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Colorado Co-Pack Directory

The Colorado Agriculture and Food Co-Pack Directory was prepared by the Colorado Department of Agriculture to encourage the growth of existing businesses and the establishment of start-up businesses. The Colorado Department of Agriculture does not endorse or recommend any of the persons or entities listed herein. Professionals can best advise co-packers and persons seeking co-packing about any legal or financial matter, including contracts. For additional co-pack information or assistance, please contact:

 

Markets Division                                                                 
Colorado Department of Agriculture
700 Kipling St., Suite 4000
Lakewood, CO 80215-8000
Phone: (303) 239-4114
Fax: (303) 239-4125
markets@ag.state.co.us
www.coloradoagriculture.com
1990, 1995, 1999, 2004

If you have a co-packing facility and would like to be included in this online directory at no charge, please click on the listing form link in the menu.

 


 

Introduction

 

Contract Manufacturing: A Partnership. Contract manufacturing is a partnership between the company needing the product (contractor) and the company manufacturing it (processor). The contractor knows the details of the product, how it is made, potential problems and some idea of its costs and potential selling price. The processor knows the intricacies of the equipment and plant, and production and overhead costs. For this partnership to be a success, both parties must make money.

 

The initial burden of selecting and working with a processor falls on the contractor. This should be an engineer familiar with the equipment and production requirements, a quality control person and a project coordinator.

 

Product Quality: A Concern. The greatest concern when production is entrusted to an outside company is product quality. To minimize problems, you should have detailed production instructions and quality control guidelines incorporated into the contract. During initial production, the engineer, quality control people and production supervisor should work continuously with the contractor.

 

Once you are confident that any problems have been eliminated and production is satisfactory, you can reduce the amount of supervision to normal levels as specified in the manufacturing contract. At this stage, you should set up regular inspection visits and receive regular quality control reports. You should also be running product test panels on a regular basis, just as you would on products made in your own plants.

 

At some point as production increases, you should consider a second source of production. There are two reasons for this: yours and the processor's. From your standpoint, you don't want the availability of a successful product to be totally dependent on a company beyond your own control. If the processor decides he doesn't want to make your product, raises the price or just goes out of business, you no longer have a product to market.

 

The processor, on the other hand, doesn't want to be totally dependent on only your business. If you ever decide to terminate the contract, you would probably put him out of business. This can be a major concern when your product comprises more than half of his total production.

 

Many other factors enter into the selection of a processor. The accompanying checklist provides a handy reference.

- Courtesy of: Prepared Foods New Product Annual 1988

 

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Co-Packing Checklist

 

Location

  1. What is the proximity of plant
    to ingredients and/or raw materials?
    to packaging suppliers?
    to interstate highways and/or railroads?
    to a reliable labor pool?
  2. Will the location allow low-cost and efficient distribution of your product?
  3. Will the location allow you to expand your traditional market areas?
  4. Does the local government take an adversarial role to this kind of business?  

 

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Plant Capacity

  1. What is the capacity of the plant?
  2. What percent of the plant's and processor¿s total production will your business represent?
  3. Will you be consulted if the processor increases or decreases your percent of his capacity?
  4. How will increases in production capacity be accommodated?
    additional work shifts?
    plant and equipment additions and expansions?
    other (explain)  
     

 

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Processing and Packaging

  1. Is the general arrangement of the equipment in the plant conducive to good quality control and sanitation?
  2. Could modifications be made to the general arrangements that would correct any deficiencies?
  3. Who owns the equipment in the plant?
  4. Is there space available for additional equipment that may be required for future product line extensions?
  5. Who will purchase packaging supplies?
  6. Will the processor make packaging on-site?
  7. Can the processor quickly and efficiently accommodate changes:
    to your process?
    to your ingredients?
    to your formulations?
    to your packaging?
    to your shipping practices?
  8. What will the processor charge to change your product, package for formulation?  

 

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Quality Control

  1. How many QC people are on staff at the plant?
  2. How well trained are they?
  3. Are they using or familiar with statistical process control (SPC)?
  4. Are control procedures in place to ensure that finished product weights and volumes will meet your product specifications?  

 

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Warehousing and Distribution

  1. Is there sufficient storage area for raw materials to take advantage of large quantity or bulk purchase of ingredients?
  2. Are there warehouse procedures to maintain the integrity of your product before it is shipped?
  3. Will the processor handle product distribution?
  4. Does the processor meet your standards in the way it handles products from the warehouse into the shipping vehicle?
  5. Is competitive commercial trucking available?
  6. Does the processor operate a truck fleet?
  7. If so, are the processor's trucks:
    clean?
    in good mechanical condition?
    have temperature recorders for perishable products?
    secure from tampering?
  8. Does the processor allow credit for back-hauls?
  9. Does the processor offer replacement for out-of-date product pick-up? 

 

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Labor

  1. How many employees does the plant have?
  2. Have plant employees had adequate training?
  3. How much additional training will they require for your operation?
  4. Do plant employees receive adequate compensation?
  5. Do plant employees perform quality work?
  6. What is the average length of employee service at the plant?
  7. Are the existing labor contracts and labor practices restrictive?
  8. Is the plant unionized?
  9. Does the plant have a history of labor strife?
  10. What is the plant's strike record?
  11. Does the processor have a history of labor strife?  

