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Significant Pipeline Incidents By Cause

This report is a sub-report of the PHMSA Significant Pipeline Incidents report. As such, it represents Significant Incidents (A) only over the time period and pipeline system specified.

The data source for this table is the PHMSA Filtered Incident Files. (1) (2) (3)

More Pipeline Incidents and Mileage Reports are available.

National All Pipeline Systems: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 37 11.2% 1 14 $32,613,086 11.8%
CORROSION, INTERNAL 28 8.4% 0 0 $8,219,925 2.9%
Sub Total 65 19.7% 1 14 $40,833,012 14.8%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 7 2.1% 0 1 $1,470,293 0.5%
THIRD PARTY EXCAVATION DAMAGE 52 15.7% 5 7 $17,900,658 6.5%
VARIOUS 8 2.4% 1 2 $2,451,690 0.8%
Sub Total 67 20.3% 6 10 $21,822,643 7.9%
HUMAN ERROR
INCORRECT OPERATION 13 3.9% 2 9 $1,332,968 0.4%
Sub Total 13 3.9% 2 9 $1,332,968 0.4%
MATERIAL FAILURE
BODY OF PIPE 8 2.4% 0 0 $3,293,863 1.2%
BUTT WELD 2 0.6% 0 0 $159,295 0.0%
COMPONENT 13 3.9% 0 2 $15,414,565 5.6%
FILLET WELD 3 0.9% 0 0 $472,982 0.1%
JOINT 6 1.8% 2 1 $1,899,427 0.6%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 15 4.5% 0 0 $1,599,077 0.5%
PIPE SEAM WELD 2 0.6% 0 0 $300,479 0.1%
RUPTURED OR LEAKING SEAL/PUMP PACKING 8 2.4% 0 0 $1,223,440 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 4 1.2% 0 1 $199,515 0.0%
VARIOUS 3 0.9% 0 0 $913,096 0.3%
Sub Total 64 19.3% 2 4 $25,475,745 9.2%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 9 2.7% 0 1 $64,509,553 23.5%
HEAVY RAINS/FLOODS 16 4.8% 0 1 $22,597,376 8.2%
HIGH WINDS 6 1.8% 0 0 $42,608,737 15.5%
LIGHTNING 3 0.9% 0 0 $2,968,765 1.0%
TEMPERATURE 4 1.2% 3 1 $871,739 0.3%
VARIOUS 8 2.4% 0 4 $2,206,740 0.8%
Sub Total 46 13.9% 3 7 $135,762,913 49.4%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 16 4.8% 1 2 $10,687,468 3.8%
FIRE/EXPLOSION AS PRIMARY CAUSE 19 5.7% 0 4 $7,639,889 2.7%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 2 0.6% 0 0 $2,907,859 1.0%
VANDALISM 2 0.6% 0 0 $822,333 0.3%
Sub Total 39 11.8% 1 6 $22,057,550 8.0%
ALL OTHER CAUSES
MISCELLANEOUS 20 6.0% 2 6 $3,552,407 1.2%
UNKNOWN 6 1.8% 2 2 $19,885,681 7.2%
VARIOUS 10 3.0% 4 2 $3,831,811 1.4%
Sub Total 36 10.9% 8 10 $27,269,899 9.9%
Totals 330 100.0% 23 60 $274,554,732 100.0%
National, All Pipeline Systems, 2004
National Hazardous Liquid: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 25 18.6% 0 12 $30,270,805 18.9%
CORROSION, INTERNAL 11 8.2% 0 0 $2,415,227 1.5%
Sub Total 36 26.8% 0 12 $32,686,032 20.5%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 6 4.4% 0 0 $1,385,704 0.8%
THIRD PARTY EXCAVATION DAMAGE 16 11.9% 5 3 $6,483,619 4.0%
Sub Total 22 16.4% 5 3 $7,869,323 4.9%
HUMAN ERROR
INCORRECT OPERATION 4 2.9% 0 0 $122,978 0.0%
Sub Total 4 2.9% 0 0 $122,978 0.0%
MATERIAL FAILURE
BODY OF PIPE 3 2.2% 0 0 $2,061,852 1.2%
BUTT WELD 1 0.7% 0 0 $25,151 0.0%
