May 18, 1999
Dr. Adam M. Finkel
Director of Health Standards
Occupational Safety and Health Administration
200 Constitution Avenue, NW
Washington, DC 20210
Re: Voluntary
Health and Safety Partnership Program for Fiber Glass, Rock and Slag
Wool Fiber Products
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Dear Dr. Finkel:
The manufacturers of insulation and special application
glass, rock and slag fiber products (referred hereinafter as synthetic
vitreous fibers or "SVF"1) are committed to the continued
protection of the health and safety of their employees and the installers of
their products. Therefore, the fiber glass and rock and slag wool industries
voluntarily recommend a Health and Safety Partnership Program ("HSPP")
that will further protect and safeguard workers while simultaneously
conserving the regulatory resources of the Occupational Safety and Health
Administration ("OSHA"). In addition, NAIMA and its members
companies commit to augment the HSPP with "Recommended Work
Practices" (see Appendix 1) and a
"Stewardship and Product Responsibility Program and Performance
Measurement for Synthetic Vitreous Fibers" (see Appendix
2). As more fully described below, the HSPP's health and safety
provisions are designed to reduce and address any potential risks raised in
the extensive health literature.
In conjunction with the HSPP, the manufacturers of
insulation and special application glass, rock and slag fiber products
announce the implementation of a Product Responsibility Plan ("The
Plan"). The Plan will commit manufacturers to produce bio-soluble
fibers similar to those that have not been shown to produce irreversible
effects following inhalation in laboratory animals (described in Attachment
A). Thereby The Plan recognizes that fibers can have different properties.
Different fiber formulations are often chosen to impart specific
characteristics to the finished product required for its end use. Some
characteristics, such as biopersistence or bio-solubility, also may have a
role in the potential for the fiber to produce disease in animals. The newly
developed fiber differentiation science has prompted the European Union
("EU") to adopt a fiber differentiation system similar to that
contained in The Plan.
The North American Insulation Manufacturers Association's
("NAIMA") fiber glass manufacturing members (CertainTeed
Corporation, Evanite Fiber Corp., Johns Manville Corporation, Knauf Fiber
Glass, Owens Corning, and Western Fiberglass Group) and rock and slag wool
(mineral wool) manufacturing members (American Rockwool, Inc.; Fibrex, Inc.;
Isolatek International; MFS Incorporated; OCHT; Rock Wool Manufacturing;
Roxul, Incorporated; Sloss Industries; and U.S.G. Interiors, Inc.) are
committed to the full implementation of this HSPP and The Plan. NAIMA and
its member companies seek OSHA's support and endorsement of the HSPP, and
the establishment of a cooperative partnership that promotes worker safety.
NAIMA and its member companies are not seeking OSHA's endorsement of The
Plan referenced above at this time.
NAIMA, representing the SVF industry, recognizes that the
HSPP contains pertinent guidance for workers handling SVF products, and,
thus, it is desirable for NAIMA and its member companies to promote safe
work practices by encouraging employers to utilize the training videos and
literature made available through the HSPP. This new effort on the part of
industry, as reflected in Appendix 2, builds on a history of product
stewardship that should result in a major improvement towards uniformly
proper and safe handling of SVF products.
BACKGROUND
Section 6(a) of the Occupational Safety and Health Act of
1970 directed the Secretary of Labor to promulgate, without rulemaking,
permissible exposure limits ("PELs") for occupational safety and
health based upon federal or national consensus standards. This resulted in
the adoption of approximately 400 PELs in 1971. Section 6(b) of the Act set
out the procedures for OSHA to follow in updating, revising, and
promulgating additional PELs. Recognizing that PELs were becoming out of
date with available scientific evidence, OSHA in 1988 instituted a massive
multiple substance rulemaking to update 428 PELs in a single rulemaking.
This effort became known as the "Air Contaminants" rulemaking.
OSHA issued a final Air Contaminants rule in 1989 for
general industry. In June 1992, OSHA proposed to amend PELs for air
contaminants in the construction, maritime and agricultural industries. 57
Fed. Reg. at 26,002 (June 12, 1992). As part of this second "Air
Contaminants" standard, OSHA proposed addition of a fibrous glass and a
mineral wool fiber (rock and slag) category to the Table Z list of air
contaminants applicable to all industries.