 

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Building and Utilities

  1. Does the plant appear to be well-maintained?
  2. What is the plant's annual maintenance budget?
  3. Does the plant have the following desirable features:
    temperature and humidity controls?
    bird and insect screens?
    air curtains?
    personnel control?
    fire protection?
  4. Does the plant have any of the following problems:
    physical abuse to packages?
    inappropriate stack heights in the warehouse?
    overhead dripping?
    floor sweepings?
    peeling paint?
    out-of-date ingredients?
    improperly tagged ingredients?
    off-spec ingredients?
    metal or plastics?
  5. Is there sufficient boiler capacity for your requirements?
  6. Is the steam quality sufficient for your requirements?
  7. Do you have any special steam requirements (for example, culinary steam for product contact or extra-high pressure steam)?
  8. Is there sufficient air compressor capacity?
  9. Is there sufficient refrigeration capacity?
  10. What is the source of the plant's water supply (city water or well)?
  11. Is the supply adequate?
  12. Are there any restrictions on water usage?
  13. Does the water quality equal that needed for your product?
  14. Is the water treatment used compatible with your product?
  15. How is waste water treated (plant system, city system, other)?
  16. What are the discharge limits (BOD, suspended solids, fats, other)?
  17. What are the costs of water and waste treatment?  

 

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Ingredient Purchasing and Handling

  1. Who will purchase the ingredients for your products?
  2. How often and in what quantities will the ingredients be purchased?
  3. How will they be transported to the plant?
  4. How will they be stored at the plant?
  5. Does the plant offer an adequate and dependable inventory tracking and control system?
  6. Is there a system to ensure that your ingredients will be used for your products?
  7. Will the processor keep your ingredient suppliers, costs, and specifications confidential?  

 

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Continuity of Operations

  1. How many other customers does the processor have?
  2. Are any of the customers competitors of yours?
  3. How will the processor arrange to meet his contractual agreements in the event of strikes or work stoppages?
  4. Does the production agreement include contingency plans in the event that the processor is bought out by one of your competitors?
  5. Will the company be able to maintain business operations if it loses a key client?
  6. Do other customers confirm that the processor is reliable? service oriented?
  7. Is the processor's operation profitable?
  8. What does the processor plan for the future:
    expansion?
    merger?
    retirement?
    other (explain)?   

 

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Costs

  1. Can you determine the actual cost to the processor for the following:
    ingredients
    package material
    manufacturing costs
    overhead costs
    profit
  2. Are the allowances for manufacturing loss based on verifiable performance?
  3. Who pays for major additions, repairs, and maintenance to the building and processing systems?
  4. How will charges for ingredients purchased by the processor be tabulated?
  5. Will you be allowed to inspect original invoices for charges by the processor?
  6. Are control procedures in place to ensure that manufacturing losses charged you are actually occurring?  

 

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Miscellaneous

  1. Will the formulation of your product be kept confidential from competitors who also use the plant?
  2. How will this confidentiality be assured?
  3. Will the processor ensure tight security prior to the introduction of new products?
  4. Will the processor allow you unrestricted access to the plant during production of your products?
  5. How often will you inspect the plant?
  6. Will inspections be scheduled?   

 

 

- Information provided by Sverdrup Corp

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Colorado Co-Packing Companies
 

Bosco Inc.

Contact: Robert or Josee Muri

2670 Delta Drive

Colorado Springs, CO  80910

Ph. (719) 390-5117

Fax (719) 390-5120

E-mail: boscofoods@netzero.net

 

Product Categories

Dressings/ Pickles/Sauces, Fruit Fillings, Meat Packers, Poultry Packers, Frozen Specialties, and Vacuum Packed Specialties

 

Current Co-Packing Contracts

For Coleson Foods

 

References available upon request? Yes

 

Current Product Line

 

Item                                Type Package                 Unit Size                  Units/Case

Chicken Skewers             100 pc. Frozen case          17 lbs.                           1

Sauces: barbeque

teriyaki, egg roll               Bottles                           8, 10, and 16 oz.         12 or 24/case

Chicken w/ sauce            Vacuum packed                    9oz.                        18/case

 

Minimum Order: Min. 50 cases

 

Current Equipment Inventory

Vacuum packing machine, bottle filling machine, micro sham, stoves/stock pots. Cold processing room.

 

Standard Ingredient Inventory

Ingredients: poultry, soy sauce, sugar, spices

Ingredient purchaser (processor or contractor): Processor

Ingredient transporter to plant (processor or contractor): Contractor

 

Standard Packaging Inventory

Vacuum bags, bottles (various sizes), boxes (various sizes)

 

Packaging purchaser (processor or contractor): Processor

 

Quality Control

Quality Control standards: USDA regulation compliance and HACCP plan procedures

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: Thermometers, pH test strips

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

Distributors currently picking up at plant: Major distributors in Colorado

Transportation access: 5 miles from I-25

 

Plant

Percentage of plant capacity currently used: 80%

Plant expansion possible to obtain additional contracts: No

Year company was established: 1990

Age of plant: 10 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: Yes

Available room temperature storage: Yes

Available refrigerated storage: Yes

Available freezer storage: Yes

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: No

Waste water treated: No

Waste discharge limits: *

 

