September 27, 1995 Subject: Assigned Deterioration Factors for Gaseous-Fueled Vehicles and Engines CD-95-14(LDV\LDT\HD\GF) Dear Manufacturer: A proposed draft of this document was provided to the industry for comment on July 21, 1995. Comments were received from several manufacturers and manufacturer organizations. To the maximum degree possible, changes were made to the factors themselves and clarification was added to several points raised by the commenters. One commenter wanted this document to address the status of any changes to the fees required by 40 CFR 86.907-93. There has been no change in the regulations and, therefore, these remain in effect. Any changes to this regulatory requirement will be addressed in a separate document. A major automobile manufacturer suggested that the alternative durability protocol, depicted in Enclosure 9, be made less burdensome. EPA has to weigh the emissions risk for all potential users of this procedure against the minimum testing needs. EPA believes that it would be inappropriate to reduce the requirements of Enclosure 9. On September 30, 1994, EPA published emission standards for Clean-Fuel Vehicles and Engines in the Federal Register. This rule also established the certification requirements for original equipment manufacturers and for vehicle conversions wishing to certify as Clean Fuel Vehicles (CFVs). In addition, a September 21, 1994, rule established emission standards and certification requirements for all on-highway gaseous-fueled vehicles, and also a provision to allow aftermarket conversions to be certified. In both final rules cited, manufacturers seeking certification are required to meet durability requirements for each engine family. Under EPA's certification regulations, small-volume manufacturers may use assigned deterioration factors (df's) for use in certifying new vehicles instead of operating the vehicle for its full useful life. The standard protocol EPA uses to assign df's is described in EPA Advisory Circular No. 51-C. Certain small-volume manufacturers may choose one of the two methods described in this letter for deciding the appropriate df's for their product line. In the first method, applicable manufacturers may calculate and use df's based on either the average or the 70th percentile of the manufacturer's durability data whichever is less. Alternatively, EPA may assign df's for small-volume manufacturers based on the Agency's estimate of the 70th percentile of the industry-wide durability data base. EPA is assigning df's (see Enclosures 1 through 8) based on the Agency's estimate of what the 70th percentile df's would be for such vehicles based on industry-wide data, if such data were available. The method used to assign the df's is designed to ensure that the df's used are as accurate as possible given the lack of data from durability- data vehicles from previously certified engine families. Manufacturers seeking to certify a particular gaseous-fueled engine family pursuant to 40 CFR 86.094-24(e) may also use these assigned df's. This provision allows any manufacturer to request to certify engine families with combined total sales of fewer than 10,000 (light-duty vehicles, light-duty trucks, and heavy- duty engines) using the small-volume manufacturer procedures for emission-data vehicle selection and the calculation of deterioration factors. In the second method for determining the applicable df's for their product line, manufacturers can follow the abbreviated durability protocol depicted in Enclosure 9. The df's calculated using the actual emissions data obtained via the test protocol in Enclosure 9 will become the assigned df's for that manufacturer. The criteria to use the data generated by a specific engine family to satisfy the df data in another engine family or in another model year will be the same as described in Advisory Circular 17F. For vehicles converted to dual-fuel operation (that is, vehicles that can operate on two separate fuels but only one fuel at a time and not on a mixture of fuels), the df's depicted in this document can only be applied to emission values obtained when certifying the vehicle/engine on a gaseous fuel. The df's that apply to such vehicles when certified on the fuel for which the vehicle/engine was originally certified must be based on the original fuel. EPA publishes on the Technology Transfer Network bulletin board (modem telephone number 919-541-5742, information number 919 541-5384) information for most model years. If the df's needed are not on the bulletin board you may contact Mr. Clifford Tyree for additional information. The df's assigned by EPA for gaseous-fueled vehicles may be used by eligible manufacturers through model year 2000, at the latest. EPA expects that by MY 2000 the industry can generate data that EPA can use to reassess the appropriateness of the values assigned in Enclosures 1 through 8 and the test protocol described in Enclosure 9. EPA is assigning these df's with the understanding that in-use field experience will demonstrate that vehicles converted to operate on gaseous fuels will continue to comply with full-life emission standards. Commenters also had several suggestions for determining df's besides those described in this document that would be applicable in MY 2001. It is premature to describe in this document procedures that could be applicable beginning in MY 2001. For example, EPA is considering revising the durability requirements for light-duty vehicles. These revisions could have an impact on the durability procedures that would be in place for MY 2001. In addition, the experience gained by the Agency and the industry following the issuance of this document may cause a complete reassessment about how conversions should be handled. It is, therefore, appropriate to address the MY 2001 and later durability requirements for manufacturers eligible to certify under 86.094-14 at a later date. EPA may rescind these assigned df's at any time if the Agency receives information (including in-use emissions data) suggesting that vehicles converted to operate on gaseous fuels pursuant to the requirements of 40 CFR 88.306-94 (Clean-Fuel Vehicle provisions) and 85.503 (aftermarket conversion provisions) are not mechanically durable or that such vehicles exhibit increased emissions levels. EPA may rescind the df's for a particular subset of the industry only, or in total, depending on the available data and information. If EPA rescinds the applicability of the df's contained in this document, in total or for a specific segment of the industry, the validity of Certificate(s) issued will be addressed then. EPA expects that the assigned df's will provide benefit to applicable small-volume manufacturers who certify gaseous-fueled vehicles and engines. EPA retains the right to rescind the assigned df's, however, if data and information demonstrate that vehicles converted to gaseous fuel exhibit mechanical durability concerns or/and increased vehicle emissions. EPA also will pursue appropriate action, including recall or revoking or voiding certificates, based on the facts of each situation on a case-by- case basis. As described above, Enclosures 1 through 8 are a set of mathematically derived df's for the emission standards for the two Final Rules referenced. Enclosure 9 is a description of an alternate means for generating engine family-specific assigned df's through MY 2000. If you have any questions, please contact Mr. Clifford Tyree, 313-668-4310. Sincerely, Robert E. Maxwell, Director Certification Division Office of Mobile Sources Enclosures