NTRC: National Transportation Research Center
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Heavy Vehicle Safety Research

Since its establishment in April 2000, the Heavy Vehicle Safety Research Center (HVSRC) has worked to develop technologies that will enhance the safety of heavy vehicles operating on our nation’s highways. The Center takes a holistic approach in technology development, allowing its technologies to be more readily deployable. Its research contributes to national transportation goals, such as reducing truck-related fatalities and maintaining the economic viability of the U.S. trucking industry.

Research Focus

In its first year, HVSRC focused its efforts on the safety of integrated brake systems. Since then, the main focus of HVSRC has expanded to include impacts that energy efficiency technologies, such as aerodynamics, may have on heavy truck safety. HVSRC researchers look at the safety impacts of driver-in-the-loop technologies, including driver workload and attention. HVSRC has also expanded its focus to infrastructure issues such as work zones, congestion and regulation.

Expertise

Heavy vehicle experience at HVSRC draws on significant, heavy vehicle-specific expertise from the Oak Ridge National Laboratory (ORNL) and the University of Tennessee (UT). ORNL’s expertise in material characterization is being used to establish qualification procedures and to evaluate the performance of replacement brake materials. ORNL and UT’s systems integration capabilities are enabling the development of performance based brake testing equipment and the development of heavy vehicle drive cycles. In addition, HVSRC draws on expertise from other national labs, including the National Renewable Energy Laboratory, the Pacific Northwest National Laboratory, Brookhaven National Laboratory, and Argonne National Laboratory.

R&D Facilities

To facilitate HVSRC activities, NTRC has laboratory space that can accommodate two Class 8 tractor-trailers. A proof of principle performance-based brake tester was constructed and is being evaluated by NTRC researchers. When necessary, the Center also uses other ORNL and UT facilities, such as the ORNL High Temperature Materials Laboratory.
As HVSRC activities expand, consideration is being given to building one or more new experimental capabilities at the NTRC.

These include:

  • Test cells for a 4-wheel chassis dynamometer,
  • A brake material characterization dynamometer, and
  • An 80-foot flat-plate performance-based brake tester.

HVSRC has access to the Commercial Vehicle Operations (CVO) Laboratory at NTRC. CVO equipment includes an 80,000-lb pit reference scale and prototype weigh-in-motion systems. There are also specialized computing capabilities, routing/planning software, loading software, and multi-vehicle tracking systems available. The CVO corridor also boasts a large bay door (20x18 ft) and open floor space (4,000 ft2) so that a heavy truck can be driven into/through the lab for testing. The space was specifically designed to allow two Class 8 trucks to be parked inside this laboratory.

HVSRC has undertaken research on heavy-vehicle safety challenges of both national and strategic importance. The Center provides unique research capabilities, as well as solutions to critical heavy-vehicle safety problems. The Center’s researchers have a close working relationship with inspection and weigh stations in the region, including the weigh station on Interstates 40 and 75 in Knoxville, TN, the second busiest weigh station in the U.S. The roadside testing lab provides researchers with the opportunity to study safety inspection techniques practiced at truck stops and will be performed in conjunction with the inspection station on Interstate 81 in Tennessee.

The Center’s researchers also have access to sensor and radio frequency identification (RFID) technologies for the study of sensor techniques and RFID capabilities that may be used to improve the efficiency of weigh station checks.

Partnerships and Collaborations

Research at HVSRC includes both basic and applied vehicle safety research for government, private industry, and joint government/industry consortia. HVSRC has formed strategic partnerships, coordinating the use of research capabilities throughout the U.S. In addition, its researchers support national programs and initiatives such as the Intelligent Vehicle Initiative, the 21st Century Truck Partnership, and the Future Combat System.

 

Heavy Vehicle Safety Research photo

Distinguishing Capabilities

Expertise Highlights:

• Finite element crash modeling

• Role of large trucks in emergency evacuation

• Large truck vehicle dynamic modeling

• Performance-based brake testing

• Brake testing experiments

• Brake materials research

• Photonic applications to truck safety

• Truck rollover

Research Accomplishments

Projects:

• Heavy Vehicle Duty Cycle

• Brake Project for Tennessee
Department of Transportation

• Finite Element Crash Modeling

• Evacuation Model for Heavy Trucks

• Long Persistance Fluorescing Paint

• Pulsed UV Headlights

• Truck Roll-Over

• NHTSA Brake Testing and Brake
Material Evaluation

• Hazardous Material Transportation

• Heavy Vehicle Truck Crash
Causation Study

Contact

Bill Knee
Oak Ridge National Laboratory
(865) 946-1300