Employees

Number of employees (full-time/part-time): 6 / 0

Average employee tenure: 10 years

 

*Contact co-packer for information

 

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Colorado Sausage Co., Inc.
Contact: John Sand
539 South Gilbert Street
Castle Rock, CO  80104
Ph. (303) 688-3844

 

Product Categories
Meats, Prepared and Sausage

 

Current Co-Packing Contracts
Fresh, cooked and smoked sausages. Snack sticks, jerky, smoked beef, pork, buffalo and poultry. Also private label.
References available upon request? Yes

Minimum Order: 500 lbs, negotiable

 

Standard Ingredient Inventory
Ingredients: 75 different spices, seasonings, etc.
Ingredient purchaser (processor or contractor): Processor
Ingredient transporter to plant (processor or contractor): Processor

 

Standard Packaging Inventory
Packaging purchaser (processor or contractor): Processor

 

Quality Control
Quality Control standards: TRC- HACCP
Quality Control forms used: Yes
Quality Control personnel available for in-house runs: Yes
Specification confidentiality possible: Yes
Contractor may be present during runs: Yes
Current inventory of laboratory equipment: Outside lab-Industrial Labs

 

Product Development
Product development services available: Yes
Product development services available w/o processing contract: No
Confidentiality agreement available if processor develops formulation: Yes
Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes
Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes
Shelf life testing of new products available: Yes

 

Current Distribution Access
Distribution available for co-pack accounts: No
Distributors currently picking up at plant: *
Transportation access: 1 mile to Interstate

 

Plant
Percentage of plant capacity currently used: *
Plant expansion possible to obtain additional contracts: No
Year company was established: 1977
Age of plant: *
Ongoing upkeep maintenance given to plant/equipment: Yes
State/County Health Department approved: No
If meat/poultry processor, have current USDA inspection: Yes
Available room temperature storage: Yes
Available refrigerated storage: Yes
Available freezer storage: Yes
Restrictions on water/electricity/gas (if yes, explain): No
Water supply used: City
Water pre-treated: No
Waste water treated: No
Waste discharge limits: *

 

Employees
Number of employees: *
Average employee tenure: *

 

*Contact co-packer for information

 

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Columbine Specialty Products Inc.

Contact: Bob McNamara
4880 E. 41st Ave.

Denver, CO  80216
Ph. (303) 294-0315

E-mail: bobm@columbinesp.com

Website: www.columbinesp.com

 

Product Categories
Dressings/Pickles/Sauces, Flavoring, Extracts, Spices, Tea

 

Current Co-Packing Contracts
Water, cocktail mixes, maple syrup, BBQ sauce, energy dryings, soy sauce, vitamin drinks, non-carbonated soft drinks.

References available upon request? Yes

Minimum Order: 500 gallons finished product

 

Current Product Line

 

Item                                Type Package                 Unit Size                  Units/Case

Beich Cocktail mixes           PET Bottles                     32oz.                      6 & 12

Richlow Cocktail mixes        PET Bottles                     32oz.                      6 & 12

High Peaks Maple Syrup      HDPE                            1 gallon                        4

Chef Larry BBQ Sauce         HDPE                            1 gallon                        4

Conquistador Energy BIB     Bag-n-Box                       3 gallon                       1

 

Current Equipment Inventory

18 valve filler, 6 valve water filler, shrink tunnel, press-on labeler, 28 and 38mm capper, code dater, bag-n-box filler, 1000 gallon mixing tanks, heat jacketed mixing tanks

 

Standard Ingredient Inventory
Ingredients: HFCS 42, citric acid, preservatives, colors, vinegar
Ingredient purchaser (processor or contractor): Contractor
Ingredient transporter to plant (processor or contractor): Contractor

 

Standard Packaging Inventory
PET bottles (32oz, 16.9oz), HDPE bottles (1gal, 5gal), Bag-n-Box (3gal, 5gal)

Packaging purchaser (processor or contractor): Contractor

 

Quality Control
Quality Control standards: HACCP program in place
Quality Control forms used: Yes
Quality Control personnel available for in-house runs: Yes
Specification confidentiality possible: Yes
Contractor may be present during runs: Yes
Current inventory of laboratory equipment:

 

Product Development
Product development services available: Yes
Product development services available w/o processing contract: No
Confidentiality agreement available if processor develops formulation: Yes
Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes
Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes
Shelf life testing of new products available: Yes

 

Current Distribution Access
Distribution available for co-pack accounts: No
Distributors currently picking up at plant: Shamrock, US Foodservice, Sysco, Denver Syrup, Yancey's Roma Donsons, American Concessions, Andrews Produce, Chips Wholesale, Eagle Beverage, Giambrocco Produce, Mt. Olympus Water
Transportation access: 1/2 mile off I-70

 

Plant
Percentage of plant capacity currently used: 50%

Plant expansion possible to obtain additional contracts: Yes
Year company was established: 1980
Age of plant: 28 years
Ongoing upkeep maintenance given to plant/equipment: Yes
State/County Health Department approved: Yes
If meat/poultry processor, have current USDA inspection: No