COMPONENT 11 8.2% 0 1 $15,108,077 9.4%
FILLET WELD 2 1.4% 0 0 $195,741 0.1%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 8 5.9% 0 0 $241,256 0.1%
PIPE SEAM WELD 2 1.4% 0 0 $300,479 0.1%
RUPTURED OR LEAKING SEAL/PUMP PACKING 8 5.9% 0 0 $1,223,440 0.7%
THREADS STRIPPED, BROKEN PIPE COUPLING 3 2.2% 0 0 $199,406 0.1%
Sub Total 38 28.3% 0 1 $19,355,405 12.1%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 4 2.9% 0 0 $28,159,033 17.6%
HEAVY RAINS/FLOODS 1 0.7% 0 0 $504,872 0.3%
HIGH WINDS 6 4.4% 0 0 $42,608,737 26.7%
LIGHTNING 3 2.2% 0 0 $2,968,765 1.8%
TEMPERATURE 2 1.4% 0 0 $434,327 0.2%
Sub Total 16 11.9% 0 0 $74,675,737 46.8%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 4 2.9% 0 0 $1,572,775 0.9%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.7% 0 0 $2,344,692 1.4%
VANDALISM 1 0.7% 0 0 $702,045 0.4%
Sub Total 6 4.4% 0 0 $4,619,512 2.9%
ALL OTHER CAUSES
MISCELLANEOUS 9 6.7% 0 0 $496,615 0.3%
UNKNOWN 2 1.4% 0 0 $19,361,856 12.1%
VARIOUS 1 0.7% 0 0 $187,080 0.1%
Sub Total 12 8.9% 0 0 $20,045,552 12.5%
Totals 134 100.0% 5 16 $159,374,542 100.0%
National, Hazardous Liquid, 2004
National Hazardous Liquid Onshore: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 25 18.6% 0 12 $30,270,805 18.9%
CORROSION, INTERNAL 11 8.2% 0 0 $2,415,227 1.5%
Sub Total 36 26.8% 0 12 $32,686,032 20.5%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 6 4.4% 0 0 $1,385,704 0.8%
THIRD PARTY EXCAVATION DAMAGE 16 11.9% 5 3 $6,483,619 4.0%
Sub Total 22 16.4% 5 3 $7,869,323 4.9%
HUMAN ERROR
INCORRECT OPERATION 4 2.9% 0 0 $122,978 0.0%
Sub Total 4 2.9% 0 0 $122,978 0.0%
MATERIAL FAILURE
BODY OF PIPE 3 2.2% 0 0 $2,061,852 1.2%
BUTT WELD 1 0.7% 0 0 $25,151 0.0%
COMPONENT 10 7.4% 0 1 $1,985,718 1.2%
FILLET WELD 2 1.4% 0 0 $195,741 0.1%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 8 5.9% 0 0 $241,256 0.1%
PIPE SEAM WELD 2 1.4% 0 0 $300,479 0.1%
RUPTURED OR LEAKING SEAL/PUMP PACKING 7 5.2% 0 0 $672,302 0.4%
THREADS STRIPPED, BROKEN PIPE COUPLING 3 2.2% 0 0 $199,406 0.1%
Sub Total 36 26.8% 0 1 $5,681,908 3.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 2.2% 0 0 $1,914,129 1.2%
HEAVY RAINS/FLOODS 1 0.7% 0 0 $504,872 0.3%
HIGH WINDS 1 0.7% 0 0 $15,995,479 10.0%
LIGHTNING 3 2.2% 0 0 $2,968,765 1.8%
TEMPERATURE 2 1.4% 0 0 $434,327 0.2%
Sub Total 10 7.4% 0 0 $21,817,575 13.6%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 3 2.2% 0 0 $479,246 0.3%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.7% 0 0 $2,344,692 1.4%
VANDALISM 1 0.7% 0 0 $702,045 0.4%
Sub Total 5 3.7% 0 0 $3,525,984 2.2%
ALL OTHER CAUSES
MISCELLANEOUS 9 6.7% 0 0 $496,615 0.3%
UNKNOWN 1 0.7% 0 0 $115,535 0.0%
VARIOUS 1 0.7% 0 0 $187,080 0.1%
Sub Total 11 8.2% 0 0 $799,231 0.5%
Totals 124 92.5% 5 16 $72,503,033 45.4%
National, Hazardous Liquid Onshore, 2004
National Hazardous Liquid Offshore: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
MATERIAL FAILURE
COMPONENT 1 0.7% 0 0 $13,122,358 8.2%
