestone Agricultural Tire Company




A070012






















Commitment 1

Material Use
Hazardous Materials Use
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your goal on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.Specific
Eliminate the use of slab lube soap containing glycol ethers (a Form R reportable toxic chemical). Slab lube soap is used to cool and keep sheets of mixed rubber from sticking together.

Product reformulation - the current slab lube soap (containing up to 6% glycol ethers) will be replaced with a soap that does not contain glycol ethers. Currently FSAG uses about 200,000 pounds of slab lube soap annually.

No
Yes



2003 2006 
Pounds  
198,880 


Actual goal


Rubber production

No


Commitment 2

Air Emissions
Emissions of Toxics
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.Specific
Eliminate Hazardous Air Pollutant (HAP )Emissions from striping and marking inks used at the facility. The striping and marking inks are used to identify tires and tire components before, during and after production.

Product reformulation - the 9 striping and marking inks utilized at the facility will be reformulated such that they no longer contain hexane, ethylbenzene or xylene (all three are HAPs).

No
Yes



2003 2006 
Tons  
0.24 0.00 


Actual goal


Tire and tire component production

Yes

Tire MACT - under the tire MACT do not have to eliminate the use/emission of HAPs, therefore this commitment exceeds the MACT requirements.



Commitment 3

Waste
Non-Hazardous Waste Generation
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.Specific
Reduce the generation and subsequent landfilling of carbon black, a non-hazardous waste by 80%.

Reuse and recycling back into the process

No
Yes


In the table below, please enter your facility's amount of non-hazardous waste, broken down by waste management method. Please enter both the amounts that you manage currently and that you intend to manage in 2006. "Waste" is defined as all materials that are sent off-site that are neither product nor product packaging.
Reduce Non-Hazardous Waste 
 2003 2006

Landfill 394,80078,960Pounds
197.4039.48


Actual goal


Tire production (adjusted weight warehoused) and shipout rubber

Yes

Special Waste Permit - 1.8 million pounds per year. Special waste includes banbury sludge, process fines and carbon black. The commitment exceeds requirements because FSAG will reduce the generation of carbon black waste via reuse and recycling rather than landfilling this waste.



Commitment 4

Energy Use
Total (non-transportation) Energy Use
 All measurements should represent the performance level for the indicator across the entire facility. For many indicators, however, you may choose to focus your commitment on a specific subset of the indicator, e.g. a specific material, a specific group of toxic air emissions, a particular waste component, a specific VOC, etc.All

Reduce energy consumption by 1.5%; the energy reduction projects may include: insulation projects, process changes, conservation projects, machine improvements, installation of variable speed drives, seasonal preparations, etc.

No
Yes


Reduce Total Energy Use 
  2003 2006
 

1,251,983 1,233,203 MMBtus 
   
1,251,983.00 1,233,203.00 
   
1,379,835 1,359,137 MMBtus 
   
   
   
   
   
   
   
   
   
   
   
   
   

   
1,379,835.00 1,359,137.00 
45,071.39 44,395.31 
 2,586,746.61 2,547,944.69 
 2,631,818.00 2,592,340.00 
 401,255.45 395,236.53 
  
401,255.45 395,236.53 


Normalized goal


Production data (i.e. monthly adjusted weight of tires into the warehouse + rubber shipped to other facilities) and Heating/Cooling Degree Days (HDD/CDD)

No




Attachments (if applicable) :



Section E: Self-Certification of Continued Program Participation



On behalf of Firestone Agricultural Tire Company, I certify that:

  • I have read and agree to the terms and conditions for Membership Renewal and Participation in the National Environmental Performance Track, as specified in the National Environmental Performance Track Program Guide and in the Renewal Application Instructions;

  • I have personally examined and am familiar with the information contained in this Renewal Application. The information contained in this Renewal Application is, to the best of my knowledge and based on reasonable inquiry, true, accurate, and complete, and I have no reason to believe the facility would not meet all program requirements;

  • My facility has an environmental management system (EMS), as defined in the Performance Track EMS requirements, including systems to maintain compliance with all applicable Federal, State, tribal, and local environmental requirements in place at the facility, and the EMS will be maintained for the duration of the facility's participation in the program

  • My facility has conducted an objective assessment of its compliance with all Federal, State, tribal, and local environmental requirements, and the facility has corrected all identified instances of potential or actual noncompliance;

  • Based on the foregoing compliance assessment and subsequent corrective actions (if any were necessary), my facility is, to the best of my knowledge and based on reasonable inquiry, currently in compliance with applicable Federal, State, tribal, and local environmental requirements.


I agree that EPA's decision whether to accept participants into or remove them from the National Environmental Performance Track is wholly discretionary, and I waive any right that may exist under any law to challenge EPA's acceptance or removal decision.

I am the senior facility manager and fully authorized to execute this statement on behalf of the corporation or other legal entity whose facility is applying to this program.



______________________________________________________
Mr.  John W. Poage
Plant Engineer
515-243-1211 x5461
poagejohn@firestoneag.com
Firestone Agricultural Tire Company
Second Avenue & Hoffman Road
DesMoines, IA 50313
,
A070012