Available room temperature storage: Yes

Available refrigerated storage: No

Available freezer storage: No
Restrictions on water/electricity/gas (if yes, explain): No
Water supply used: City, Denver
Water pre-treated: Yes
Waste water treated: No

 

Employees
Number of employees: 7 full time

Average employee tenure: 15 years

 

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Danny Cash Hot Sauce (Kitchen Space to Rent)

Contact: Danny Cash

Ph. (888) 3HOTSAUCE

E-mail: DannyCash@DannyCash.com

Web site: www.DannyCash.com

 

Type 2 licensed commercial kitchen available for rent. Equipment available includes two large stainless tables, bottling devices for semi-thin liquids, two stainless prep tables, two 40 gallon steam kettles, automatic dishwasher with triple sink and scrub sink, 18" immersion blender (boat motor), thermometers, pH testers, Kitchen-Aid mixer including juicer attachment.

 

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Econatural Solutions

Contact: Jim Williams

6235 Lookout Rd. #A

Boulder, CO  80301

Ph. (303) 527-1554

Fax (303) 527-3885

E-mail: jhwilliams@econaturalsolutions.com

Web site: www.econaturalsolutions.com

 

Product Categories

Candy/Confections

 

Current Co-Packing Contracts

Balled or tableted sweets, candies, etc.

 

References available upon request? Yes

 

Current Product Line

 

Item                                             Type Package       Unit Size         Units/Case

Mints, Sweets, and Candy Tarts    pocket boxes        3.9 grams            12/case

Mints, Sweets, and Candy Tarts    tins                       70.9 grams          12/case

 

Minimum Order: Min. 125,000 balls or 700,000 tablets

 

Current Equipment Inventory

Mixer, tableting equipment, packaging equipment, shrink wrap equipment

 

Standard Ingredient Inventory

Ingredients: Organic sugar, flavorings, essential oils

Ingredient purchaser (processor or contractor): Processor

Ingredient transporter to plant (processor or contractor): Processor/Contractor

 

Standard Packaging Inventory

Preprinted boxes and tins

 

Packaging purchaser (processor or contractor): *

 

Quality Control

Quality Control standards: U.S. Organic standards, and taste, hardness, and visual appraisal

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: *

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: Yes

Confidentiality agreement available if processor develops formulation: No

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: Yes

 

Current Distribution Access

Distribution available for co-pack accounts: Yes

Distributors currently picking up at plant: United Natural Foods

Transportation access: 1/2 mile from Hwy. 119

 

Plant

Percentage of plant capacity currently used: 50%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1992

Age of plant: 5 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: No

Available room temperature storage: Yes

Available refrigerated storage: No

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: No

Waste water treated: No

Waste discharge limits: *

 

Employees

Number of employees (full-time/part-time): 8 / 2

Average employee tenure: 4 years

  

*Contact co-packer for information

 

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Food Concepts, Inc.

Contact: Colleen Stephens

2545 Kipling Street

Lakewood, CO  80215

Ph. (303) 202-9982

Fax (303) 202-9983

E-mail: cdstephens@foodconceptsinc.com

Web site: www.foodconceptsinc.com

 

Product Categories

Candy/Confections, Dressings/Pickles/Sauces, Flavorings/Extracts/Syrups, Fruit Fillings, Icings, Juices-Fruit/Vegetable, Meat, Poultry, Canned Specialties, Frozen Specialties, Vacuum-Packed Specialties, Tea, Salsas, Hot Sauces

 

Current Co-Packing Contracts

BBQ, Hot Wing, Chili Sauce, Marinades, Finishing Sauces, Drink Mixes, Salsa, Spaghetti, Mustard, Peanut, Salad Dressing, Chocolate, Jams, Jellies, Pepper Jams & Jellies, Green Chilies, Oriental Sauces

 

References available upon request? Yes

 

Current Product Line

 

Item                    Package Type                          Unit Size                   Units/Case

Sauces               Bottles                                     5oz.-32oz.                       12

Salsa/Chilies       Bottles or Tubs                         10oz.-32oz.                      12

Soups/Stews       Bags                                       16oz.-8lbs.                 Client Specific

Jams/Jellies        Bottles                                     6oz.-12oz.                        12

Oriental Sauces   Bottles & Jugs                          10oz.-128oz.                  4-12

Wing/BBQ Sauce Pails & Drums                         5 gallon-55 gallon               1          

 

Minimum Order: 50 Gallons

 

Current Equipment Inventory

100 gallon steam kettle, 200 gallon steam kettle, blenderizer, bottle filling equipment, bag filling equipment, chillers for bag prdoucts, labeler, vacuum sealer

 

Standard Ingredient Inventory

Ingredients: Vary according to production requirements.

Ingredient purchaser (processor or contractor): Contractor

Ingredient transporter to plant (processor or contractor): Contractor

 

Standard Packaging Inventory

Whatever packaing client requires is obtained, 2oz. bottles-55 gallon drums.

 

Packaging purchaser (processor or contractor): Contractor

 

Quality Control

Quality Control standards: USDA, FDA and HACCP plan procedures

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: pH testing, brix testing. If other tests are required, arrangements will be made with appropriate labs.

