This is the accessible text file for GAO report number GAO-07-662R 
entitled 'Defense Logistics: Army and Marine Corps's Individual Body 
Armor System Issues' which was released on April 27, 2007. 

This text file was formatted by the U.S. Government Accountability 
Office (GAO) to be accessible to users with visual impairments, as part 
of a longer term project to improve GAO products' accessibility. Every 
attempt has been made to maintain the structural and data integrity of 
the original printed product. Accessibility features, such as text 
descriptions of tables, consecutively numbered footnotes placed at the 
end of the file, and the text of agency comment letters, are provided 
but may not exactly duplicate the presentation or format of the printed 
version. The portable document format (PDF) file is an exact electronic 
replica of the printed version. We welcome your feedback. Please E-mail 
your comments regarding the contents or accessibility features of this 
document to Webmaster@gao.gov. 

This is a work of the U.S. government and is not subject to copyright 
protection in the United States. It may be reproduced and distributed 
in its entirety without further permission from GAO. Because this work 
may contain copyrighted images or other material, permission from the 
copyright holder may be necessary if you wish to reproduce this 
material separately. 

April 26, 2007: 

Congressional Committees: 

Subject: Defense Logistics: Army and Marine Corps's Individual Body 
Armor System Issues. 

Since combat operations began in Iraq and Afghanistan, U.S. forces have 
been subjected to frequent and deadly attacks from insurgents using 
various weapons such as improvised explosive devices (IED), mortars, 
rocket launchers, and increasingly lethal ballistic threats. Since 
2003, to provide protection from ballistic threats, U.S. Central 
Command (CENTCOM), which is responsible for operations in Iraq and 
Afghanistan and other areas, has required service members and 
Department of Defense (DOD) civilians in its area of operations to be 
issued the Interceptor Body Armor (IBA) system.[Footnote 1] Used by all 
U.S. military service members and DOD civilians in the area of 
operations, the IBA consists of an outer tactical vest with ballistic 
inserts or plates that cover the front, back, and sides. As the 
ballistic threat has evolved, ballistic requirements have also changed. 
The vest currently provides protection from 9mm rounds, while the 
inserts provide protection against 7.62mm armor-piercing rounds. 
Additional protection can also be provided for the shoulder, throat, 
and groin areas. 

Concerns also regarding the level of protection and amount of IBA 
needed to protect U.S. forces have occurred in recent years, prompted 
by a number of reports, newspaper articles, and recalls of issued body 
armor by both the Army and the Marine Corps. In May 2005, the Marine 
Corps recalled body armor because it concluded that the fielded body 
armor failed to meet contract specifications, and in November 2005, the 
Army and Marine Corps recalled 14 lots of body armor that failed 
original ballistic testing.[Footnote 2] Additionally, in April 
2005,[Footnote 3] we reported on shortages of critical force protection 
items, including individual body armor. Specifically, we found reasons 
for the shortages in body armor were due to material shortages, 
production limitations, and in-theater distribution problems. In the 
report, we did not make specific recommendations regarding body armor, 
but we did make several recommendations to improve the effectiveness of 
DOD's supply system in supporting deployed forces for contingencies. 
DOD agreed with the intent of the recommendations and cited actions it 
had or was taking to eliminate supply chain deficiencies. 

Congress has expressed strong interest in assuring that body armor 
protects ground forces. Additionally, as part of our efforts to monitor 
DOD's and the services' actions to protect deployed ground forces, we 
reviewed the Army and Marine Corps's actions to address concerns 
regarding body armor to determine if they had taken actions to address 
these concerns. Because of broad congressional interest in the adequacy 
of body armor for the ground forces, we prepared this report under the 
Comptroller General's authority to conduct evaluations on his own 
initiative. Our objectives for this review were to determine to what 
extent the Army and Marine Corps (1) are meeting the theater 
requirements for body armor, (2) have the controls in place to assure 
that the manufacturing and fielding of body armor meet requirements, 
and (3) are sharing information regarding their efforts on body armor 
ballistic requirements and testing. We are addressing this report to 
you because of your committee's oversight responsibilities. 