The proposal, supported by labor and industry,
contemplated the imposition of a 1 f/cc PEL for fibrous glass and mineral
wool fibers. 57 Fed. Reg. at 26,195. Prior to that proposal, there were no
specific OSHA limits governing occupational exposures to fibrous glass>or
mineral wool fibers, although these substances are covered by the Agency's
15 mg/m3 (5 mg/m3 respirable) 8-hour TWA limit for all
inert dusts and particulates not otherwise regulated. NIOSH has recommended
a 5 mg/m3 8-hour TWA limit for total dust and a 3 fibers/cc limit
for airborne fibers less than 3.5 microns in diameter and longer than 10
microns in length. In May 1997, the American Conference of Governmental
Industrial Hygienists ("ACGIH") adopted a 1 f/cc TLV for
respirable glass wool, special application fibers and mineral wool
fibers. Most recently, the State of California Air Contaminants Advisory
Committee, on November 7, 1997, formally recommended a 1 f/cc limit for
fiber glass.
In 1992, the United States Court of Appeals for the
Eleventh Circuit vacated and remanded the entire Air Contaminants rule for
general industry. As a result of the court's decision, OSHA withdrew the
proposed Air Contaminants rule for the construction industry, including the
proposed PEL for fibrous glass and mineral wool fibers. NAIMA's
members supported the proposed PEL of 1 f/cc, and were therefore
disappointed in the court's decision and subsequent withdrawal of the
proposal. Nevertheless, those actions paved the way for a partnership
approach for protecting workers.
OSHA's alternative approach was announced in August
1994 in its proposed "Priority Planning Process." This system was
designed to prioritize potential occupational safety and health hazards in
order to target agency resources for standard setting. The results of OSHA's
"Priority Planning Process" were announced on December 13, 1995.
Among the eighteen substances identified by OSHA as a priority was
"synthetic mineral fibers."
Five of the new priorities were designated for rulemaking
and added to OSHA's regulatory calendar. For all the other priorities,
including synthetic mineral fibers, OSHA indicated that the Agency
"will work with business, labor, the professional community, and the
state plan as partners to encourage worker protection without developing new
rules at this time." OSHA Priority Planning Process, p. 6. As another
acceptable action approach, OSHA endorsed "[v]oluntary approaches
[that] seek to correct workplace hazards through cooperative actions."
OSHA Priority Planning Process, p. 6. OSHA indicated that three different
action approaches would be considered for the priorities not slated for
rulemaking: 1) intervention approach; 2) voluntary approach; and 3)
informational approach. OSHA Priority Planning Process, p. 6.
Representatives of the fiber glass and mineral
wool fiber industries notified OSHA that the industries would be interested
in engaging in the voluntary development of health and safety programs.
Indeed, OSHA encouraged the development of a non-regulatory initiative in a
November 14, 1996 letter from Dr. Adam Finkel to Dr. Joel Bender of Owens
Corning. Fiber glass and mineral wool fiber manufacturers have a mutual
interest with their employees, customers, installers, trade unions and other
stakeholders in ensuring that their products are produced and used safely.
To that end, NAIMA, a trade association representing
manufacturers of fiber glass and mineral wool fiber products, has
prepared this voluntary proposal to undertake in conjunction with unions and
insulation contractors joint action that can further enhance worker safety
in the manufacture, installation, removal, and fabrication of glass fiber and
mineral wool fiber products. NAIMA is pleased to present for OSHA's
support and endorsement an occupational HSPP that covers workers in the
manufacturing, fabrication, installation, and removal setting.
THE HSPP PROPOSAL
SCOPE- The HSPP shall apply to the manufacture,
fabrication, installation, removal, and other work settings where workers
are subject to comparable exposures. The Program also includes compliance
with all applicable provisions of the Hazard Communication Standard as
already required by law. While NAIMA members are only directly responsible
for compliance with these voluntary compliance guidelines in their own
operations, NAIMA and its member companies will undertake the activities
described herein to educate and encourage compliance with these guidelines
by other employers and their workers within the scope of this proposal. As
to timing of the Program's implementation and applicability, the HSPP
allots to NAIMA and its member companies a period of three years to plan,
prepare and arrange all Program components. Implementation of the HSPP will
begin immediately and will be phased in over a three-year period. After
completion of the three-year implementation phase, the complete initiation
of the Program's recommendations and guidelines will commence. During the
three-year implementation phase and the first five years of compliance,
NAIMA will submit annual reports to OSHA on the Program's performance. At
the close of the three-year implementation and five-year compliance periods,
NAIMA will consider further voluntary partnerships with OSHA.