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: Yes

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

Distributors currently picking up at plant: Sysco, Shamrock, US Foods

Transportation access: 4 miles from 6th Avenue; 4 miles from I-70; 15 miles from Denver International Airport

 

Plant

Percentage of plant capacity currently used: 60%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1996

Age of plant: 12 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Not required (USDA approved)

If meat/poultry processor, have current USDA inspection: Yes

Available room temperature storage: Yes

Available refrigerated storage: Yes

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: Lakewood City

Water pre-treated: Yes

Waste water treated: Yes

Waste discharge limits: *

 

Employees

Number of employees: 8 full time/4 part time

Average employee tenure: 7 years

  

*Contact co-packer for information

 

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Fountain Valley Foods, Inc.

Contact: Ginger Steinecke

3815 Freedom Dr.

Trinidad, CO  81082

Ph. (719) 573-6012

Web site: www.fountainvalleyfoods.com

 

Product Categories

Dressings/Pickles/Sauces, Specialties, Vacuum-Packed, Spices and Condiments, Pickled Products

 

Current Co-Packing Contracts

Old Dutch Salsa, Peerless Salsa, Olive Harvest Tapinade, Katie's Salsa, Buffalo Bills Salsa, Manuel's Bean Dip, Sweet Peppers BBQ

 

References available upon request? Yes

 

Current Product Line

 

Item                         Type Package          Unit Size                                 Units/Case

Salsa                                glass                12 or 16oz.                                  12

BBQ                                 glass                    12oz.                                       12

Tapinade                         glass                    16oz.                                         12

Bean Dip                         glass                    16oz.                                         12

Enchilada Sauce          plastic                  1 gallon                                           4

Jalapenos                       pail                      1 gallon                                         4

Jalapenos                       drum                  30 gallon                                         1

Serranos                         drum                  30 gallon                                         1

Spices                             box                     50 pound                                        1

 

Current Equipment Inventory

100 gallon kettle, 60 gallon kettle, blender, filler, capper, cooling line, labeler, dicer, slicer, produce intake lines

 

Standard Ingredient Inventory

Ingredients: tomatoes, jalapenos, spices, lime juice, beans

Ingredient purchaser (processor or contractor): Processor

Ingredient transporter to plant (processor or contractor): Processor/Contractor

 

Standard Packaging Inventory

12/16oz. glass, 12/12oz. glass, 4/1 gallon plastic, 5 gallon plastic

 

Packaging purchaser (processor or contractor): Processor

 

Quality Control

Quality Control standards: U.S. pH, vacuum, closure, temp fill, cook times, batch ingredient checks, in-bound receiving of ingredients, packaging

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: gram scale, titration equipment, pH meter, moisture meter, pipettes, etc., test kitchen

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: Yes

Confidentiality agreement available if processor develops formulation: No

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): No

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): No

Shelf life testing of new products available: Yes

 

Current Distribution Access

Distribution available for co-pack accounts: No

Transportation access: 2 miles from I-25 in Trinidad, CO plant

4 miles from I-25 in Colorado Springs, CO warehouse

 

Plant

Percentage of plant capacity currently used: 60%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1983

Age of plant: 5 years

Ongoing upkeep maintenance given to plant/equipment: Yes

Procedures for sanitary measures: Complete sanitation after production runs, weekly sanitation and safety checks.

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: N/A

Available room temperature storage: Yes

Available refrigerated storage: No

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: Yes

Waste water treated: No

Waste discharge limits: *

 

Employees

Number of employees (full-time/part-time): 7 / 30

Average employee tenure: 2 years

  

*Contact co-packer for information

 

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Fresca Foods

2011 Cherry St., #206

Louisville, CO  80027

Ph. (303) 645-4888

Fax (303) 645-4884

Web site: www.frescafoodsinc.com

 

Product Categories

All natural and organic products such as frozen entrees, pizza dough balls, finished pizzas, private label home meal replacements (HMRs), branded frozen entrees for All-Natural retailers & Big Box retailers, prepared entrees for Natural Foods delis.

 

Current Co-Packing Contracts

All natural artisan crackers, nut butters, frozen entrees, energy bars, refrigerated cookie doughs

 

References available upon request? Yes

 

Current Product Line

 

Item                              Type Package                 Unit Size                            Units/Case

Entrees (frozen)              Ovenable trays/outer carton             Individual/Family/Dual Packs                      Varies

Pizza dough (frozen)        Dough balls in bag in case            Individual/Family/Dual Packs                      Varies

Co-Pack all natural items                  Varies                                     Varies                                                Varies

 

Minimum Order: Product dependent

 

Current Equipment Inventory

Doboys, three kettles, tilt skillet, conveyor oven, pump and fill system, vcm, choppers, peelers, 3 mixers, 150mm laminator, 300mm laminator, conveyorized pasta equipment cutter (tortellini), cheese waterfall, 4,000sq.ft. blast freezer, 10,000sq.ft. holding freezer, etc.

 

Standard Ingredient Inventory

Ingredients: All necessary ingredients for bringing fresh and shelf-stable products to market

Ingredient purchaser (processor or contractor): Processor

Ingredient transporter to plant (processor or contractor): Processor

 

Standard Packaging Inventory

Dual-ovenable trays, inner cartons, flow-wrapped foil packets, retail boxes, chubs, pouches, boxes, plastic containers. All come in a variety of sizes.

