PHMSA Pipeline Safety Program

Stakeholder Communications

Home General Public Local Officials State Regulators Federal Agencies Emergency Officials Advocates Industry Excavators

Site Pages

Pipeline Basics

Safety Standards

Inspection

Enforcement

Incident & Mileage Reports

Damage Prevention

Alternative Fuels

Community Assistance and Technical Services

Land Use Planning

Public Meetings

Public Awareness

Liquefied Natural Gas

Pipeline Library

Pipeline Glossary

Links

State-specific information:

Significant Pipeline Incidents By Cause

This report is a sub-report of the PHMSA Significant Pipeline Incidents report. As such, it represents Significant Incidents (A) only over the time period and pipeline system specified.

The data source for this table is the PHMSA Filtered Incident Files. (1) (2) (3)

More Pipeline Incidents and Mileage Reports are available.

National All Pipeline Systems: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 25 6.9% 0 1 $103,558,265 9.5%
CORROSION, INTERNAL 27 7.5% 0 1 $10,403,220 0.9%
Sub Total 52 14.5% 0 2 $113,961,485 10.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 7 1.9% 0 1 $1,709,247 0.1%
THIRD PARTY EXCAVATION DAMAGE 38 10.6% 2 9 $13,745,134 1.2%
Sub Total 45 12.5% 2 10 $15,454,381 1.4%
HUMAN ERROR
INCORRECT OPERATION 18 5.0% 3 7 $2,625,379 0.2%
Sub Total 18 5.0% 3 7 $2,625,379 0.2%
MATERIAL FAILURE
BODY OF PIPE 15 4.1% 0 1 $7,718,703 0.7%
BUTT WELD 4 1.1% 0 0 $1,856,309 0.1%
COMPONENT 16 4.4% 0 0 $4,391,011 0.4%
FILLET WELD 1 0.2% 0 0 $16,886,102 1.5%
JOINT 3 0.8% 0 0 $465,536 0.0%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 12 3.3% 0 0 $2,787,618 0.2%
PIPE SEAM WELD 8 2.2% 0 0 $8,584,390 0.7%
RUPTURED OR LEAKING SEAL/PUMP PACKING 7 1.9% 0 0 $582,468 0.0%
THREADS STRIPPED, BROKEN PIPE COUPLING 7 1.9% 0 0 $420,359 0.0%
Sub Total 73 20.3% 0 1 $43,692,502 4.0%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 10 2.7% 0 2 $163,918,570 15.0%
HEAVY RAINS/FLOODS 44 12.2% 0 0 $609,069,942 56.0%
HIGH WINDS 14 3.9% 1 0 $66,990,143 6.1%
LIGHTNING 4 1.1% 0 0 $1,956,314 0.1%
TEMPERATURE 5 1.4% 0 0 $6,046,713 0.5%
Sub Total 77 21.5% 1 2 $847,981,684 78.0%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 26 7.2% 1 9 $19,111,867 1.7%
FIRE/EXPLOSION AS PRIMARY CAUSE 23 6.4% 1 1 $6,780,288 0.6%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 4 1.1% 0 0 $9,195,869 0.8%
VANDALISM 2 0.5% 3 3 $114,105 0.0%
Sub Total 55 15.3% 5 13 $35,202,130 3.2%
ALL OTHER CAUSES
MISCELLANEOUS 22 6.1% 0 3 $7,276,719 0.6%
UNKNOWN 13 3.6% 5 10 $19,578,445 1.8%
VARIOUS 3 0.8% 0 0 $1,350,394 0.1%
Sub Total 38 10.6% 5 13 $28,205,560 2.5%
Totals 358 100.0% 16 48 $1,087,123,124 100.0%
National, All Pipeline Systems, 2005
National Hazardous Liquid: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 14 11.0% 0 1 $6,861,153 4.3%
CORROSION, INTERNAL 14 11.0% 0 0 $1,069,392 0.6%
Sub Total 28 22.0% 0 1 $7,930,546 5.0%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 2.3% 0 0 $1,185,820 0.7%
THIRD PARTY EXCAVATION DAMAGE 9 7.0% 0 1 $3,513,742 2.2%
Sub Total 12 9.4% 0 1 $4,699,562 2.9%
HUMAN ERROR
INCORRECT OPERATION 8 6.3% 1 0 $826,103 0.5%
Sub Total 8 6.3% 1 0 $826,103 0.5%
