U.S. Food & Drug Administration
Center for Food Safety & Applied Nutrition

Office of Premarket Approval
June 1995
(Effective June 18, 2001, Office of Premarket Approval is now Office of Food Additive Safety. See updated contact information)

The latest version of this guidance issued on April 10, 2002. Below is an earlier version.


RECOMMENDATIONS FOR CHEMISTRY DATA FOR INDIRECT FOOD ADDITIVE PETITIONS

These recommendations were developed to assist petitioners in the preparation of the chemistry portion of petitions for indirect food additives. The law, regulations and specific letters take precedence over these informal recommendations.

This document supersedes the Recommendations dated September, 1988, Version 1.2., March, 1993


HIGHLIGHTS OF THE 1995 "RECOMMENDATIONS"


TABLE OF CONTENTS


I. INTRODUCTION

Section 409(a) of the Federal Food, Drug, and Cosmetic Act (the Act) states that use of a food additive shall conform to a regulation prescribing the conditions under which the additive may safely be used. The definition of a food additive (Section 201(s)) includes substances used in the processing, packaging, holding, and transporting of food that have no functional effect in the food but which may reasonably be expected to become components of food. These latter substances are known as indirect food additives. Specific regulations are established to cover the safe use of indirect food additives. These regulations are set forth in Title 21 of the Code of Federal Regulations (21 CFR) parts 175-179. In addition to the specific regulations, 21 CFR 174.5 lays out general safety requirements for all indirect food additives.

Anyone intending to use an additive that does not conform to an existing regulation must file a petition proposing the issuance of a new regulation. Section 409(b)(2) of the Act sets forth the statutory requirements for such a petition. These requirements include descriptions of the following: (1) the identity of the additive, (2) proposed conditions of use of the additive, (3) technical effect data, (4) methods for the analysis of the additive, and (5) full reports of investigations made with respect to the safety of the additive. These requirements are described in greater detail in 21 CFR 171.1. That section also specifies the format of the petition. Alternatively, in some cases, an exemption to regulation as a food additive may be pursued (see Section IV).

These recommendations are intended to amplify and explain the statutory chemistry requirements for indirect food additive petitions.(1) Considering that the science and technology of food-packaging and food-contact articles as well as the scientific basis for evaluating exposure to indirect food additives are continually evolving, these recommendations will be periodically updated to address new developments in these areas. For indirect food additive applications not explicitly covered by these recommendations, appropriate information should be developed in collaboration with the Food and Drug Administration (FDA).(2)


II. INDIRECT FOOD ADDITIVE PETITIONS

A. IDENTITY

Provide "the name and all pertinent information concerning such food additive, including, where available, its chemical identity and composition."(3)

Identity information is necessary to specify uniquely the additive for which a regulation is sought and to identify substances that may migrate into food from use of the additive. These substances include not only the petitioned additive itself, but also degradation products and impurities in the additive that may have no functional effect.

Information identifying the food additive should be as complete as possible with respect to the name, composition, and method of manufacture of the additive. Such items include:

  1. Chemical Name. The IUPAC or Chemical Abstracts name is acceptable.

  2. Common or Trade Names. These should not be the only means of identification. FDA does not maintain a dictionary of commercial names. Identifying materials solely in this manner may cause delays in processing the petition.

  3. Chemical Abstracts Service (CAS) Registry Number.(4)

  4. Composition. A full description is needed to compile a list of potential migrants to food. This should include: chemical formulae, structures, molecular or formula weights for single compounds or components of commercial mixtures. For polymers, also submit the weight average (Mw) and number average (Mn) molecular weight, the molecular weight distribution, and the methods for their determination. If the molecular weight is not readily obtainable, furnish other properties of the polymer that are functions of the molecular weight, such as intrinsic or relative viscosity or melt flow index.

    In addition, provide the following information:

  5. Properties. Submit the physical and chemical specifications of the additive (e.g., melting point, impurity specifications). Report properties that can affect migration potential, such as solubilities of additives in food-simulating solvents. In the case of new polymers, provide glass transition temperatures, ranges for densities and melt flow indices, and information on morphology (e.g., degree of crystallinity) and stereochemistry. For new adjuvants in regulated polymers, submit information on the properties of the polymer (e.g., Tg) used in migration testing.

  6. Analyses. If the additive is a component of an otherwise regulated material, e.g., an antioxidant in a regulated polymer, provide analytical methods for determining the additive in the material. Submit supporting analytical data (refer to Section D.3).