 

Packaging purchaser (processor or contractor): Product Dependent

 

Quality Control

Quality Control standards: Federal SSOP guidelines, full HACCP compliance, Silliker Gold Audit Status, USDA/FDA compliant

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: In-house and outsource to 3rd party (Industrial Labs, Warren Analytical Labs and CSU Food Science)

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: Yes

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: Yes

 

Current Distribution Access

Distribution available for co-pack accounts: Yes

Distributors currently picking up at plant: Refrigerated common carrier from coast to coast, local distributor pick-up (Nobel Sysco, DPI, Shamrock, etc.)

Transportation access: 2 miles from I-25

 

Plant

Percentage of plant capacity currently used: 75%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1993

Age of plant: 25 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: Yes

Available room temperature storage: Yes

Available refrigerated storage: Yes

Available freezer storage: Yes

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: No

Waste water treated: No

Waste discharge limits: None

 

Employees

Number of employees: 150

Average employee tenure: 3 years

 

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GBS Partners, Inc. dba Boulder Sausage

Contact: Tom Griffiths

513 S. Pierce Ave.

Louisville, CO  80027

Ph. (303) 665-6302

Fax (303) 665-3109

E-mail: bouldersausage@webaccess.net

Web site: www.bouldersausage.com

 

Product Categories

Meats, Prepared and Sausage

 

Current Co-Packing Contracts

Sausage for Albertsons, Papa Franks

 

References available upon request? No

 

Current Product Line

 

Item                               Type Package                          Unit Size                                  
Sausages, various          Links, Bulk            16oz, 20oz, Restaurant 10 lbs, 12.5 lbs           Chorizo                             Bulk                  16oz, 20 oz, Restaurant 10 lbs, 12.5 lbs       

 

Minimum Order: Min. 500 lbs. Per variety

 

Current Equipment Inventory

Grinders, linkers, stuffers, wrappers, labelers, master pack gas flush, coolers freezers

 

Standard Ingredient Inventory

Ingredients: spices, pork

Ingredient purchaser (processor or contractor): Processor/Contractor

Ingredient transporter to plant (processor or contractor): Processor/Contractor

 

Standard Packaging Inventory

Boxes, trays, poly wrap, bags, gas flush bags

 

Packaging purchaser (processor or contractor): Processor/Contractor

 

Quality Control

Quality Control standards: Core testing, fat testing, bacteria testing

Quality Control forms used: No

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: Fat, standard plate tester

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: Yes

 

Current Distribution Access

Distribution available for co-pack accounts: Yes

Distributors currently picking up at plant: Yancey's, US Foodservice

Transportation access: 2 miles from Interstate

 

Plant

Percentage of plant capacity currently used: 40%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1989

Age of plant: 8 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: Yes

Available room temperature storage: No

Available refrigerated storage: Yes

Available freezer storage: Yes

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: Yes

Waste water treated: Yes

Waste discharge limits: None

 

Employees

Number of employees (full-time/part-time): 13 / 5

Average employee tenure: 5 years

 

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Mira Sol Chile Corp.

Contact: Carl Musso

37143 Hwy 50 E.

Pueblo, CO  81006

Ph. (719) 948-9305

Fax (719) 948-9306

E-mail: mirasolchile@mirasolchile.com

Web site: www.mirasolchile.com

 

Product Categories

Specialties, Frozen Spices and Condiments, Growing Peppers for other companies

 

Current Co-Packing Contracts

Pueblo Chile, Salsa

 

References available upon request? Yes

 

Current Product Line

 

Item                               Type Package                    Unit Size                 Units/Case

Chiles and Salsas                Jars                                16 oz.                      12/case

Frozen fire roasted chiles     Bags                                 5 lb.                        5/case

 

Minimum Order: *

 

Current Equipment Inventory

 

Standard Ingredient Inventory

Ingredients: Chiles

Ingredient purchaser (processor or contractor): *

Ingredient transporter to plant (processor or contractor): *

 

Standard Packaging Inventory

 

Packaging purchaser (processor or contractor): *

 

Quality Control

Quality Control standards: All Chile is #1 Chile, pest and disease free

Quality Control forms used: No

Quality Control personnel available for in-house runs: No

Specification confidentiality possible: No

Contractor may be present during runs: No

Current inventory of laboratory equipment: *

 

Product Development

Product development services available: No

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: No

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): No

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): No

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

Distributors currently picking up at plant: *

Transportation access: *

 

Plant

Percentage of plant capacity currently used: 0%

Plant expansion possible to obtain additional contracts: No

Year company was established: *

Age of plant: *

Ongoing upkeep maintenance given to plant/equipment: No

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: No

Available room temperature storage: No

Available refrigerated storage: No

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: *

Water pre-treated: No

Waste water treated: No

Waste discharge limits: *

 

Employees

Number of employees: 0

Average employee tenure: N/A

 

*Contact co-packer for information

 

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Morrison Road Complex (Kitchen Space to Rent)

Contact: Elaine & Dennis McFerrin

4986 Morrison Rd.

Denver, CO  80219

Ph. (303) 922-0222

Fax (303) 922-3080

E-mail: ddmcferrin@aol.com

Web site: www.denvercomkitchen.com

 

Current Co-Packing Contracts

Salsa, Syrup, Mustard, Jelly, Sauces

 

References available upon request? Yes

 

Current Product Line

 

Item                    Package Type                          Unit Size

Salsa                        Jar                                       16 oz.  