MATERIAL FAILURE
BODY OF PIPE 8 6.3% 0 0 $4,631,896 2.9%
BUTT WELD 2 1.5% 0 0 $87,853 0.0%
COMPONENT 10 7.8% 0 0 $1,633,421 1.0%
FILLET WELD 1 0.7% 0 0 $16,886,102 10.6%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 2 1.5% 0 0 $14,403 0.0%
PIPE SEAM WELD 8 6.3% 0 0 $8,584,390 5.4%
RUPTURED OR LEAKING SEAL/PUMP PACKING 7 5.5% 0 0 $582,468 0.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 5 3.9% 0 0 $207,303 0.1%
Sub Total 43 33.8% 0 0 $32,627,839 20.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 1.5% 0 0 $23,761,323 14.9%
HEAVY RAINS/FLOODS 4 3.1% 0 0 $41,220,063 25.9%
HIGH WINDS 6 4.7% 0 0 $28,866,270 18.1%
LIGHTNING 3 2.3% 0 0 $1,523,170 0.9%
TEMPERATURE 2 1.5% 0 0 $5,506,889 3.4%
Sub Total 17 13.3% 0 0 $100,877,717 63.5%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 3 2.3% 0 0 $2,463,293 1.5%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 3 2.3% 0 0 $7,477,434 4.7%
Sub Total 6 4.7% 0 0 $9,940,727 6.2%
ALL OTHER CAUSES
MISCELLANEOUS 10 7.8% 0 0 $878,395 0.5%
UNKNOWN 2 1.5% 1 0 $908,361 0.5%
VARIOUS 1 0.7% 0 0 $160 0.0%
Sub Total 13 10.2% 1 0 $1,786,918 1.1%
Totals 127 100.0% 2 2 $158,689,415 100.0%
National, Hazardous Liquid, 2005
National Hazardous Liquid Onshore: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 14 11.0% 0 1 $6,861,153 4.3%
CORROSION, INTERNAL 14 11.0% 0 0 $1,069,392 0.6%
Sub Total 28 22.0% 0 1 $7,930,546 5.0%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 3 2.3% 0 0 $1,185,820 0.7%
THIRD PARTY EXCAVATION DAMAGE 9 7.0% 0 1 $3,513,742 2.2%
Sub Total 12 9.4% 0 1 $4,699,562 2.9%
HUMAN ERROR
INCORRECT OPERATION 8 6.3% 1 0 $826,103 0.5%
Sub Total 8 6.3% 1 0 $826,103 0.5%
MATERIAL FAILURE
BODY OF PIPE 8 6.3% 0 0 $4,631,896 2.9%
BUTT WELD 2 1.5% 0 0 $87,853 0.0%
COMPONENT 9 7.0% 0 0 $1,617,221 1.0%
FILLET WELD 1 0.7% 0 0 $16,886,102 10.6%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 2 1.5% 0 0 $14,403 0.0%
PIPE SEAM WELD 8 6.3% 0 0 $8,584,390 5.4%
RUPTURED OR LEAKING SEAL/PUMP PACKING 7 5.5% 0 0 $582,468 0.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 5 3.9% 0 0 $207,303 0.1%
Sub Total 42 33.0% 0 0 $32,611,638 20.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 1.5% 0 0 $23,761,323 14.9%
HEAVY RAINS/FLOODS 3 2.3% 0 0 $40,459,720 25.5%
HIGH WINDS 1 0.7% 0 0 $0 0.0%
LIGHTNING 3 2.3% 0 0 $1,523,170 0.9%
TEMPERATURE 2 1.5% 0 0 $5,506,889 3.4%
Sub Total 11 8.6% 0 0 $71,251,103 44.9%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 2 1.5% 0 0 $303,226 0.1%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 3 2.3% 0 0 $7,477,434 4.7%
Sub Total 5 3.9% 0 0 $7,780,661 4.9%
ALL OTHER CAUSES
MISCELLANEOUS 9 7.0% 0 0 $694,789 0.4%
UNKNOWN 2 1.5% 1 0 $908,361 0.5%
VARIOUS 1 0.7% 0 0 $160 0.0%
Sub Total 12 9.4% 1 0 $1,603,312 1.0%
Totals 118 92.9% 2 2 $126,702,928 79.8%
National, Hazardous Liquid Onshore, 2005
National Hazardous Liquid Offshore: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
MATERIAL FAILURE
COMPONENT 1 0.7% 0 0 $16,200 0.0%
Sub Total 1 0.7% 0 0 $16,200 0.0%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 1 0.7% 0 0 $760,343 0.4%
HIGH WINDS 5 3.9% 0 0 $28,866,270 18.1%