B. USE

Provide "a statement of the conditions of the proposed use of such additive, including all directions, recommendations, and suggestions proposed for the use of such additive...."

  1. Provide the maximum use level of the additive and the types of food-contact articles in which it may be used. For indirect additives "use level" refers to the concentration of a substance in the food-contact article, not in the food itself. State the range of possible uses--films, molded articles, coatings, etc., and report the anticipated maximum thickness and/or weight per unit area of these articles.

  2. List the types of food (with examples) expected to be used in contact with the additive and the maximum temperature and time conditions of food contact.(5) Classifications that may be helpful are given in 21 CFR 176.170(c), Table 1 (Types of Raw and Processed Foods) and Table 2, which lists various conditions of use. These tables are not all-inclusive, however.

C. INTENDED TECHNICAL EFFECT

Provide "all relevant data bearing on the physical or other technical effect such additive is intended to produce, and the quantity of such additive required to produce such effect."

Present data to show that the additive will achieve the intended technical effect and that the proposed use level is the minimum level required to accomplish the intended technical effect (21 CFR 171.1(c)). For an indirect food additive, "technical effect" refers to the effect on the food package or processing equipment, not on the food. An example would be the effect of an antioxidant on a particular polymer. In the case of a new food-contact polymer, present data that demonstrate the particular properties of the polymer that are useful for food-contact applications. This information is frequently available in product technical bulletins.

In cases where the use level of an additive is self-limiting, provide supporting data.

D. MIGRATION AND ANALYTICAL METHODOLOGY

Provide "a description of practicable methods for determining the quantity of such additive in or on food, and any substance formed in or on food, because of its use."

A petitioner shall provide information sufficient to permit estimation of the daily intake of the additive, i.e., consumer exposure. From analyzed or estimated levels of an additive in food or food-simulating solvents, the Chemistry Review Branch (CRB) calculates the concentration of the additive expected in the daily diet. A more complete discussion of this topic is given in Section E and Appendix IV.

The concentration of an additive in the daily diet or exposure may be calculated from measured levels in food or in food-simulating solvents. Although FDA has always accepted reliable analyses of additives in real foods, in practice many analytes are difficult to measure in food. Alternatively, petitioners may submit migration data obtained with food-simulating solvents, that can reproduce the nature and amount of migration of the additive into food. Because an additive may contact many foods with different processing conditions and shelf lives, the submitted migration data must reflect the most severe temperature/time conditions to which the food-contact article containing the additive will be exposed.

Before undertaking migration studies, the petitioner should carefully consider the potential uses of the additive. If, for example, use at temperatures no higher than room temperature is anticipated, it makes little sense to conduct migration experiments that simulate high temperature food contact because such experiments would lead to elevated levels of the additive in the food simulants and, potentially, to increased toxicity testing requirements. In some cases where the use level of the additive is low, it may be possible to dispense with migration studies altogether by calculating worst-case migration assuming that 100% of the additive migrates to food. The following example illustrates this approach:

Consider an adjuvant added prior to the sheet-forming operation in the manufacture of paper. If it is found by analysis or calculation that the final additive concentration in paper cannot exceed 1 ppm and the basis weight of the finished paper is 50 pounds/3000 ft², or 50 mg/in², then the maximum weight of additive per unit area of paper is 1x10-6 g adjuvant/g paper x 50 mg/in² = 0.000050 mg/in². If all the additive migrates into food and 10 grams of food is in contact with 1 square inch of paper (CRB's usual assumption), the maximum concentration in food would be 5 parts per billion. It may be expected that this low concentration in food would lead to an estimated daily intake of the additive sufficiently low so as to preclude the need for expensive toxicological testing. Therefore, migration studies which could result in further lowering of the estimate of daily intake would be unnecessary.

When migration studies are necessary, standard procedures should be followed to ensure reproducibility, to allow for comparisons with data obtained from different laboratories with different additives and, most importantly, to allow for comparisons with migration studies in the literature that have been carried out using real foods or food simulants.