Jelly                          Jar                                       12 oz.

Syrup                        Jar                                       16 oz.

Organic Salsa            Tub                                      16 oz.

Mustard                     Jar                                       12 oz.

Organic Spices          Jar                                        2 oz.

          

Minimum Order: 140 Gallons

 

Current Equipment Inventory

60 gallon Vulcan steam kettle, 80 gallon Groen steam kettle, Simplex filler-20 gal/pump, labeler

 

Standard Ingredient Inventory

Upon deliveries

 

Ingredient Purchasing responsibility (processor or contractor): Contractor

Ingredient Transportation responsibility (processor or contractor): Contractor

Packing Purchasing responsibility (processor or contractor): Contractor

 

Quality Control

Quality Control procedures: Organic/training

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: No

Specification confidentiality possible: No

Contractor may be present during runs: Yes

 

Product Development

Product development services available: No

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: No

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

 

Plant

Percentage of plant capacity currently used: 20%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 2001

Age of plant: 40 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: No

Available room temperature storage: Yes

Available refrigerated storage: Yes

Available freezer storage: Yes

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: No

Waste water treated: No

 

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Rocky Mountain Salsa Company (Kitchen Space to Rent)

905 N. College Ave.

Fort Collins, CO 80524

Amy or Gregg Lasley

(970) 217-8017 or (970) 282-0033

Email: info@rockymountainsalsa.com

Website: www.rockymountainsalsa.com

 

Main kitchen: 316 sq ft. Manufacturing set-up for semi thick to thin liquids: 60 gal kettle, Simplex filler, label machine, Stock pot stove, Baking: convection oven. Type II hood. Prep tables, 2 comp sink, walk in refrigerator and freezer.

Prep kitchen:  294 sq ft. Food prep only. Prep tables, 3 comp sink. Microwave.  Dry Storage and cooler space available.

 

Quality control: Approved by Larimer County Health Dept.

Pending Approval by Colorado Health Dept as manufacturing facility.                                                                                                                            

Product Development: Consult with Colorado State University, Northern Colorado Food Incubator. No commercial chef on staff.

 

Rental/Lease available based on room & equipment used

Discounts for lease/rental commitments

Storage rates TBA

Options to combine ordering of jars/product to lower costs and meet minimum requirements for vendors

 

*Note: Stock pot stove only. No cooking that generates moderate grease disposal such as with frying or sautéing.

 

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Shepherd Foods

Contact: Kendra Bernal

3465 West 6400 South

Spanish Fork, Utah  84660

Ph. (801) 798-0344

Fax (801) 794-0544

E-mail: kendra@shepherdfoods.com

Web site: www.shepherdfoods.com 

 

Product Categories

Specialties, Frozen

 

Current Co-Packing Contracts

Stuffed sandwiches, thaw & serve sandwiches, stuffed pretzels, calzones, pizzas, pastries, cupcakes, sloppy Joes, pot pies, misc. other meat production, cookies.

 

References available upon request? Yes

 

Minimum Order: Product dependent, please call.

 

Current Equipment Inventory

Rheon equipment, pizza equipment, kettles, proffer, ovens, freezer, quick freezer, blast freezer, warehouse, cartoning equipment, wrapping equipment, shrink wrap equipment

 

Standard Ingredient Inventory

Ingredients: Basic staples, other ingredients ordered as needed

Ingredient purchaser (processor or contractor): Processor

Ingredient transporter to plant (processor or contractor): Contractor

 

Standard Packaging Inventory

Individual wrapping film, ovenable film, food grade cartons, all purpose boxes

 

Packaging purchaser (processor or contractor): Processor

 

Quality Control

Quality Control standards: USDA inspected facility, HACCP plan in place, internal Quality Control staff.

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: All equipment for testing necessary to complete HACCP program and appropriate testings.

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: Yes

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: Yes

 

Current Distribution Access

Distribution available for co-pack accounts: Yes

Distributors currently picking up at plant: Sysco, US Foodservice, Nicholas and Co., various independents

Transportation access: 50 miles to International airport, 10 miles to city airport, no rail access, 5 miles to Interstate 15.

 

Plant

Percentage of plant capacity currently used: 50%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1991

Age of plant: 9 years

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: Yes

Available room temperature storage: Yes

Available refrigerated storage: Yes

Available freezer storage: Yes

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: Well & City

Water pre-treated: Yes

Waste water treated: N/A

Waste discharge limits: N/A on septic

 

Employees

Number of employees: 15 full time, 5 part time

Average employee tenure: 5 years

 

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Twin Peaks Seed & Grain LLC /Twin PeaksTrading

Contact: Jim Hergenreder

2060 County Rd.

Longmont, CO  80504

Ph. (303) 772-7333

Fax (303) 772-6854

E-mail: twinseed@aol.com

Web site: www.twinpeakstrading.com

 

Product Categories

Field Crops, Bulk and Packaged, Grains, Nuts, Seeds

 

Current Co-Packing Contracts

Corn, Beans

 

