Forklifts are driven in heavily congested areas where many other operations are being performed. Visibility and sightlines can be limited, increasing the chance of collisions between machinery and employees.

• Use signs and policies to prohibit others from entering these areas.
• Use horn, when appropriate, to alert others.
• Improve lighting where applicable.
• Drive forklift backwards when moving loads.

Over long periods of time the solid rubber wheel on the front of the forklift has developed a flat spot, resulting in unstable loads and poor handling.

• Train operators to inspect and recognize potential problems or hazards.
• Implement equipment inspection plan.
• Report and correct problems as soon as identified.

There is a potential for pallets to collapse or tip on driver; uneven floor areas increase the danger.

• Institute a program of safe storage and stacking.
• Train employees in proper procedures for housekeeping.
• Wrap loads in plastic to maintain stability.
• Inspect and replace bad floor areas.

Forklift batteries need to be removed by hoist and routinely charged. Exposure to fumes or vapors from battery charging process can be dangerous.

• Provide all employees with personal protective equipment.
• Provide eyewash and showers for emergencies.
• Provide proper ventilation.

While using hand or electric jacks, employees may have the problems of backing into walls, running over own feet, or running into other employees as they move through freezer doors. It is difficult to see who or what is on the other side of the doors, because the windows may be high and covered with frost.

• Provide windows in doors low enough for employees to see who or what is coming on the other side, even if pushing pallet jacks.
• Train employees in proper and safe methods for using hand/electric jacks, to avoid injuries.
• Provide one-way entrance and exits.