  1. Design of the Migration Experiment

  2. Characterization of Test Solutions and Data Reporting

    Perform migration studies in triplicate and analyze the test solutions for the migrants. If the petition is for a polymer, determine the amount and nature of total extractives. Ordinarily, the total amount is determined by weighing. The nature of the extractives, which may include monomers, oligomers, adjuvants, catalyst residues, etc., is determined by suitable chemical or physical tests, such as NMR, UV-visible, and atomic absorption spectroscopy, and gas or liquid chromatography. Indicate the limit of quantitation and selectivity of the methods used. If quantitation of individual migrants is not possible, at the very least show the distribution of the extractives between organic and inorganic fractions by solvent fractionation (e.g., the fraction of the total extractive residue that is soluble in chloroform).

    Analyze test solutions from petitioned polymers for constituent monomers. Alternatively, the known residual level in the polymer may be used to calculate monomer dietary concentrations by assuming that all of the residual monomer migrates into food and that ten grams of food is in contact with one square inch of food-contact article.

    If the petition is for a polymer adjuvant, it is normally necessary to analyze the test solutions only for the adjuvant. Occasionally, however, it may be necessary to quantitate, in the test solution, impurities or decomposition products present in the adjuvant in addition to the adjuvant itself. An example would be the presence of carcinogenic impurities in the adjuvant.

    Report results in terms of milligrams of substance extracted per square inch (mg/in²) of surface area. Although migration amounts are often expressed in terms of mg/dm², CRB prefers the mixed unit mg/in² to facilitate conversion to concentration in food. If ten grams of food are in contact with one square inch of packaging surface, migration of 0.01 mg/in² corresponds to a concentration in food of 1 ppm. For specialized food-contact applications where an assumed ratio of 10 g food per in² is not appropriate, such as in dual-ovenable trays and microwave heat-susceptor applications, use the lowest ratio from the actual food-contact applications and provide justification for the ratio selected.

  3. Analytical Methodology

    Submit the following for each method:

E. CONSUMER EXPOSURE

"In determining .... whether a proposed use of a food additive is safe, the Secretary shall consider .... the probable consumption of the additive and of any substance formed in or on food because of the use of the additive."

Migration data developed following procedures outlined in Section D are intended to provide estimates of the highest level of migration to food that might result from use of the additive. CRB estimates probable exposure to the additive by combining the migration data with information on uses of food-contact articles that may contain the additive, i.e., on the fraction of a person's diet likely to contact packaging materials containing the additive.

From a given concentration of the additive in the daily diet, the estimated daily intake (EDI) is calculated as the product of that concentration and the total food intake, assumed to be 3000 grams per person per day (solids and liquids). A concentration in the daily diet of 1 ppm corresponds to an EDI of 1x10-6 g additive/g food x 3000 g food/person/day or 3 mg/person/day.

Both the concentration in the daily diet and the EDI are used in the safety evaluation of an additive. The concentration in the daily diet is used in determining the types of toxicity studies required to establish the safety of the additive under the proposed conditions of use. The Division of Health Effects Evaluation (DHEE) calculates an acceptable daily intake (ADI) based on the results of the feeding studies. If the EDI is lower than the ADI, use of the additive can be permitted. If this is not the case, the petitioner can sometimes obtain a regulation by limiting the proposed uses, which in turn reduces the EDI.

  1. Calculation of Exposure

  2. Exposure Refinement

    Exposure estimates will, in general, be made by CRB using the aforementioned procedures. More refined exposure estimates may be possible, however, with additional information provided by the petitioner. For instance, suggestions for subdividing packaging or resin categories could reduce the calculated exposure by lowering the CF for the category. The division of PVC into rigid and plasticized categories, cited above, is one example. Another example is the division of polymer coatings for paper into subcategories, such as poly(vinyl acetate) polymer coatings, styrene-butadiene polymer coatings, etc. If a compound is to be used solely in styrene-butadiene coatings for paper, use of the CF for polymer-coated paper (0.2, Appendix IV, Table 1), would be a gross exaggeration.

    In those cases where the nature of the coverage requested may require more detailed information or where a petitioner believes that exposure will be overstated by simply selecting CF and fT values presented in Appendix IV, data of the following type may be submitted to facilitate calculations of CF and fT values for materials likely to contain the additive:

  3. Migration Database

    FDA requires that the petitioner submit relevant and reliable migration data for a petitioned additive to estimate potential exposure. In an effort to reduce this burden, CRB is compiling additive migration data from various sources for use in estimating additive migration.

    Migration data for specific additive/polymer/food-simulating liquid systems at given temperatures that exhibit a predictable migration-time behavior, e.g., Fickian diffusion, may be used to predict migration at other temperatures. Thus, the need for migration studies for new applications, which in certain cases such as high temperature applications may be difficult to perform, may be reduced.

