OSM Seal Acid Mine Drainage treatment techniques and costs  
Home page Directory Index Search Question Help
Toolbar3.gif

The least costly and most effective method of controlling Acid Mine Drainage is to prevent its initial formation. This usually can be accomplished by application of the principles and procedures described in the previous section and careful mine planning.

On occasion, despite the application of sound mining and reclamation principles, Acid Mine Drainage will be formed and must be treated to meet existing Federal and State standards before it is released from the minesite. Prior to opening the mine the operator should evaluate the potential for creating Acid Mine Drainage that would require treatment and should become familiar with the extent of the costs that such treatment might impose. Consideration should also be given to the possibility that treatment might have to be continued well into the future, specifically until such time that the discharge meets effluent standards without treatment.

Treatment, as normally applied to Acid Mine Drainage, involves chemical neutralization of the acidity followed by precipitation of iron and other suspended solids. Treatment systems include:

  1. equipment for feeding the neutralizing agent to the Acid Mine Drainage
  2. means for mixing the two streams (Acid Mine Drainage and neutralizing agent)
  3. procedures for ensuring iron oxidation
  4. settling ponds for removing iron, manganese, and other co-precipitates
A number of factors dictate the level of sophistication of the treatment system that is necessary to ensure that effluent standards will be met. These factors include: the chemical characteristics of the Acid Mine Drainage, the quantity to be treated, climate, terrain, sludge characteristics, and projected life of the plant. The chemicals usually used for Acid Mine Drainage treatment include limestone, hydrated lime, soda ash, caustic soda, and ammonia. The following discussion highlights some of the characteristics of each of these neutralizing agents.

Limestone (calcium carbonate)

Calcium content of limestone should be as high as possible. (Dolomitic limestones are less reactive and generally ineffective in treating Acid Mine Drainage.) Advantages of using limestone include low cost, ease of use, and formation of a dense, easily handled, sludge. Disadvantages include slow reaction time, loss in efficiency of the system because of coating of the limestone particles with iron precipitates, difficulty in treating Acid Mine Drainage with a high ferrous-ferric ratio, and ineffectiveness in removing manganese. Limestone treatment is generally not effective for acidities exceeding 50 mg/l.

Hydrated Lime (calcium hydroxide)

Hydrated lime is normally the neutralizing agent of choice by the coal mining industry because it is easy and safe to use, effective, and relatively inexpensive. The major disadvantages are the voluminous sludge that is produced (when compared to limestone) and high initial costs that are incurred because of the size of the treatment plant.

Soda Ash (sodium carbonate)

Soda ash briquettes are especially effective for treating small Acid Mine Drainage flows in remote areas. Major disadvantages are higher reagent cost (relative to limestone) and poor settling properties of the sludge.

Caustic Soda (sodium hydroxide)

Caustic soda is especially effective for treating low flows in remote locations and for treating Acid Mine Drainage having a high manganese content. Major disadvantages are its high cost, the dangers involved with handling the chemical, poor sludge properties, and freezing problems in cold weather.

Ammonia

Anhydrous ammonia is effective in treating Acid Mine Drainage having a high ferrous iron and/or manganese content. Ammonia costs less than caustic soda and has many of the same advantages. However, ammonia is difficult and dangerous to use and can affect biological conditions downstream from the mining operation. The possible off-site impacts are toxicity to fish and other aquatic life forms, eutrophication and nitrification. Fish species generally exhibit low tolerance to unionized ammonia and toxicity levels can be affected by Ph, temperature, dissolved oxygen and other factors. A more complete review of ammonia treatment of mine drainage is given by Faulkner (1991). Ammonia use is not allowed in all States and, where permitted, additional monitoring is required.

Constructed Wetlands

Constructed wetlands utilize soil- and water-borne microbes associated with wetland plants to remove dissolved metals from mine drainage. Initial design and construction costs may be significant, ranging into tens of thousands of dollars. Unlike chemical treatment, however, wetlands are passive systems requiring little or no continuing maintenance. This is a relatively new treatment technology with many specific mechanisms and maintenance requirements not yet fully understood. Optimum sizing and configuration criteria are still under study. Seasonal variations in metals removal efficiency have been noted with lesser amounts removed in cold weather. Wetlands are generally more effective in removing iron than manganese. The greatest utility of wetlands appears to be in the treatment of small flows of a few gallons per minute.

Acid Mine Drainage Treatment Costs

The following costs for treating various Acid Mine Drainage flows and quality, using each of the neutralizing chemicals listed above except limestone, were adapted from data developed and published by Skousen, and others (1990) and Fletcher and others (1991). Limestone treatment costs were not determined because limestone is ineffective for treating Acid Mine Drainage where the acidity is above 50 mg/L. TABLE 1. Annual cost and total treatment system cost or net present value (NPV) for four chemicals used for acid drainage treatment for selected Acid Mine Drainage conditions: 1990 dollars, interest rate = 6% (Adopted from Skousen et. al., 1990, and Fletcher et.al. 1991)

Acid Mine Drainage Treatment Scenarios
CONDITIONS
Flow GPM Acidity mg/L Iron mg/L Duration Yrs
Scenario 1 50 100 5 3
Scenario 2 100 250 10 5
Scenario 3 250 500 100 5
Scenario 4 500 1000 300 10

Acid Mine Drainage Treatment Costs
Methods Hydrated Lime Soda Ash Caustic Soda Ammonia
Installation 25000 4000 2500 15000
Ann Repair 3300 0 0 1000
Salvage Value 10000 500 500 5000
Ann Reagent 526 3016 4289 1116
Ann Total 10038 4355 5068 6157
NPV 26832 11641 13546 16458
Scenario 1

Acid Mine Drainage Treatment Costs
Methods Hydrated Lime Soda Ash Caustic Soda Ammonia
Installation 35000 4000 2500 15000
Ann Repair 3400 0 0 1000
Salvage Value 12500 500 750 4000
Ann Reagent 2631 15079 21447 5580
Ann Total 12123 15940 22051 9432
NPV 51067 67144 94784 39731
Scenario 2

Acid Mine Drainage Treatment Costs
Methods Hydrated Lime Soda Ash Caustic Soda Ammonia
Installation 50000 N.A. 7500 15000
Ann Repair 3500 0 1000
Salvage Value 15000 1000 3000
Ann Reagent 13158 107237 27904
Ann Total 25867 108840 31932
NPV 108963 458474 134510
Scenario 3

Acid Mine Drainage Treatment Costs
Methods Hydrated Lime Soda Ash Caustic Soda Ammonia
Installation 80000 N.A. 7500 15000
Ann Repair 4000 0 1000
Salvage Value 20000 1000 2500
Ann Reagent 52634 428948 111614
Ann Total 67351 429892 114462
NPV 495712 3164040 842454
Scenario 4

* Installation costs for ammonia is based on purchasing a tank, rather than leasing. Leasing may be considerably cheaper.
** The total system cost (NPV) was calculated by taking the present value of the system (including installation cost spread over the duration, annual repair cost, annual reagent cost, and salvage value), and then summing over the duration.



Home | Directory | Index | Search | Ask a question | Help | Acid Mine Drainage Index

Doug Growitz, Pagemaster
Office of Surface Mining
1951 Constitution Ave. N.W.
Washington, D.C. 20240
202-208-2719
getinfo@osmre.gov