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March 11, 2004

  In This Issue:
bullet Method Produces Uniform, Self-Assembled Nanocells
bullet Electronic Device Standards To Yield Choicer Chops
bullet Delving into Defects Spurs Prospects for Chip Insulator
bullet

Homeland Security Standards Help State/Local Governments

bullet NIST Study Helps Auto Engineers by the Numbers
bullet Light Wave Measurements Make Circuits Better
bullet Quick Links

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Method Produces Uniform, Self-Assembled Nanocells

The peaks on this three-dimensional plot indicate a high concentration of liposomes forming in a microchannel.

The peaks on this three-dimensional plot indicate a high concentration of liposomes forming in a microchannel.

Nanotechnology is about making improved products by building them from components hundreds of times smaller than a human blood cell. But how do you put things together at such a tiny scale? One way is to create the right conditions, so that they assemble themselves.

For example, a new method for producing uniform, self-assembled nanocells has been developed by researchers at the National Institute of Standards and Technology (NIST). Reported in the March 10 issue of the Journal of the American Chemical Society, the method may have applications as an improved method for encapsulating drug therapies. A patent application has been filed.

Current bulk methods for producing nanocells called liposomes—a type of artificial cell—produce particles in a wide range of sizes. The sizes must be sorted and filtered before being used for drug delivery, since dosage depends critically on size.

The new NIST method uses micrometer-size channels etched into a device to produce self-assembled liposomes of specific sizes from as large as about 240 nanometers (nm) to as small as about 100 nm. A stream of natural fats (lipids) dissolved in alcohol—is directed at an intersection of two channels that looks like a micro version of a four-way stop. A water-based liquid containing medicines or other substances is sent toward the lipid stream from two opposing directions. Rather than mixing with the water, the lipids surround it, forming self-assembled nanocells.

Controlling flow rates in the microchannels produces nanocells of specific sizes. Faster flows produce smaller cells. Medicine-filled liposomes made in nanosizes should allow for more accurate drug delivery. In particular, liposomes have been studied for years as a way to concentrate the effectiveness of cancer chemotherapy while minimizing harmful side effects.

Media Contact:
Scott Nance, (301) 975-5226

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Electronic Device Standards To Yield Choicer Chops

A worker measures the depth of back fat and the depth of the "loin eye" or muscle (the good part of the pork chop) using a hand-held ultrasonic device.
A worker measures the depth of back fat and the depth of the "loin eye" or muscle (the good part of the pork chop) using a hand-held ultrasonic device.
(Photograph courtesy of SFK Technology, Inc.)

Choosing the best chops, steaks or other fresh meat products is a tough job. It's a delicate balancing of leanness, juiciness, taste, marbling and more. Increasingly, meat processors use electronic devices and equipment—such as optical probes, ultrasonic sensors and digital cameras—to evaluate critical fat to meat ratios. In 2003, for instance, electronic devices determined pricing for more than 80 percent of the almost $7.5 billion worth of swine processed in the United States. Multiple devices, as well as different methods for evaluating results can, however, produce different data.

The National Institute of Standards and Technology (NIST) has joined meat industry counterparts, producers, device manufacturers, the United States Department of Agriculture (USDA) and ASTM International (formerly the American Society for Testing and Materials) to standardize the measuring process for pork, beef and, eventually, poultry.

In February, ASTM committees, representing all concerned parties, approved the first two of four draft standards to cover key aspects of the electronic methods used to determine the value of live animals, carcasses and individual cuts. The approved standards outline requirements for installation, operator training, operation, verification, inspection, maintenance, design and construction of devices or systems. The remaining two standards, expected to be approved in the spring of 2004, cover calibration, accuracy and standardized equations for pricing meat. The final standards are expected to be incorporated into new USDA regulations.

Richard Suiter, NIST weights and measures coordinator and chair for an ASTM subcommittee, says, “The new standards will increase consistency and confidence in the measurements across technologies and will benefit everyone—equipment manufacturers, producers, packers and consumers."

Media Contact:
John Blair, (301) 975-4261

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Delving into Defects Spurs Prospects for Chip Insulator

A warm winter coat doesn’t work nearly as well if it’s full of holes. The same is true for hafnium oxide, a promising insulator for the next generation of smaller, faster microchips.

While hafnium oxide prevents currents from leaking through the ultrathin layers of semiconductor chips more than 1,000 times better than conventional silicon oxide, its prospects have been dampened by too many current-draining defects.

Now a team of National Institute of Standards and Technology (NIST) and IBM researchers reports in the March edition of Electron Device Letters that they have quantified these “electrical capture defects” in a way that may help chipmakers reduce the defects or at least devise a way around them.

NIST researcher John S. Suehle called the team’s measurements a “critical first step” for improving manufacturing processes.

Using a method called “charge pumping,” the NIST and IBM scientists found where the defects occur near the interface between the silicon substrate and the hafnium oxide and how those locations are ultimately detrimental to transistor operation. The method involves applying a voltage pulse and then measuring the current coming from a transistor. By changing the characteristics of the voltage pulse used, the scientists were able to measure the electrical-capture capacity of the defects.