    As a simple example, migration data obtained over 10 days (240 h) at 40°C that exhibits Fickian behavior, in combination with migration data obtained at other temperatures, say 60°C and 80°C, may be extrapolated by means of an Arrhenius plot to predict additive migration under retort conditions (121°C/2 h and 40°C/238 h), if no apparent change in polymer morphology, such as glass transition or polymer melting, is expected between 30°C and 130°C. Apparent diffusion coefficients, D, at 121°C for each additive/polymer/food simulating liquid can be obtained from a plot of ln D vs 1/T(K). Thus, additive migration for 2 hours at 121°C can be estimated and added to additive migration after 238 hours at 40°C to obtain total migration expected for retort and ambient storage conditions. The density and thickness of the polymer sample and initial concentration of the migrant in the polymer are also necessary for the calculations.

    The migration database is intended as a repository for migration data, including diffusion coefficients and relevant polymer/additive properties. CRB encourages the submission of such information for inclusion in the database as it is expected that the database will be useful in reducing the burden on petitioners in the preparation of food additive petitions. Only migration data that follow Fickian diffusion should be submitted. In addition, only migration levels that have been measured at three or more time intervals for a given temperature will be considered for inclusion in the migration database. This additional information may be submitted to FDA (Office of Premarket Approval) in the form of a letter, as part of a petition, or in a Food Additive Master File.

III. INQUIRIES REGARDING COMPLIANCE WITH FOOD ADDITIVE REGULATIONS

FDA receives numerous letters and inquiries requesting opinions on the compliance with food additive regulations of individual substances or formulations to be used in the preparation of articles intended for producing, manufacturing, packaging, processing, transporting, holding, or cooking food. Often the information submitted is not sufficient to permit a decision on the food additive status of the material in question. The following information is generally pertinent and is recommended for inclusion in the initial letter to minimize delays in response.

A. IDENTITY

Identify the individual substances, or components of a formulation, by their chemical names. Submit their structural formulas and Chemical Abstracts Service Registry Numbers, if available. Food additives are not listed in the regulations under trade names, nor does FDA maintain a list of such names. Therefore, FDA cannot review materials identified only by trade names. Additionally, give the weight percentages of each component of a formulation.

B. CONDITIONS OF USE

Identify the most severe anticipated conditions of use of food-contact articles manufactured using the additive (i.e., time-temperature conditions, types of foods to be contacted, and whether the article is intended for single or repeated use).

C. APPROPRIATE REGULATION

List the specific regulation section numbers, if known, that are believed to authorize the use of the formulation or its components under the desired conditions of use. Because regulations frequently contain limitations on the maximum use level of an additive, maximum temperature of use, and type of food with which it may be used, this information should be provided unless it is known that such information is unnecessary for evaluation. (Some regulations contain no specific limitations.)

In the event that the agency determines that any of the individual substances, or components of a formulation, are not authorized by a regulation for the proposed use, a food additive petition may be filed to propose the issuance of a new regulation. Alternatively, an exemption to regulation as a food additive may be pursued (see Section IV).

IV. THRESHOLD OF REGULATION POLICY

The agency has established a policy, known as the Threshold of Regulation policy,(11) that may be applied to an indirect food additive for which the extent of migration to food results in exposure so trivial (less than or equal to 0.5 ppb of the additive in the daily diet) as not to require the issuance of a regulation. The proposed use must meet the exemption criteria established in 21 CFR 170.39. Under this policy, information about the proposed use of a substance will undergo an abbreviated review by FDA, as opposed to the extensive review and formal issuance of a food additive regulation. Anyone seeking comment on whether the use of a particular substance meets the criteria should contact FDA's Office of Premarket Approval. Following is a list of the chemistry information that FDA will need to determine whether an exemption from regulation is appropriate:


Go to Appendices I-V
Go to Footnotes 1-11

* Office of Premarket Approval, Center for Food Safety and Applied Nutrition (HFS-200), US Food and Drug Administration, 200 C St., SW., Washington, DC 20204 (See updated contact information)

June, 1995

premarkt@cfsan.fda.gov



This document was issued in June 1995.
For more recent information on Guidance and Reference Documents for Petitions and Notifications
see http://www.cfsan.fda.gov/~dms/opa-guid.html

The latest version of this guidance issued on April 10, 2002.



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