Sub Total 6 4.7% 0 0 $29,626,614 18.6%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 0.7% 0 0 $2,160,066 1.3%
Sub Total 1 0.7% 0 0 $2,160,066 1.3%
ALL OTHER CAUSES
MISCELLANEOUS 1 0.7% 0 0 $183,605 0.1%
Sub Total 1 0.7% 0 0 $183,605 0.1%
Totals 9 7.0% 0 0 $31,986,486 20.1%
National, Hazardous Liquid Offshore, 2005
National Gas Transmission: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 8 7.3% 0 0 $96,280,620 40.6%
CORROSION, INTERNAL 6 5.5% 0 0 $5,093,413 2.1%
Sub Total 14 12.8% 0 0 $101,374,034 42.7%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 2 1.8% 0 0 $298,483 0.1%
THIRD PARTY EXCAVATION DAMAGE 8 7.3% 0 1 $1,680,829 0.7%
Sub Total 10 9.1% 0 1 $1,979,312 0.8%
HUMAN ERROR
INCORRECT OPERATION 3 2.7% 0 1 $798,652 0.3%
Sub Total 3 2.7% 0 1 $798,652 0.3%
MATERIAL FAILURE
BODY OF PIPE 5 4.5% 0 0 $2,628,274 1.1%
BUTT WELD 2 1.8% 0 0 $1,768,456 0.7%
COMPONENT 3 2.7% 0 0 $1,807,202 0.7%
JOINT 2 1.8% 0 0 $355,373 0.1%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 7 6.4% 0 0 $2,148,885 0.9%
THREADS STRIPPED, BROKEN PIPE COUPLING 2 1.8% 0 0 $213,055 0.0%
Sub Total 21 19.2% 0 0 $8,921,248 3.7%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 1.8% 0 0 $639,594 0.2%
HEAVY RAINS/FLOODS 34 31.1% 0 0 $60,470,367 25.5%
HIGH WINDS 5 4.5% 0 0 $29,846,530 12.5%
Sub Total 41 37.6% 0 0 $90,956,492 38.3%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 7 6.4% 0 1 $9,737,391 4.1%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.9% 0 0 $103,194 0.0%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.9% 0 0 $1,718,434 0.7%
Sub Total 9 8.2% 0 1 $11,559,021 4.8%
ALL OTHER CAUSES
MISCELLANEOUS 8 7.3% 0 1 $4,781,829 2.0%
UNKNOWN 3 2.7% 0 1 $16,689,493 7.0%
Sub Total 11 10.0% 0 2 $21,471,322 9.0%
Totals 109 100.0% 0 5 $237,060,084 100.0%
National, Gas Transmission, 2005
National Gas Transmission Onshore: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 8 7.3% 0 0 $96,280,620 40.6%
CORROSION, INTERNAL 2 1.8% 0 0 $204,677 0.0%
Sub Total 10 9.1% 0 0 $96,485,297 40.7%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 2 1.8% 0 0 $298,483 0.1%
THIRD PARTY EXCAVATION DAMAGE 8 7.3% 0 1 $1,680,829 0.7%
Sub Total 10 9.1% 0 1 $1,979,312 0.8%
HUMAN ERROR
INCORRECT OPERATION 2 1.8% 0 1 $111,553 0.0%
Sub Total 2 1.8% 0 1 $111,553 0.0%
MATERIAL FAILURE
BODY OF PIPE 4 3.6% 0 0 $2,520,271 1.0%
BUTT WELD 2 1.8% 0 0 $1,768,456 0.7%
JOINT 2 1.8% 0 0 $355,373 0.1%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 7 6.4% 0 0 $2,148,885 0.9%
THREADS STRIPPED, BROKEN PIPE COUPLING 2 1.8% 0 0 $213,055 0.0%
Sub Total 17 15.6% 0 0 $7,006,043 2.9%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 1.8% 0 0 $639,594 0.2%
HEAVY RAINS/FLOODS 7 6.4% 0 0 $5,583,656 2.3%
HIGH WINDS 2 1.8% 0 0 $294,959 0.1%
Sub Total 11 10.0% 0 0 $6,518,210 2.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 3 2.7% 0 1 $910,917 0.3%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 0.9% 0 0 $103,194 0.0%
Sub Total 4 3.6% 0 1 $1,014,111 0.4%
ALL OTHER CAUSES
MISCELLANEOUS 7 6.4% 0 1 $4,284,984 1.8%
UNKNOWN 2 1.8% 0 1 $16,527,488 6.9%
Sub Total 9 8.2% 0 2 $20,812,472 8.7%
Totals 63 57.8% 0 5 $133,927,001 56.5%
National, Gas Transmission Onshore, 2005
