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What is a propane vehicle?

Propane, also known as liquefied petroleum gas (LPG), has been used in vehicles since the 1920s. It is considered an alternative fuel under the Energy Policy Act of 1992 and qualifies for alternative fuel vehicle tax incentives.

Today, most propane vehicles are conversions from gasoline vehicles. Dedicated propane vehicles are designed to run only on propane; bi-fuel propane vehicles have two separate fueling systems that enable the vehicle to use either propane or gasoline.

Propane vehicle power, acceleration, and cruising speed are similar to those of gasoline-powered vehicles. The driving range for bi-fuel vehicles is comparable to that of gasoline vehicles. The range of dedicated gas-injection propane vehicles is generally less than gasoline vehicles because of the 25% lower energy content of propane and lower efficiency of gas-injection propane fuel systems. Extra storage tanks can increase range, but the additional weight displaces payload capacity. Liquid Propane Injection engines, introduced in 2006, promise to deliver fuel economy more comparable to gasoline systems.

Lower maintenance costs are a prime reason behind propane's popularity for use in delivery trucks, taxis, and buses. Propane's high octane rating (104 to 112 compared with 87 to 92 for gasoline) and low carbon and oil contamination characteristics have resulted in documented engine life of up to two times that of gasoline engines. Because the fuel mixture (propane and air) is completely gaseous, cold start problems associated with liquid fuel are eliminated.

Compared with vehicles fueled with conventional diesel and gasoline, propane vehicles can produce significantly lower amounts of harmful emissions. Another benefit of propane vehicles is increasing U.S. energy security.

Schematic of a Volvo bi-fuel propane (LPG) fueling system showing various components. An LPG tank and a gasoline tank are under the floor at the rear of the vehicle. A line connects the fuel tanks to the engine compartment. In the engine compartment are a pressure regulator, gas distributor, LPG injectors, and ECM (engine control module). On the dashboard of the vehicle is an LPG/gasoline switch.

How Propane Vehicles Work

Propane vehicles work much like gasoline-powered vehicles with spark-ignited engines. Propane is stored as a liquid in a relatively low-pressure tank (about 300 pounds per square inch). Liquid propane travels along a fuel line into the engine compartment. The supply of propane to the engine is controlled by a regulator or vaporizer, which converts the liquid propane to a vapor. The vapor is fed to a mixer located near the intake manifold, where it is metered and mixed with filtered air before being drawn into the combustion chamber where it is burned to produce power, just like gasoline.

Liquid Propane Injection engines, developed over the past 15 years, do not vaporize the propane. Instead, it is injected into the combustion chamber in liquid form. Liquid injection systems have proven reliable in terms of power, engine durability, and cold starting.