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FHWA Safety: First graphic from left courtesy of (http://www.pedbikeimages.org/Dan Burden)

Minimum Sign Retroreflectivity Requirements

All Way Stop signSlide #1 - New MUTD Standard

MUTCD updated regarding sign retro last December

Long time coming.(since late 1980’s) –  how many have heard about retroreflectivity before?

Good solution that meets needs of most involved


Slide #2 - Why Do We Install Signs?

Sharp Turn Caution SignRequired by MUTCD? NO

Engineering Decision? YES!

Why? To help drivers (including older)

Manual describes application of TCDs, is not legal requirement for installation (1A.09)
Standards/guidance/options, not substitute for Engineering Judgment

Help drivers - safely navigate (regs, warn, guide)

Once decided that a sign is needed, then in accordance with MUTCD:

  • Same shape and similar color day and night
  • Retroreflective or Illuminated

Slide #3 - Night Travel and Crashes

3D Bar Chart: Fatalities per Million Miles Travel (2004-2006)

Why the big concern?

Only about 25% of travel occurs in dark conditions, but 50% of crashes
The nighttime crash rate is nearly three times that of daytime
Both behavioral (fatigue, alcohol) and engineering contributors to this disparity between nighttime and daytime -- Improving visibility helps everyone


Slide #4 - Signs Provide Critical Information to Drivers
But, Retroreflectivity Degrades Over Time

Retroreflectivity of a degrading Stop sign

When Do We Replace Signs?

Signs are generally adequate when installed.
Signs degrade with sunlight, weather, environmental damage. Daylight and Nighttime degradation varies.
Do you have a method in place to determine when to replace?


Slide #5 - Final Rule

Federal Register
  • Published on Dec 21, 2007 - Vol 72, No. 245

  • Revision #2 of the 2003 Edition of the MUTCD

  • Effective Jan 22, 2008

Not all signs have been adequately maintained
Now there are standards and guidance for all agencies to follow
Some agencies may already be in compliance, for other agencies this may raise the visbility of their signs


Slide #6 - New MUTCD Language

Section 2A.09 Maintaining Minimum Retroreflectivity

  • “Standard:
    Public agencies or officials having jurisdiction shall use an assessment or management method that is designed to maintain sign retroreflectivity at or above the minimum levels in Table 2A-3”

New Language (standard)
Major change is in Section 2A.09
Centers around a method to maintain retroreflectivity


Slide #7 - New MUTCD Table 2A.3

Minimum Maintained Retroreflectivity Levels
Sign Color Sheeting Type (ASTM D4956-04) (1) Additional
Criteria
Beaded Sheeting Prismatic Sheeting
I II III III, IV, VI, VII, VIII, IX, X
White on Green W*
G ≥ 7
W*
G ≥ 15
W*
G ≥ 25
W ≥ 250; G ≥ 25 Overhead
W*
G ≥ 7
W ≥ 120; G ≥ 15 Ground-
mounted
Black on Yellow or
Black on Orange
Y*; O* Y ≥ 50; O ≥ 50 (2)
Y*; O* Y ≥ 75; O ≥ 75 (3)
White on Red W ≥ 35; R ≥ 7 (4)
Black on White W ≥ 50
(1) The minimum maintained retroreflectivity levels shown in this table are in units of cd/lx/m2 measured at an observation angle of 0.2° and an entrance angle of -4.0°.
(2) For text and fine symbol signs measuring at least 1200 mm (48 in) and for all sizes of bold symbol signs
(3) For text and fine symbol signs measuring less than 1200 mm (48 in)
(4) Minimum Sign Contrast Ratio ≥ 3:1 (white retroreflectivity ÷ red retroreflectivity)
*  This sheeting type should not be used for this color for this application.

The numbers are also in the MUTCD (this was somewhat controversial)

  • The chart is a little complex, so Example 1: a curve warning sign
    • black on yellow
    • *Type I (eng grade) should not be used
    • Any other type okay and should have a yellow retro level of 50 or 75
    • (2) Since curve is not text or fine symbol, should meet 50
    • Black not retroreflective, so don’t have to measure it.
  • Example 2: Stop Sign
    • Any type sheeting meets initially
    • Both white and red have to meet retro levels: White >35, Red>7
    • (3) Need contrast ratio > 3:1 (e.g. red=20, white must >60)

Slide #8 - Methods to Maintain Retro

  • Visual Nighttime Inspection
    • Calibration Signs
    • Comparison Panels
    • Consistent Parameters
  • Measured Sign Retro
  • Expected Sign Life
  • Blanket Replacement
  • Control Signs
  • Future Method Based On Engineering Study
  • Combination Of Any

Methods Intro
So those are the numbers you need to meet, but remember the requirement is to have a method that maintains those minimums.
The rule provided much versatility - many methods available
Basics are in brochure (http://safety.fhwa.dot.gov/roadway_dept/retro/sa07020/sa07020.pdf),
Research details are in "Methods Report" on-line at FHWA nighttime visibility site.
Each method has some advantages and disadvantages that should be considered. Combining methods can help minimize the concerns/disadvantages.
Keep in mind the goal is to have visible signs that at least meet the needs of drivers during nighttime.