National Gas Transmission Offshore: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, INTERNAL 4 3.6% 0 0 $4,888,736 2.0%
Sub Total 4 3.6% 0 0 $4,888,736 2.0%
HUMAN ERROR
INCORRECT OPERATION 1 0.9% 0 0 $687,098 0.2%
Sub Total 1 0.9% 0 0 $687,098 0.2%
MATERIAL FAILURE
BODY OF PIPE 1 0.9% 0 0 $108,003 0.0%
COMPONENT 3 2.7% 0 0 $1,807,202 0.7%
Sub Total 4 3.6% 0 0 $1,915,205 0.8%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 27 24.7% 0 0 $54,886,711 23.1%
HIGH WINDS 3 2.7% 0 0 $29,551,570 12.4%
Sub Total 30 27.5% 0 0 $84,438,281 35.6%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 4 3.6% 0 0 $8,826,474 3.7%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.9% 0 0 $1,718,434 0.7%
Sub Total 5 4.5% 0 0 $10,544,909 4.4%
ALL OTHER CAUSES
MISCELLANEOUS 1 0.9% 0 0 $496,845 0.2%
UNKNOWN 1 0.9% 0 0 $162,004 0.0%
Sub Total 2 1.8% 0 0 $658,850 0.2%
Totals 46 42.2% 0 0 $103,133,082 43.5%
National, Gas Transmission Offshore, 2005
National Gas Gathering: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 2 11.1% 0 0 $296,626 0.1%
CORROSION, INTERNAL 6 33.3% 0 0 $3,802,902 2.4%
Sub Total 8 44.4% 0 0 $4,099,528 2.6%
HUMAN ERROR
INCORRECT OPERATION 1 5.5% 0 2 $0 0.0%
Sub Total 1 5.5% 0 2 $0 0.0%
MATERIAL FAILURE
COMPONENT 1 5.5% 0 0 $194,309 0.1%
Sub Total 1 5.5% 0 0 $194,309 0.1%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 16.6% 0 0 $138,859,384 90.0%
HEAVY RAINS/FLOODS 2 11.1% 0 0 $500,450 0.3%
HIGH WINDS 2 11.1% 0 0 $8,277,342 5.3%
Sub Total 7 38.8% 0 0 $147,637,176 95.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 5.5% 0 0 $2,271,241 1.4%
Sub Total 1 5.5% 0 0 $2,271,241 1.4%
Totals 18 100.0% 0 2 $154,202,256 100.0%
National, Gas Gathering, 2005
National Gas Distribution: Significant Incident Details: 2005
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 1 0.9% 0 0 $119,864 0.0%
CORROSION, INTERNAL 1 0.9% 0 1 $437,511 0.0%
Sub Total 2 1.9% 0 1 $557,376 0.1%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 2 1.9% 0 1 $224,944 0.0%
THIRD PARTY EXCAVATION DAMAGE 21 20.1% 2 7 $8,550,562 1.5%
Sub Total 23 22.1% 2 8 $8,775,506 1.6%
HUMAN ERROR
INCORRECT OPERATION 6 5.7% 2 4 $1,000,624 0.1%
Sub Total 6 5.7% 2 4 $1,000,624 0.1%
MATERIAL FAILURE
BODY OF PIPE 2 1.9% 0 1 $458,533 0.0%
COMPONENT 2 1.9% 0 0 $756,078 0.1%
JOINT 1 0.9% 0 0 $110,163 0.0%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 3 2.8% 0 0 $624,329 0.1%
Sub Total 8 7.6% 0 1 $1,949,104 0.3%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 2.8% 0 2 $658,269 0.1%
HEAVY RAINS/FLOODS 4 3.8% 0 0 $506,879,060 94.3%
HIGH WINDS 1 0.9% 1 0 $0 0.0%
LIGHTNING 1 0.9% 0 0 $433,143 0.0%
TEMPERATURE 3 2.8% 0 0 $539,824 0.1%
Sub Total 12 11.5% 1 2 $508,510,297 94.6%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 15 14.4% 1 8 $4,639,940 0.8%
FIRE/EXPLOSION AS PRIMARY CAUSE 22 21.1% 1 1 $6,677,093 1.2%
VANDALISM 2 1.9% 3 3 $114,105 0.0%
Sub Total 39 37.5% 5 12 $11,431,140 2.1%
ALL OTHER CAUSES
MISCELLANEOUS 4 3.8% 0 2 $1,616,494 0.3%
UNKNOWN 8 7.6% 4 9 $1,980,590 0.3%
VARIOUS 2 1.9% 0 0 $1,350,233 0.2%
Sub Total 14 13.4% 4 11 $4,947,319 0.9%
Totals 104 100.0% 14 39 $537,171,369 100.0%
National, Gas Distribution, 2005