PERMISSIBLE EXPOSURE LIMIT ("PEL") - The
HSPP establishes a 1 f/cc 8 hour TWA exposure limit for respirable SVF. The
HSPP applies to all manufacturing, fabrication, installation, and removal
activities. OSHA proposed a 1 f/cc PEL for glass and mineral wool fibers in
1992. The Building and Construction Trades Department, AFL-CIO also
supported a 1 f/cc PEL based on its review of the health database in 1991.
The ACGIH recommended in May 1997 a 1 f/cc TLV® 8-hour TWA for
SVF. In addition, California's Air Contaminants Advisory Committee has
recently recommended a 1 f/cc limit for fiber glass. Where worker exposures
can readily be reduced to below 1 f/cc, NAIMA recognizes that it is prudent
to do so.
CONTROL MEASURES - NAIMA member companies will use
product design, engineering controls, work practices, respiratory protection
or a combination thereof to achieve the voluntary 1 f/cc 8 hour TWA exposure
limit for SVF. While engineering controls will be emphasized where feasible,
industry may utilize other techniques to assure worker protection. NAIMA
members will not alter existing product properties that would lead to an
increased compliance burden on the part of product users. Where exposures
are currently below the voluntary 1 f/cc 8-hour TWA exposure limit, NAIMA's
member companies are committed to maintaining those exposures and preventing
increased exposure in the work place.
WORK PRACTICES - NAIMA has developed and will
implement comprehensive work practices for those working with SVF and update
its Work Smart practices in both its video and written format. The work
practices will also include recommendations for cost effective engineering
controls, proper respirator use, use of protective clothing, and work place
guidelines. These work practices demonstrate the industry's product
stewardship commitment to identify the best work practices and promote the
continuous improvement of the appropriate handling and use of SVF products.
The Work Practices are set forth in Appendix 1.
WORKER TRAINING - NAIMA will provide increased health
and safety training for employers and their workers by sponsoring and
conducting yearly training seminars, including "Train the Trainer"
seminars. In addition, NAIMA will also provide training at trade shows and
events that are sponsored by the ICAA and the NIA and other events attended
by insulation contractors.
NAIMA will develop a communications program to promote
and advertise training seminars and other training opportunities. In
addition, NAIMA will produce and distribute a pamphlet describing this HSPP.
NAIMA will also develop and implement a program to promote and encourage use
of the updated Work Smart video tape and accompanying materials.
For details about NAIMA's commitment to measure the
fulfillment of specific worker training performance objectives, see Appendix
2.
USER INTERVENTION – For NAIMA's commitment to
measure the accomplishment of specific user intervention goals, see Appendix
2.
RESPIRATOR USE - NAIMA and its member companies will
support and comply with OSHA's respiratory protection standard. In
addition, NAIMA will adopt OSHA's Respiratory Protection Standard, and the
OSHA Standard will constitute an industry wide respiratory protection
program. NAIMA's training programs and materials will educate employers
and their workers about the requirements of OSHA's new respiratory
protection standard. The worker must always wear a NIOSH certified dust
respirator, N 95 series, when the PEL of 1 f/cc on an eight hour TWA is
exceeded or when performing the tasks identified in the following sections
of Appendix 1 (Recommended Work Practices): 7.1.1 (blowing SVF insulation in
the attic); 7.1.2 (other workers in the immediate area of blowing SVF
insulation in attic); 7.2.1 (installer blowing SVF insulation for cavity
fill); 7.2.2 (other workers in the immediate area of blowing SVF insulation
for cavity fill); 7.7.1 (dumping or pouring unbonded, bulk, specialty
filtration fiber products where engineering controls are absent); and 7.8.2
(removal of SVF products during significant repair or demolition activity).