Slide #9 - New MUTCD Language

Section 2A.09 Maintaining Minimum Retroreflectivity

  • "Support:
    Compliance. is achieved by having a method in place and using the method to maintain the minimum levels established in Table 2A-3. Provided that. a method is being used, an agency would be in compliance. even if there are some individual signs that do not meet the. levels at a particular point in time.

This support statement helps to limit an agency's liability: compliance is by implementing a maintenance method, even if some signs do not meet levels at a particular time.

It is not meant as an easy out: the maintenance method must be designed to maintain the minimum requirements fro sign retroreflectivity.


Slide #10 - Exempt Signs

Photos of Exempt Signs
  • Parking/Standing/Stopping
  • Walking/Hitchhiking
  • Adopt-A-Highway
  • Blue or Brown Backgrounds
  • Exclusive Use of Bikes or Peds

Note: Must still meet other requirements in MUTCD (inspections, retroreflective, etc,)

Several signs are exempted from the minimum retro requirements because they are primarily for daytime or non vehicular use, or there is not adequate research currently to select appropriate minimums.


Slide #11 - Compliance Period

From "Effective" Date of Final Rule (January 22, 2008):

  • 4 yrs (January, 2012)
    Establish and implement method(s)
  • 7 yrs (January, 2015)
    Replace identified regulatory, warning, ground-mounted guide signs (except street-name)
  • 10 yrs (January, 2018)
    Replace identified street name & overhead guide signs

These are important dates to keep in mind for compliance.


Slide #12 - What do the numbers mean for selecting sheeting type?

Signs: 3rd Ave (300 N) & Pearl Street (600 E)

(just read as intro to next several slides)


Slide #13 - Types that meet Minimums

Table: Sheeting Types That Meet Minimums

All prismatics currently on the market may be used for all signs.
High-Intensity Beaded and Super Engineering Grade may be used for all signs except white legend on overhead guide signs.
Engineer Grade may be used for all signs except for:

  • White legend on guide signs
  • White legend on street name signs
  • All warning signs

Even though a particular type of sheeting might initially meet the minimum retro level when it is new, it might quickly degrade to below the minimum, thus losing its effectiveness at night and requiring replacement during next assessment. The use of higher performance sheeting, even though it has a higher initial cost, might provide a better life-cycle cost for the agency.


Slide #14 - Types that meet Minimums (cont'd.)

Bar Chart: Yellow - ASTM Specification (new matl, 0.2, -4.0)

New Yellow Material: Type I doesn't meet, Type II is a little above min, Type III better, prismatics generally much better (this is an average),
So.


Slide #15 - Types that meet Minimums (cont'd.)

Bar Chart: Generalized Life of Yellow Sheeting (no data)

Type II might last a few years, Type III will likely last longer, prismatics for a significantly longer time. NOTE: this is a generalized graph, not based on data. Agencies may want to determine these numbers for their signs. And using this concept develop a life cycle cost. THIS IS AN IMPORTANT CONCEPT THAN CAN SAVE $$.


Slide #16 - EXAMPLE of Life/Cycle Costs
(using invented numbers)

  • Assume $160 to replace a sign with EG sheeting
    (substrate, sheeting, labor)
  • If so, then
    • SEG might be $164
    • HI might be $168
    • Pris might be $192
  • Cost per year might look like:
    EG: $160 / 0 = Can not calculate
    SEG: $164 / 7? = $23 / yr ??
    HI: $168 / 12? = $14 / yr ??
    Pris: $192 / 16? = $12 / yr ??
  • Add in potential cost of traffic hazard

* Generalized numbers based on information from sign test racks

NOTE: this example has invented numbers. Go through calcs.
So based on this, you might determine the most cost-effective sheeting is a hi-intensity or prismatic, esp. if you consider risks of your crews out replacing signs more frequently. As you develop your assessment or management method, you may want to collect this information to help you back up your decisions.


Slide #17 - More Information

Here are some sources that you can easily access to gain further information on retroreflectivity.

(Recommend handing out copies of the summary brochure: http://safety.fhwa.dot.gov/roadway_dept/retro/sa07020/sa07020.pdf at any live presentation.)


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