Notes

  1. Significant Incidents are those incidents reported by pipeline operators with any of the following conditions are met: 1) fatality or injury requiring in-patient hospitalization. 2) $50,000 or more in total costs, measured in 1984 dollars. 3) highly volatile liquid releases of 5 barrels or more or other liquid releases of 50 barrels or more. 4) liquid releases resulting in an unintentional fire or explosion. Note: Significant Incidents include all Serious Incidents. Unless otherwise noted, any counts of Significant Incidents also include Serious Incidents.
  2. Costs in the current year (2008) are nominal (as reported). The costs for incidents prior to 2008 are presented in 2007 dollars. Cost of Gas lost is indexed via the Energy Information Administration, Natural Gas City Gate Prices. All other costs are adjusted via the Bureau of Economic Analysis, Government Printing Office inflation values.
  3. For years 2002 and later, property damage is estimated as the sum of all public and private costs reported in the 30-day incident report. For years prior to 2002, accident report forms did not include a breakdown of public and private costs so property damage for these years is the reported total property damage field in the report. All costs prior to 2008 are expressed in 2007 dollars. Costs in current year (2008) are nominal.

Sources

  1. PHMSA Hazardous Liquid Filtered Incidents File - October 14, 2008
  2. PHMSA Gas Transmission Filtered Incidents File - October 14, 2008
  3. PHMSA Gas Distribution Filtered Incidents File - October 14, 2008

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

Feedback | Information Highlights Directory | Privacy Policy | Accessibility Policy | ©2005-2008 PHMSA | Generated: 10/24/08 04:49:56 PM