By the mutual consent of NAIMA (in consultation with the relevant user
group) and OSHA, this list of tasks will be expeditiously modified by
deletion or addition of a task where a change is appropriate. For further
information on NAIMA's research commitment on proper respirator use, see
Appendix 2. As part of the HSPP, NAIMA has committed to sponsor studies with
respirator manufacturers to identify effective respirators for protection
against fibers. At the conclusion of those studies, NAIMA also commits to
communicate the conclusions and findings of the studies to employers and
workers.
MEDICAL MONITORING - Manufacturing companies, unless
designated a small business by the Small Business Administration, will
maintain current medical monitoring programs for workers producing SVF,
consistent with acceptable surveillance practice and protocols. NAIMA will
provide information to users and employers about the Respiratory Protection
Standard. This effort includes the preparation of additional questions to
the medical questionnaire portion of the Respiratory Protection Standard
that address SVF issues, such as skin irritation.
EXPOSURE MONITORING - NAIMA will continue
to develop a database of representative exposure limits for manufacturing
and end-use applications for SVF. The data will be organized on a product
specific basis (i.e: batts and blankets, loose fill insulation with
binder, loose fill insulation without binder, battery separator mats,
aerospace insulation, liquid filtration media, and filters). Data will be
presented by job function and intended use on a product basis. The core of
this database will be the compendium of results submitted to NIOSH in 1990
supplemented with data from individual manufacturers that will be collected
through the year 2003. This database will be provided to OSHA during the
initial phase of the HSPP, and updated on an annual basis thereafter for a
period not to exceed three years. For other details on exposure monitoring
and specific exposure monitoring performance measurements, see Appendix 2.
QUALITY ASSURANCE/QUALITY CONTROL – For details on
Quality Assurance and Control and specific performance measurements, see
Appendix 2.
REPORTING - NAIMA will provide annual reports to OSHA
for the three years of implementation. These reports will detail specific
activities undertaken by industry to communicate the HSPP to the fiber glass
and mineral wool manufacturing, installation industry, and other parties
specified herein or as deemed appropriate by NAIMA and its member companies.
NAIMA will continue to provide annual report during the first five years of
compliance. These reports will provide information on Program performance
accompanied with specific measurements on performance as described in
Appendix 2.
OSHA may make the reports available to affected employee
organizations. In addition, NAIMA will keep OSHA officials informed of
significant developments in the scientific and medical assessment of fiber
glass and mineral wool products. NAIMA will provide occasional
briefings to other interested agencies.
COMPLIANCE DATE - Within three years after OSHA and
NAIMA have exchanged letters indicating endorsement and commitment
respectively, all necessary preparation for implementation of the HSPP will
be completed, and full compliance with the Program will commence.
Implementation of the HSPP will begin upon the signing of NAIMA and OSHA's
letters as referenced above.
CONCLUSION
NAIMA and its member companies are confident that this
HSPP satisfies the goals of the Priority Planning Process as it relates to
synthetic vitreous fibers, and with the implementation of the HSPP, SVFs
will no longer be an OSHA priority with the satisfactory implementation and
execution of the HSPP.
NAIMA and its members recognize that OSHA has
jurisdiction over worker safety issues. The industry recognizes that the
HSPP for SVF is an appropriate vehicle to control potential workplace
hazards to employees, and that there are engineering controls, work
practices, and personal protective equipment readily available to implement
the HSPP. This undertaking is not intended to detract or limit OSHA's
regulatory mandate and authority. NAIMA further recognizes that OSHA's
jurisdiction empowers the Assistant Secretary of Labor to perform
inspections and to issue citations, either under the existing OSHA standard
or Section 5(a) of the OSH Act, when appropriate. Major scientific
developments or changes in recognized and credible expert bodies (ACGIH,
European Union) advisory recommendations may make it appropriate for OSHA
and NAIMA to discuss modifications to the HSPP. The creation of this HSPP in
no way limits the requirements to comply with other OSHA regulations and
laws.
Sincerely,
Kenneth D. Mentzer
Executive Vice President
1 The synthetic vitreous fibers ("SVF")
referenced in this HSPP do not include refractory ceramic fibers. As indicated
in the text above, any reference to SVF in this HSPP means glass, rock, and slag fibers.
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