On February 22, 2007, we briefed congressional staff on our preliminary 
observations. This report expands on the information delivered in that 
briefing and includes additional information concerning whether 
contractors or non-DOD civilians obtain body armor in the same way as 
U.S. forces and DOD civilians given the number of contractors and non- 
DOD civilians in CENTCOM's area of operation. We are attaching the 
slides from the briefing as enclosure I. 

Scope and Methodology: 

Our audit work primarily focused on Army and Marine Corps body armor 
systems for U.S. service members and DOD and non-DOD civilian personnel 
deployed within CENTCOM's area of operations, including Iraq and 
Afghanistan. To determine whether the Army and Marine Corps are meeting 
the theater ballistic and inventory requirements for body armor, we 
reviewed documentation and interviewed officials from key DOD, Army, 
and Marine Corps organizations, such as the Office of the Under 
Secretary of Defense, Acquisition, Technology and Logistics, the 
Defense Logistics Agency, and CENTCOM, which are responsible for 
managing theater ballistic and inventory requirements. We visited the 
Army and Marine Corps body armor program offices to obtain and analyze 
overall development and management of their systems. We analyzed the 
ballistic requirements and compared these requirements to the body 
armor systems provided to personnel. The DOD operations officials and 
the Army and Marine Corps body armor program officials provided us with 
information about both theater requirements and body armor systems 
available worldwide for the Army and the Marine Corps. We analyzed this 
information to determine if the amount of body armor available would 
meet the amounts needed in theater. Their information included the 
quantities of the outer tactical vests and its subparts provided to 
military personnel as well as DOD civilians and contractors embedded in 
deployed units.[Footnote 4] We also visited the following sites--Fort 
Stewart, Georgia; Fort Lewis, Washington; the Naval Station and the 
Amphibious Base in Norfolk, Virginia; and the Marine Corps Base in 
Quantico, Virginia. At Fort Stewart and Fort Lewis, we interviewed Army 
officials to determine if body armor was being distributed to service 
members. To determine the distribution practices for those preparing to 
deploy, including contractor and non-DOD civilians, we reviewed 
documentation and interviewed officials at these sites in addition to 
CENTCOM officials. We analyzed the distribution practices to assure 
that personnel were receiving body armor systems that met ballistic 
theater requirements and that these systems were available for those 
preparing to deploy. We also met with DOD Inspector General staff who 
have worked on body armor issues, and obtained and reviewed reports 
they have issued. We selected and analyzed Army classified readiness 
reports,[Footnote 5] from December 2006 to February 2007 and two months 
of Marine Corps reports from December 2006 and January 2007 for 
deploying and deployed combat units. Our analysis was to determine 
whether commanders were reporting problems with body armor, such as 
shortages, or whether the Army identified it as a critical item 
affecting unit readiness.[Footnote 6] 

To assess the extent to which the services have controls in place 
during manufacturing and after fielding to assure that body armor meets 
requirements, we reviewed documentation and discussed the services' 
ballistic test processes and procedures with their program and 
technical officials. We analyzed these test processes and procedures to 
determine if there are controls in place that assure body armor meets 
ballistic requirements during manufacturing and after fielding. Our 
analysis included ballistic test methods for the tactical vests and the 
protective plate inserts; however, we did not independently verify test 
results. In addition, we reviewed the services' past experiences where 
the services concluded that fielded body armor systems failed to meet 
contract specifications and ballistic testing requirements. We analyzed 
the services' actions to determine if their actions corrected the 
failures. We also reviewed documentation and interviewed Army and 
Marine Corps body armor program officials who provided manufacturer 
production quality and ballistic testing lot failures for early 2006 
through early 2007. 