RUPTURED OR LEAKING SEAL/PUMP PACKING 1 0.7% 0 0 $551,138 0.3%
Sub Total 2 1.4% 0 0 $13,673,497 8.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 1 0.7% 0 0 $26,244,903 16.4%
HIGH WINDS 5 3.7% 0 0 $26,613,258 16.7%
Sub Total 6 4.4% 0 0 $52,858,162 33.1%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 1 0.7% 0 0 $1,093,528 0.6%
Sub Total 1 0.7% 0 0 $1,093,528 0.6%
ALL OTHER CAUSES
UNKNOWN 1 0.7% 0 0 $19,246,320 12.0%
Sub Total 1 0.7% 0 0 $19,246,320 12.0%
Totals 10 7.4% 0 0 $86,871,508 54.5%
National, Hazardous Liquid Offshore, 2004
National Gas Transmission: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 6 9.6% 0 0 $1,327,092 3.4%
CORROSION, INTERNAL 12 19.3% 0 0 $3,933,623 10.2%
Sub Total 18 29.0% 0 0 $5,260,716 13.7%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 1.6% 0 1 $84,589 0.2%
THIRD PARTY EXCAVATION DAMAGE 12 19.3% 0 0 $2,417,516 6.3%
Sub Total 13 20.9% 0 1 $2,502,106 6.5%
HUMAN ERROR
INCORRECT OPERATION 1 1.6% 0 0 $94,841 0.2%
Sub Total 1 1.6% 0 0 $94,841 0.2%
MATERIAL FAILURE
BODY OF PIPE 4 6.4% 0 0 $669,748 1.7%
BUTT WELD 1 1.6% 0 0 $134,144 0.3%
COMPONENT 1 1.6% 0 0 $306,488 0.8%
FILLET WELD 1 1.6% 0 0 $277,241 0.7%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 6 9.6% 0 0 $1,268,589 3.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 1.6% 0 1 $109 0.0%
Sub Total 14 22.5% 0 1 $2,656,320 6.9%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 7 11.2% 0 0 $19,422,224 50.7%
Sub Total 7 11.2% 0 0 $19,422,224 50.7%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 4 6.4% 0 0 $5,899,887 15.4%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 1.6% 0 0 $1,081,329 2.8%
Sub Total 5 8.0% 0 0 $6,981,216 18.2%
ALL OTHER CAUSES
MISCELLANEOUS 3 4.8% 0 0 $1,212,398 3.1%
UNKNOWN 1 1.6% 0 0 $132,997 0.3%
Sub Total 4 6.4% 0 0 $1,345,395 3.5%
Totals 62 100.0% 0 2 $38,262,823 100.0%
National, Gas Transmission, 2004
National Gas Transmission Onshore: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 5 8.0% 0 0 $1,144,145 2.9%
CORROSION, INTERNAL 1 1.6% 0 0 $164,147 0.4%
Sub Total 6 9.6% 0 0 $1,308,292 3.4%
EXCAVATION DAMAGE
OPERATOR EXCAVATION DAMAGE 1 1.6% 0 1 $84,589 0.2%
THIRD PARTY EXCAVATION DAMAGE 12 19.3% 0 0 $2,417,516 6.3%
Sub Total 13 20.9% 0 1 $2,502,106 6.5%
HUMAN ERROR
INCORRECT OPERATION 1 1.6% 0 0 $94,841 0.2%
Sub Total 1 1.6% 0 0 $94,841 0.2%
MATERIAL FAILURE
BODY OF PIPE 4 6.4% 0 0 $669,748 1.7%
BUTT WELD 1 1.6% 0 0 $134,144 0.3%
COMPONENT 1 1.6% 0 0 $306,488 0.8%
FILLET WELD 1 1.6% 0 0 $277,241 0.7%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 6 9.6% 0 0 $1,268,589 3.3%
THREADS STRIPPED, BROKEN PIPE COUPLING 1 1.6% 0 1 $109 0.0%
Sub Total 14 22.5% 0 1 $2,656,320 6.9%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 2 3.2% 0 0 $619,063 1.6%
Sub Total 2 3.2% 0 0 $619,063 1.6%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 2 3.2% 0 0 $438,644 1.1%
FIRE/EXPLOSION AS PRIMARY CAUSE 1 1.6% 0 0 $1,081,329 2.8%
