Princeton Plasma Physics Laboratory

PPPL Colloquium: January 10, 2007

Origins of Failure in Thermal Barrier Coatings
from First Principles


Dr. Emily A. Carter
Arthur W. Marks '19 Professor of Mechanical And Aerospace Engineering
and Applied and Computational Mathematics
Associated Faculty in Chemistry, Chemical Engineering, PRISM, and PICSciE
Princeton University
Princeton, New Jersey



Aircraft engine components are protected by a multilayer, multi-component thermal barrier coating (TBC), consisting of a NiAl-based alloy layer onto which is deposited yttria-stabilized zirconia. A layer of alumina grows in between these two materials during zirconia deposition which thickens during engine use. Current TBCs fail after ~16,000 hrs of thermal cycling. In order to extend engine service lifetime, it is critical to understand mechanisms of failure and then to design circumvention strategies. We present results of first principles quantum mechanics, specifically periodic density functional theory (DFT), calculations that are used to test hypotheses about early transition metal dopants that may improve adhesion of the metal-ceramic interface, exploiting our understanding of the atomic scale origins of the weak interfacial adhesion. We also report on aspects of high temperature evolution of TBCs, including how sulfur impurities and Pt and Hf dopants may affect TBC lifetimes.


Return to PPPL Colloquia for 2006-2007.


U.S. Department of Energy Logo Princeton University LogoPrinceton Plasma Physics Laboratory Logo
PPPL is funded by the U.S. Department of Energy
and managed by Princeton University.


About PPPL || How to Contact PPPL || News at PPPL || Fusion Basics
Research Projects || Technology Transfer || Education Programs
Publications || Meetings and Colloquia || PPPL Home Page


Created: 21-Nov-2006
Send questions or comments to:
Cynthia R. Murphy at cmurphy@pppl.gov
Security Notice