To identify the extent to which the Army and Marine Corps share 
information regarding their efforts on body armor ballistic 
requirements and testing, we analyzed the services' body armor programs 
and policies and discussed with service officials whether there is a 
requirement to share information between the services regarding their 
separate programs. We also discussed with officials and reviewed 
documentation to determine whether the services do share information 
and if shared, what specific actions they take. To determine whether 
contractors or non-DOD civilians obtain body armor in the same way as 
U.S. forces and DOD civilians in CENTCOM's area of operations, we 
obtained and analyzed DOD and CENTCOM policy regarding personal 
protection for contractors and non-DOD civilians. We also interviewed 
Army, Marine Corps, and CENTCOM officials on this issue. 

We found the data sufficiently reliable for the purposes of our review 
and this report. We conducted our review from November 2006 to March 
2007 in accordance with generally accepted government auditing 
standards. 

Summary: 

In this review, we found that the Army and Marine Corps have taken 
several actions to meet theater requirements, assure testing, and share 
information on body armor. We also found that contractors and non-DOD 
civilians receive body armor if this provision is included in a 
negotiated contract. Specifically, we found that the Army and Marine 
Corps: 

* are currently meeting theater ballistic requirements and the required 
amount needed for personnel in theater, including the amounts needed 
for the surge of troops into Iraq; 

* have controls in place during manufacturing and after fielding to 
assure that body armor meets requirements; and: 

* share information regarding ballistic requirements and testing, and 
the development of future body armor systems, although they are not 
required to do so. 

Regarding contractors or non-DOD civilians, we found that DOD 
Instruction 3020.41 allows DOD to provide body armor to contractors 
where permitted by applicable DOD instructions and military department 
regulations and where specified under the terms of the contract. 
CENTCOM's position is that body armor will be provided to contractors 
if it is part of a negotiated contract. 

More detailed information on each of these areas is presented below. 

* Requirements: Army and Marine Corps body armor is currently meeting 
theater ballistic requirements and the required amount needed for 
personnel in theater, including the amounts needed for the surge of 
troops into Iraq. Page 13 of the enclosed briefing details Army and 
Marine Corps theater requirements and worldwide inventory quantities of 
the body armor systems. CENTCOM requires that all U.S. military forces 
and all DOD civilians in the area of operations receive the body armor 
system. Currently, service members receive all service-specific 
standard components of the body armor system prior to deploying. For 
example, the Army issues the shoulder protection equipment to all its 
forces; however, Marine Corps personnel receive this equipment item in 
theater on an as-needed basis. The Army and the Marine Corps provide 
the DOD civilians with components of the armor system. However, the 
timeframe for receipt of these items varies as some receive the body 
armor prior to deploying and others upon arrival in-theater. 

Army unit commanders only reported one body armor issue in their 
December 2006 to February 2007 classified readiness reports. This one 
issue did not raise a significant concern regarding the body armor. 
Moreover, Marine Corps commanders' comments contained in the December 
2006 and January 2007 readiness reports did not identify any body armor 
issues affecting their units' readiness. In December 2006 and January 
2007, the Army, in its critical equipment list did not identify body 
armor as a critical equipment item affecting its unit readiness. 

* Testing: The Army and Marine Corps have controls in place during 
manufacturing and after fielding to assure that body armor meets 
requirements. Both services conduct quality and ballistic testing prior 
to fielding and lots are rejected if the standards are not met. They 
both also conduct formal testing on every lot of body armor (vests and 
protective inserts) prior to acceptance and issuance to troops. During 
production, which is done at several sites, the lots of body armor are 
sent to a National Institute of Justice certified laboratory for 
ballistic testing and to the Defense Contract Management Agency for 
quality testing (size, weight, stitching) prior to issuance to troops. 
Once approved, the body armor is issued to operating forces. Currently, 
both Army and Marine Corps personnel are issued body armor prior to 
deployment. The Army lot failure rate from January 2006 to January 2007 
was 3.32 percent for the enhanced small arms inserts, and there were no 
failures for the outer tactical vests.[Footnote 7] From February 2006 
to February 2007, the Marine Corps lot failure rate was 4.70 percent 
for the outer tactical vests. 