Sub Total 3 4.8% 0 0 $1,519,973 3.9%
ALL OTHER CAUSES
MISCELLANEOUS 3 4.8% 0 0 $1,212,398 3.1%
UNKNOWN 1 1.6% 0 0 $132,997 0.3%
Sub Total 4 6.4% 0 0 $1,345,395 3.5%
Totals 43 69.3% 0 2 $10,045,994 26.2%
National, Gas Transmission Onshore, 2004
National Gas Transmission Offshore: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 1 1.6% 0 0 $182,947 0.4%
CORROSION, INTERNAL 11 17.7% 0 0 $3,769,476 9.8%
Sub Total 12 19.3% 0 0 $3,952,423 10.3%
NATURAL FORCE DAMAGE
HEAVY RAINS/FLOODS 5 8.0% 0 0 $18,803,161 49.1%
Sub Total 5 8.0% 0 0 $18,803,161 49.1%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 2 3.2% 0 0 $5,461,243 14.2%
Sub Total 2 3.2% 0 0 $5,461,243 14.2%
Totals 19 30.6% 0 0 $28,216,828 73.7%
National, Gas Transmission Offshore, 2004
National Gas Gathering: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 1 8.3% 0 0 $100,309 0.2%
CORROSION, INTERNAL 5 41.6% 0 0 $1,871,074 5.2%
Sub Total 6 50.0% 0 0 $1,971,383 5.5%
EXCAVATION DAMAGE
THIRD PARTY EXCAVATION DAMAGE 1 8.3% 0 0 $109,352 0.3%
Sub Total 1 8.3% 0 0 $109,352 0.3%
HUMAN ERROR
INCORRECT OPERATION 1 8.3% 0 1 $21,870 0.0%
Sub Total 1 8.3% 0 1 $21,870 0.0%
MATERIAL FAILURE
JOINT 1 8.3% 0 0 $88,428 0.2%
MALFUNCTION OF CONTROL/RELIEF EQUIPMENT 1 8.3% 0 0 $89,231 0.2%
Sub Total 2 16.6% 0 0 $177,660 0.5%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 2 16.6% 0 0 $33,231,946 93.5%
Sub Total 2 16.6% 0 0 $33,231,946 93.5%
Totals 12 100.0% 0 1 $35,512,213 100.0%
National, Gas Gathering, 2004
National Gas Distribution: Significant Incident Details: 2004
Reported Cause of Incident Number % Fatalities Injuries Property Damage (B) (C) % of Property Damage
CORROSION
CORROSION, EXTERNAL 5 4.1% 1 2 $914,879 2.2%
Sub Total 5 4.1% 1 2 $914,879 2.2%
EXCAVATION DAMAGE
THIRD PARTY EXCAVATION DAMAGE 23 18.8% 0 4 $8,890,169 21.4%
VARIOUS 8 6.5% 1 2 $2,451,690 5.9%
Sub Total 31 25.4% 1 6 $11,341,860 27.3%
HUMAN ERROR
INCORRECT OPERATION 7 5.7% 2 8 $1,093,277 2.6%
Sub Total 7 5.7% 2 8 $1,093,277 2.6%
MATERIAL FAILURE
BODY OF PIPE 1 0.8% 0 0 $562,262 1.3%
COMPONENT 1 0.8% 0 1 $0 0.0%
JOINT 5 4.1% 2 1 $1,810,999 4.3%
VARIOUS 3 2.4% 0 0 $913,096 2.2%
Sub Total 10 8.2% 2 2 $3,286,358 7.9%
NATURAL FORCE DAMAGE
EARTH MOVEMENT 3 2.4% 0 1 $3,118,573 7.5%
HEAVY RAINS/FLOODS 8 6.5% 0 1 $2,670,279 6.4%
TEMPERATURE 2 1.6% 3 1 $437,411 1.0%
VARIOUS 8 6.5% 0 4 $2,206,740 5.3%
Sub Total 21 17.2% 3 7 $8,433,004 20.3%
OTHER OUTSIDE FORCE DAMAGE
CAR, TRUCK OR OTHER VEHICLE NOT RELATED TO... 8 6.5% 1 2 $3,214,805 7.7%
FIRE/EXPLOSION AS PRIMARY CAUSE 18 14.7% 0 4 $6,558,560 15.8%
RUPTURE OF PREVIOUSLY DAMAGED PIPE 1 0.8% 0 0 $563,167 1.3%
VANDALISM 1 0.8% 0 0 $120,288 0.2%
Sub Total 28 22.9% 1 6 $10,456,821 25.2%
ALL OTHER CAUSES
MISCELLANEOUS 8 6.5% 2 6 $1,843,393 4.4%
UNKNOWN 3 2.4% 2 2 $390,827 0.9%
VARIOUS 9 7.3% 4 2 $3,644,730 8.8%
Sub Total 20 16.3% 8 10 $5,878,951 14.2%
Totals 122 100.0% 18 41 $41,405,153 100.0%
National, Gas Distribution, 2004

