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Asphalt Fumes Asphalt Fumes
Possible Solutions

After performing an exposure assessment, measures of control for worker safety can be put into the right places. Controlling exposures to asphalt fumes can be done through engineering controls, administrative actions, and personal protective equipment (PPE). Engineering controls include heating systems that maintain a constant asphalt temperature and emission capture and destruction devices consisting of a vent or exhaust system that evacuates fumes from the headspace inside the kettle. Administrative actions include substituting low-fuming asphalt and limiting the worker's exposure time. Personal protective equipment includes following all applicable OSHA requirements for wearing the proper respiratory protection and clothing. The following references aid in controlling and preventing asphalt fumes in the workplace.

Exposure Evaluation
  • Polycyclic Aromatic Compounds, Total (PACs). National Institute for Occupational Safety and Health (NIOSH) Manual of Analytical Methods (NMAM) Method 5800, (1998, January 15), 27 KB PDF, 5 pages. The latest method for monitoring PACs in asphalt fume. Previously researchers attempted to analyze polycyclic aromatic hydrocarbons (PAHs) in asphalt fumes using chromatographic techniques. Because many other of these compounds co-elute, the resulting data was ambiguous. For these reasons, this method was devised for monitoring PACs as a chemical class in asphalt fumes. Asphalt fume samples were collected on a PTFE filter backed by an XAD-2 sorbent tube, extracted with hexane, and prepared to isolate the PACs from the polar and aliphatic compounds. The PACs were analyzed using a flow injection technique and two fluorescence detectors. The first detector (wavelength settings: 254-nm excitation, 370-nm emission) was more sensitive to 2- to 4-ring PACs. The second detector (wavelength settings: 254-nm excitation, 400-nm emission) was more sensitive to 4- and higher-ring PACs.
  • Asphalt Fumes (Petroleum). OSHA Chemical Sampling Information (CSI), (1998). Contains information on exposure limits to various chemical components of asphalt fumes, health factors, and monitoring.
  • Development of Analytical Methods for PACs and Sulfur Compounds in Asphalt Fumes. American Industrial Hygiene Conference and Exposition, Abstract #71, (1996).
  • Asphalt Fume Exposures During the Manufacture of Asphalt Roofing Products. US Department of Health and Human Services (DHHS), National Institute for Occupational Safety and Health (NIOSH) Publication No. 2001-127, (2001, August). Increases awareness among plant managers, safety and health professionals, and engineers of the potential for occupational exposure to asphalt and asphalt fumes during the manufacturing of asphalt roofing products.
  • An Explosion in an Asphalt Patching Truck. Professional and Specialized Services,
    Ministry of Labour, (1996, January). Describes an explosion that occurred while an operator was cleaning an asphalt patching truck. Control measures and precautions to prevent similar incidents are discussed.
Possible Solutions
  • Engineering Control Guidelines for Hot Mix Asphalt Pavers. US Department of Health and Human Services (DHHS), National Institute for Occupational Safety and Health (NIOSH) Publication No. 97-105, (1997, January). Also available as a 508 KB PDF, 31 pages. Presents guidelines for implementing engineering controls that reduce highway asphalt fumes at the source.
  • Asphalt Fume Exposures During the Application of Hot Asphalt to Roofs. National Institute for Occupational Safety and Health (NIOSH) Publication No. 2003-112, (2003, October). Represents the collaborative efforts of industry, labor, and government to reduce worker exposures to asphalt fumes during the application of hot asphalt to roofs. Also, describes the application of hot asphalt to roofs, identifies steps in the process that may involve worker exposure to asphalt fumes, and identifies current engineering controls and work practices used to reduce exposures.
  • Asphalt Roofing. Environmental Protection Agency (EPA), (1995, January), 255 KB PDF, 12 pages. Contains an overview of the manufacturing process of asphalt roofing materials and the emissions and controls associated with the industry.
  • Asphalt Fumes. New Jersey Department of Health and Senior Services Hazardous Substance Fact Sheet, (1994, May), 38 KB PDF, 6 pages. Contains a variety of information including acute and chronic health effects, workplace controls and practices, personal protective equipment (PPE) requirements, questions and answers, and emergency response information.
  • Asphalt Training Guide. Electronic Library of Construction Occupational Safety and Health (eLCOSH), (1994, June). Provides questions to train workers who work with hot asphalt.
  • Reducing Roofers' Exposure to Asphalt Fumes. US Department of Health and Human Services (DHHS), National Institute for Occupational Safety and Health (NIOSH) Publication No. 2003-107, (2003, September). Provides a guide for roofers and contractors who work with hot asphalt on roofs, including steps for reducing exposure to asphalt fumes.
  • Personal Protective Equipment (PPE). OSHA Safety and Health Topics Page.
  • Respiratory Protection. OSHA Safety and Health Topics Page.
Case Studies
  • Spartan Paving Company, Lansing, Michigan. National Institute for Occupational Safety and Health (NIOSH) Health Hazard Evaluation (HHE) Report No. HETA-94-0365-2563, (1996, March), 517 KB PDF, 51 pages. As part of a study on occupational exposure to crumb rubber modified (CRM) asphalt and conventional asphalt, an investigation was conducted. Asphalt fume emissions were below current NIOSH recommended exposure limits or other relevant criteria, however during the CRM asphalt paving, the workers reported an eight-fold increase in the number of health symptoms and a 14-fold increase in symptoms per hours, compared with conventional asphalt.
  • West Virginia University Medical Center, Morgantown, West Virginia. National Institute for Occupational Safety and Health (NIOSH) Health Hazard Evaluation (HHE) Report No. HETA-82-253-1301, (1982, May). Area samples were collected for asphalt fumes and fractions at a roofing project. Some employees had complained of odors and were concerned about possible health effects. Based on the sample analysis, NIOSH concluded that a significant asphalt fume hazard did not exist for the employees of the medical center; however, headaches, coughing, and hoarseness reported by employees are consistent with exposure to asphalt fumes. A specific area should be designated for the placement of the asphalt cauldron to minimize contamination of the fresh air ventilation intake by asphalt fumes.
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Content Reviewed 03/15/2007
 
 


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