Although not required to do so, after the systems have been used in the 
field, the Army does limited ballistic testing of outer tactical vests 
and environmental testing of the outer tactical vests and the inserts. 
The Marine Corps visually inspects the vest and the plates for damage. 
According to Army officials, there has been no degradation of body 
armor based on ballistic and environmental testing results. 
Additionally, to determine future enhancements and improvements, the 
Army and the Marine Corps body armor program offices monitor and assess 
the use of body armor in the field, including the review of medical 
reports from the Armed Forces Medical Examiner. For example, the Army 
and Marine Corps added side plates and throat protection based on body 
armor usage in the field. 

DOD has a standard methodology for ballistic testing of the hard body 
armor plates, but not for the soft body armor vest. Currently, DOD's 
Director, Operational Test and Evaluation, office is developing a 
standard methodology for ballistic testing of the soft body armor to 
eliminate discrepancies in testing methodologies. The new standard is 
expected to be issued sometime in 2007. 

* Information Sharing: The Army and Marine Corps share information 
regarding ballistic requirements and testing, and the development of 
future body armor systems, although they are not required to do so. For 
example, in August 2006 the Marine Corps attended the Army's test of 
next generation body armor types at Fort Benning, Georgia. Similarly, 
the Army sent representatives to attend the Marine Corps's operational 
assessment of the new Modular Tactical Vest. DOD officials indicate 
that there is no requirement to share information. Title 10 of the U.S. 
Code allows each service to have separate programs, according to Army 
and Marine Corps officials. Nevertheless, the services are sharing 
information regarding ongoing research and development for the next 
generation of body armor. 

* Contractors and non-DOD civilians: Regarding contractors or non-DOD 
civilians, we found that DOD Instruction 3020.41 allows DOD to provide 
body armor to contractors where permitted by applicable DOD 
instructions and military department regulations and where specified 
under the terms of the contract. It is CENTCOM's position that body 
armor will be provided to contractors if it is part of the terms and 
conditions of the contract. According to CENTCOM officials, non-DOD 
government civilians such as State Department civilians are expected to 
make their own arrangements to obtain this protection. However, the 
officials indicated that commanders, at their discretion, can provide 
body armor to any personnel within their area of operation. 

Agency Comments: 

DOD officials did not provide written comments to the draft but 
provided specific technical comments that were incorporated as 
appropriate. 

We are sending copies of this report to other interested congressional 
committees; the Secretary of Defense; the Under Secretary of Defense 
(Acquisition, Technology and Logistics); the Secretaries of the Army, 
Navy, and Air Force; and the Commandant of the Marine Corps. Copies of 
this report will also be made available to others upon request. In 
addition, this report will be available at no charge on the GAO Web 
site at http://www.gao.gov. 

If you have any questions regarding this report, please contact me at 
(202) 512-8365 or solisw@gao.gov. Contact points for our Office of 
Congressional Relations and Public Affairs may be found on the last 
page of this report. GAO staff that made major contributions to this 
report includes Tracy Burney, Grace Coleman, Alfonso Garcia, Jennifer 
Jebo, Lonnie McAllister, Terry Richardson, Lorelei St. James, and Leo 
Sullivan. 