Notes

  1. Significant Incidents are those incidents reported by pipeline operators with any of the following conditions are met: 1) fatality or injury requiring in-patient hospitalization. 2) $50,000 or more in total costs, measured in 1984 dollars. 3) highly volatile liquid releases of 5 barrels or more or other liquid releases of 50 barrels or more. 4) liquid releases resulting in an unintentional fire or explosion. Note: Significant Incidents include all Serious Incidents. Unless otherwise noted, any counts of Significant Incidents also include Serious Incidents.
  2. Costs in the current year (2008) are nominal (as reported). The costs for incidents prior to 2008 are presented in 2007 dollars. Cost of Gas lost is indexed via the Energy Information Administration, Natural Gas City Gate Prices. All other costs are adjusted via the Bureau of Economic Analysis, Government Printing Office inflation values.
  3. For years 2002 and later, property damage is estimated as the sum of all public and private costs reported in the 30-day incident report. For years prior to 2002, accident report forms did not include a breakdown of public and private costs so property damage for these years is the reported total property damage field in the report. All costs prior to 2008 are expressed in 2007 dollars. Costs in current year (2008) are nominal.

Sources

  1. PHMSA Hazardous Liquid Filtered Incidents File - October 14, 2008
  2. PHMSA Gas Transmission Filtered Incidents File - October 14, 2008
  3. PHMSA Gas Distribution Filtered Incidents File - October 14, 2008

See Pipeline Incidents and Mileage Reports for more pipeline safety reports.

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