References available upon request? Yes

 

Current Product Line

 

Minimum Order: 50,000 lbs. / Semi Load

 

Current Equipment Inventory

Air screen cleaner, gravity table, stoner, polisher, bagger, conveyors, elevator legs

 

Standard Ingredient Inventory

Ingredients: Corn, Beans

Ingredient purchaser (processor or contractor): Processor/Contractor

Ingredient transporter to plant (processor or contractor): *

 

Standard Packaging Inventory

25lb. bag, 50lb. bag, one ton totes or bulk

 

Packaging purchaser (processor or contractor): Processor/Contractor

 

Quality Control

Quality Control standards: USDA or Rocky Mtn. Bean Dealers standards

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

Current inventory of laboratory equipment: Moisture, bu. Wt, %FM and 3rd party laboratories

 

Product Development

Product development services available: No

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: Yes

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): Yes

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): Yes

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

Distributors currently picking up at plant: *

Transportation access: Interstate 3 miles, airport 30 miles, rail is beside property

 

Plant

Percentage of plant capacity currently used: 30%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1996

Age of plant: 8

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: No

Available room temperature storage: Yes

Available refrigerated storage: No

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City

Water pre-treated: Yes

Waste water treated: No

Waste discharge limits: *

 

Employees

Number of employees: 3

Average employee tenure: 6 years

 

*Contact co-packer for information

   

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Western Innovations Inc.

Contact: Jerry Jernigan

4825 Nome St.

Denver, CO  80239

Ph. (303) 307-4500

Fax (303) 307-4600

E-mail: wiijerry@qwest.net

Web site: www.westerninnovationsinc.com

 

Product Categories

Candy/Confections, Cookies/Crackers, Dressings/Pickles/Sauces, Feeds-Prepared, Field Crops, Flavoring/Extracts/Syrups, Grains/Nuts/Seeds, Potato Chips, Spices/Condiments, Food Supplements

 

Current Co-Packing Contracts

Hot Sauces, Food Supplements, Animal Supplements, Pet Foods, Health Products, Candy

 

References available upon request? Yes

 

Minimum Run Requirements: Short runs are welcome. Specific quantities determined for each product.

 

Current Product Line

 

Item                                  Type Package 
Shelf stable                     tins, pillow packs, bottles
powders, liquids            4-sided, 3-sided, pillow pack
granulars, solids,           pouches, straw packs,
capsules, tablets

 

Current Equipment Inventory

Vertical Form Fill, Horizontal Form Fill, Vertical Auger Filler, Piston Filler, Induction Seal, Labelers (round or 2-sided), Blister Form Fill/Foil, Tamper Seal, Shrink Wrap

 

Standard Ingredient Inventory

Ingredient purchaser (processor or contractor): Contractor

Ingredient transporter to plant (processor or contractor): Contractor

 

Standard Packaging Inventory

Clear films, barrier type

 

Packaging purchaser (processor or contractor): Contractor

 

Quality Control

HACCP, Good Manufacturing Practices

Quality Control standards: Yes

Quality Control forms used: Yes

Quality Control personnel available for in-house runs: Yes

Specification confidentiality possible: Yes

Contractor may be present during runs: Yes

 

Product Development

Product development services available: Yes

Product development services available w/o processing contract: No

Confidentiality agreement available if processor develops formulation: No

Exclusive use of formulation available if processor develops formulation (formulation will not be used for any other purpose): No

Exclusive rights to formulation available if processor develops formulation (contractor can continue using formulation if contract ends with processor): No

Shelf life testing of new products available: No

 

Current Distribution Access

Distribution available for co-pack accounts: No

Transportation access: 2 miles from Interstate 70, 10 miles from airport, rail access

 

Plant

Percentage of plant capacity currently used: 20%

Plant expansion possible to obtain additional contracts: Yes

Year company was established: 1976

Age of plant: 1 year

Ongoing upkeep maintenance given to plant/equipment: Yes

State/County Health Department approved: Yes

If meat/poultry processor, have current USDA inspection: N/A

Available room temperature storage: Yes

Available refrigerated storage: No

Available freezer storage: No

Restrictions on water/electricity/gas (if yes, explain): No

Water supply used: City of Denver

Water pre-treated: Yes, Deionized water available

Waste water treated: No

Waste discharge limits: Domestic

 

Employees

Number of employees (full-time/part-time): 20-35

Average employee tenure: 2-3 years

 

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Kitchen Space Available to Rent

 

Danny Cash (see information above)

 

 

Morrison Road Complex  (see information above)

 

Northern Colorado Food Incubator

 

Rocky Mountain Salsa Company (see information above)


Commercial Kitchen Space Available in Longmont. 2000 sq.ft. of primarily commercial baking space. Double stack convection oven, double stack deck oven (both gas powered), 4 burner gas stove, 3-bay veg prep sink, 3-bay dish sink (no dishwasher) and an 8x11 ft. walk-in. Looking for renters who want to work in the evenings and weekends. It may be possible to share the kitchen during the day depending on the kind of products produced, amount of staff, etc. The space is available on a 4 or 8 hour shift as few or many times a month as desired. Rates are determined by length of shift and frequency of rental. Call Elizabeth at (303) 684-6480 for more information.  

 

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