Potential Hazard:
Worker injuries can be caused by falling loads due to rope, chain, or
sling failure during the lifting of items due to overloading, worn or
defective equipment or improper use of connection of the lifting
components.
Requirements and Example Solutions:
Attaching and moving loads
- Loads must be safely rigged before being hoisted. [1915.116(b)]
-
Metal plate must be handled on and off hulls by means of: [1915.116(c)]
-
Shackles whenever possible
-
Welded clips or pads of ample size
-
Alligator tongs
-
Grab clamps or screw clamps
-
Tag lines must be provided on loads likely to swing
or to need guidance. [1915.116(d)]
-
When eye-bolts are used, spreaders may be required
to reduce the side pull on the eye-bolt. [1915.116(e)]
-
Skips must be rigged with a minimum of three-legged
bridle. When open-end
skips are used, means must be taken to prevent the contents from
falling. [1915.116(g)]
-
Loads (tools, equipment or other materials) must not be swung or
be suspended over the heads of
workers. [1915.116(j) and
1915.74(a)(12)]
-
When the hoist operator can not see the load, a
person to signal the operator is required. [1915.116(l)
and 1915.117(b)]
-
Pallets must be able to support the loads. [1915.116(m)]
-
Sufficient advance warning
must be given before loads or lifting gear are moved. [1915.116(p)]
-
When ship's gear is used to hoist, a competent person (not the Shipyard
Competent Person), must determine that the gear is properly rigged. [1915.117(a)]
-
Shock loading is prohibited. [1910.184(c)(11)]
Working with
slings
-
Slings must be padded or protected from sharp
edges. [1915.116(f)]
-
Loose ends of idle legs of slings in use must be
hung on the hook. [1915.116(h)]
-
Slings that are damaged or defective must not be
used. [1910.184(c)(1)]
-
Slings must not be shortened with knots, bolts, or
other makeshift devices. [1910.184(c)(2)]
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Sling legs must not be kinked. [1910.184(c)(3)]
-
Slings must be securely attached to the load. [1910.184(c)(6)]
-
Suspended loads must be kept clear of all
obstructions. [1910.184(c)(8)]
Worker protection
- Workers must not ride the hook or
the load. [1915.116(i)]
-
Hatches, through which materials are moved, must be completely open and hatch covers
must be secured. [1915.116(n)]
-
Hatch covers must not be opened or closed while
workers are below the hatch. [1915.116(o)]
-
Workers must not be in between a swinging load and a
fixed object. [1915.116(q)]
-
Workers must keep clear of suspended loads and of loads about to
be lifted. [1910.184(c)(9)]
-
Hands or fingers must not be placed between the
sling and its load while the sling is being tightened around the load.
[1910.184(c)(10)]
Using crawler, locomotive, and
truck cranes
-
The hoist rope shall not be wrapped around the load. [1910.180(h)(2)(i)]
-
The load shall be attached to the hook by means of
slings or other approved devices. [1910.180(h)(2)(ii)]
- Side loading of booms shall be limited to freely suspended loads. [1910.180(h)(3)(iv)]
- Cranes must not be used for dragging loads sideways. [1910.180(h)(3)(iv)]
-
Neither the load nor the boom shall be lowered below
the point where less than two full wraps of rope remain on their
respective drums. [1910.180(h)(3)(x)]
- When two or more cranes are used to lift one load,
one designated person shall be responsible for the operation. He shall
be required to analyze the operation and instruct all personnel
involved in the proper positioning, rigging of the load, and the
movements to be made. [1910.180(h)(3)(xii)]
- Operators must not be permitted to leave their
positions at the controls while the load is suspended. [1910.180(h)(4)(i)]
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Figure 1: Metal Plate lifted using shackles for rigging connections
Figure 2: Skip being rigged with 4-legged bridle
Figure 3: Signal person assisting
crane operator when view of load is obstructed
Figure 4: Riggers attaching slings to load with shackles and clamps
Figure 5: Improper practice: Worker must not ride crane hook or load
Figure 6: Workers must keep clear of suspended load
Figure 7: Ship block properly attached to crane by slings, spreaders and other approved devices
Figure 8: Dual lift requires one designated person to coordinate the lift |