Media Contact:
Scott Nance, (301) 975-5226

 

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Homeland Security Standards Help State/Local Governments

Featuring contributions from NIST, newly adopted Department of Homeland Security (DHS) standards for first-responder equipment and radiation detectors provide state and local governments with clear guidance to ensure that they purchase the best available gear for public safety and counterterrorism personnel.

Coinciding with the new department’s first anniversary, DHS has announced its adoption of a set of eight standards that provide performance requirements for respirators and other critical personal protective equipment for first responders. For DHS, NIST’s Office of Law Enforcement Standards is coordinating accelerated efforts to develop specifications for garments and other gear that protect against chemical, biological, radiological, nuclear and explosive hazards.

A second set of DHS-adopted standards—four in all—will ensure that detectors ranging from hand-held alarming devices to shipping-container-sized monitors will reliably discern above-background levels of radiation. These standards are the products of a year-long, NIST-led collaboration of diverse government and private-sector organizations.

Media Contact:
Mark Bello, (301) 975-3776

 

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NIST Study Helps Auto Engineers by the Numbers

These optical micrographs show two surfaces with the same average roughness values but dramatically different surface topographies.
These optical micrographs show two surfaces with the same average roughness values but dramatically different surface topographies.

Using rigorous statistical analysis, National Institute of Standards and Technology (NIST) researchers identified a potential source of error in the surface roughness data used in the automotive industry to predict how friction affects production of metal parts during forming.

With this improved analysis, automakers should be able to more easily incorporate lighter weight materials in their products and improve fuel efficiency.

The NIST scientists presented their findings at the Society of Automotive Engineers’ World Congress 2004, held in Detroit March 8-11.

The NIST researchers found industry often tries to draw specific conclusions about the surface with mathematically averaged roughness data that are too general.

They also demonstrated that the current industrial practice for interpreting surface roughness may produce the same roughness values for two surfaces with markedly different topographies. This could lead to inaccurate predictions of friction because this surface roughness measurement only quantifies the average peak heights and valley depths, not the spacing between them.

Friction is key in auto part production. Too little friction during manufacturing leads to parts wrinkling and buckling. Too much friction can cause parts to tear.

The NIST team is continuing its work and is developing a new analytical approach for industry use for more reliable predictions of surface roughness and friction.

Media Contact:
Scott Nance, (301) 975-5226

 

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Light Wave Measurements Make Circuits Better

Talk about precision. New measurements of key wavelengths of ultraviolet light—down to a few millionths of a nanometer—are among the most precise ever reported and are improving calibrations of microlithography tools used in making integrated circuits such as those in computer chips.

The dimensions involved are 10,000 times smaller than hydrogen atoms, the smallest of all atoms.

To make the measurements, physicists at the National Institute of Standards and Technology (NIST) used a spectrometer so sophisticated that it is one of only five of its kind in the world, two of which are at NIST. The spectrometer, which separates and detects specific wavelengths of light radiation, provides 10 times better resolution than similar instruments used in calibrations for highly demanding applications such as the Hubble Space Telescope. The work is reported in the February issue of the Journal of the Optical Society of America B.

The scientists measured the wavelengths of light emitted by excited atoms of iron, germanium and platinum. These elements are used as reference standards for calibrating argon flouride (ArF) excimer lasers, among the latest tools for printing integrated circuits on silicon wafers. ArF lasers are tunable over a range of approximately 0.7 nanometer (nm) centered at 193.4 nm. Precise calibration ensures that the laser light is focused properly to produce the desired circuit patterns. Improved calibrations are expected to help the semiconductor industry make circuits smaller.

The measurements were partially funded by Lambda Physik, a major supplier of lasers for microlithography applications. The results have been incorporated into commercial laser systems.

Media Contact:
Laura Ost, (301) 975-4034


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Quick Links

President Presents Seven with Baldrige Awards—At a March 9 ceremony, President George W. Bush and Commerce Secretary Don Evans honored Medrad, Inc.; Boeing Aerospace Support; Caterpillar Financial Services Corp. U.S.; Stoner, Inc.; Community Consolidated School District 15; Baptist Hospital, Inc.; and Saint Luke’s Hospital of Kansas City with the 2003 Malcolm Baldrige National Quality Award in recognition of their performance excellence and quality achievements. This is the most Baldrige Award recipients since the program started in 1988 and the first time that recipients were named in all five (manufacturing, service, small business, education and health care) Baldrige Award categories. For details, see http://www.nist.gov/public_affairs/releases/baldrige2003.htm

Quest for Excellence Conference XVI—The 16th annual Quest for Excellence conference will be held March 28-31 in Washington, D.C. The conference provides a forum for Malcolm Baldrige National Quality Award recipients to share their exceptional performance practices with worldwide leaders in business, education, health care and not-for-profit organizations. For details, see http://www.nist.gov/public_affairs/confpage/new040328.htm

 

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Editor: Gail Porter

Date created: 3/11/2004
Date updated: 3/22/2004
Contact: inquiries@nist.gov