Signed by: 

William M. Solis, Director: 
Defense Capabilities and Management: 

Enclosure: 

Congressional Committees: 

The Honorable Carl Levin: 
Chairman: 
The Honorable John McCain: 
Ranking Member: 
Committee on Armed Services: 
United States Senate: 

The Honorable Daniel Inouye: 
Chairman: 
The Honorable Ted Stevens: 
Ranking Member: 
Subcommittee on Defense: 
Committee on Appropriations: 
United States Senate: 

The Honorable Ike Skelton: 
Chairman: 
The Honorable Duncan Hunter: 
Ranking Member: 
Committee on Armed Services: 
House of Representatives: 

The Honorable John P. Murtha: 
Chairman: 
The Honorable C.W. Bill Young: 
Ranking Member: 
Subcommittee on Defense: 
Committee on Appropriations: 
House of Representatives: 

[End of section] 

Enclosure I: 

GAO Review of Body Armor Preliminary Observations: 

February 22, 2007: 

Background: 

Since October 2003, CENTCOM required that service members and DOD 
civilians in its area of operations be issued the Interceptor Body 
Armor (IBA). 

The Army and Marine Corps use the Interceptor Body Armor system. The 
protective capability of the system is enhanced with each additional 
piece. 

Background - Interceptor Body Armor System (Army Basic System 
represented below. Marine Corps Basic System excludes deltoid 
protector.) 

[See PDF for image] 

Source: PEO Soldier: 

[End of figure] 

The Outer Tactical Vest can defeat fragmentation and ballistic 
protection from 9 mm rounds. Enhanced Small Arms Protective Inserts can 
defeat 7.62 armor piercing rounds while the Side Ballistic Inserts 
provide flank protection from 7.62 armor piercing rounds. Other 
Components of the Outer Tactical Vest include the shoulder protection, 
throat protector assembly, yoke and collar assembly, and groin 
protector assembly. 

As the ballistic threat has evolved, ballistic requirements have 
changed. The initial requirement for the body armor was the 9 mm ball, 
which evolved to include 7.62 armor piercing rounds used by snipers. 
The body armor is currently designed to defeat some fragmentation and 
blast protection from improvised explosive devices provided. As the 
threat evolves, the Army and the Marine Corps seek solutions to counter 
the threat. 

Concerns about body armor have occurred in recent years. 

* In February 2005, an Armed Forces Institute of Pathology report found 
that body armor did not provide side protection. 

* In April 2005, GAO reported that there were shortages in body armor 
due to material shortages, production limitations, and in-theater 
distribution problems. 

* In May 2005, Marine Corps recalled body armor because it concluded 
that the fielded body armor failed to meet contract specifications; 
public concern raised. 

* In November 2005, Army and Marine Corps recalled 14 lots of body 
armor that failed original ballistic testing, but were accepted by DOD. 

* In January 2006, a New York Times article reported on the Institute 
of Pathology report and the recalls, raising public concern again. 

Congress has expressed strong interest in assuring body armor protects 
ground troops including the amount and level of ballistic protection, 
testing of body armor before and after fielding, and coordination of 
requirements and testing between the Army and Marine Corps. 

GAO has conducted prior and ongoing work concerning force protection 
for ground forces, including truck armor to protect forces from 
Improvised Explosive Devices (IEDs). 

GAO began review of body armor as part of its review of protection of 
ground forces. 

Objectives: 

Our overall objective was to determine if the actions of the Army and 
Marine Corps have addressed body armor concerns. Specific objectives 
were to determine the extent to which the Army and Marine Corps are: 

* meeting the theater requirements for body armor, 

* have controls in place during manufacturing and after fielding to 
assure that body armor meets requirements, and: 

* sharing information regarding their efforts on body armor ballistic 
requirements and testing. 

Scope and Methodology: 

Our review focused on Army and Marine Corps body armor for personnel 
deployed within the Central Command's (CENTCOM) Area of Operation 
including Iraq and Afghanistan. 

We visited or contacted the following organizations during our review: 

* Office of the Secretary of Defense: 

* Army Headquarters Operations & Army Program Executive Office (PEO) 
Soldier: 

* Marine Corps Systems Command & Marine Corps Combat Development 
Command: 

* Air Force Security Force Requirements Branch: 

* Naval Expeditionary Combat Command & Navy Fleet Forces Command: 

* Defense Logistics Agency: 

* CENTCOM: 

To determine whether the Army and Marine Corps are meeting the theater 
requirements for body armor, we interviewed DOD officials and reviewed 
the CENTCOM policy on body armor. In addition, we reviewed Army and 
Marine Corps requirements specifying the amount of body armor needed 
and the ballistic specifications needed for protection against the 
theater threat. 

We interviewed service officials and discussed ballistic test processes 
and procedures, to determine the extent of Army and Marine Corps body 
armor tested during production and in the field. We did not 
independently verify test results. 

To determine the extent the Army and the Marine Corps share information 
regarding their efforts on body armor, we interviewed service officials 
to determine if there is a policy that requires the services to 
coordinate, and if not, whether they do, and what actions they take to 
coordinate. 

We selected and analyzed Army classified unit readiness reports for 
deployed and deploying units to CENTCOM's Area of Responsibility from 
December 2006 to February 2007 and Marine Corps units for December 2006 
and January 2007 to determine if commanders' comments reported body 
armor as an issue. From the classified data, we also extracted and 
analyzed the total Army's critical equipment items list that identify 
items that may impact unit readiness-as of December 2006 and January 
2007 to determine if body armor was reported as a critical equipment 
item. 

We conducted our review from November 2006 to March 2007 in accordance 
with generally accepted government auditing standards. 

Preliminary Observations Summary: 

The Army and Marine Corps have taken several actions to meet theater 
requirements, assure testing, and share information on body armor. 

* Army and Marine Corps body armor is currently meeting theater 
ballistic requirements and the required amount needed for personnel in 
theater, including the amounts needed for the surge of troops into 
Iraq. 

* The Army and Marine Corps have controls in place during manufacturing 
and after fielding to assure that body armor meets requirements. The 
Army and the Marine Corps conduct quality and ballistic testing prior 
to fielding. Lots are rejected if the standards are not met. 

* The Army and Marine Corps share information regarding ballistic 
requirements and testing, and the development of future body armor 
systems, although they are not required to do so. 

Preliminary Observations Requirements: 

The Army and the Marine Corps have body armor to meet the theater 
ballistic requirement and the amount needed for personnel in theater. 
They also have sufficient quantities of body armor for the surge of 
troops in Iraq. 

Preliminary Observations Requirements as of February 2007: 

Body armor systems: Outer tactical vest;  
Army: Amount needed in theater: 154,000; 
Army: Current worldwide available inventory: 991,580; 
Marine Corps: Amount needed in theater: 23,000; 
Marine Corps: Current worldwide available inventory: 198,088. 

Body armor systems: Enhanced small arms inserts; 
Army: Amount needed in theater: 154,000; 
Army: Current worldwide available inventory: 402,369; 
Marine Corps: Amount needed in theater: 23,000; 
Marine Corps: Current worldwide available inventory: 56,970. 

Body armor systems: Side protection; 
Army: Amount needed in theater: 154,000; 
Army: Current worldwide available inventory: 244,192; 
Marine Corps: Amount needed in theater: 23,000; 
Marine Corps: Current worldwide available inventory: 50,500. 

Body armor systems: Shoulder protection; 
Army: Amount needed in theater: 154,000; 
Army: Current worldwide available inventory: 243,229; 
Marine Corps: Amount needed in theater: 4,600; 
Marine Corps: Current worldwide available inventory: 4,600. 

Army and Marine Corps amounts include service personnel, DOD civilians, 
and contractors embedded with units. For the Army, shoulder protection 
is issued, but its use is optional. Shoulder protection is not issued 
to all Marine Corps personnel. It is only issued to specialized 
personnel such as Marine Corps turret gunners. 

Source: Army Operations, PEO Soldier and Marine Corps Systems Command. 

[End of table] 

CENTCOM requires that all U.S. military service members and DOD 
civilians in the area of operations be issued Interceptor Body Armor. 
According to Army and Marine Corps officials, all service members 
currently receive body armor components before they deploy. The Marines 
receive components prior to deployment, except the shoulder protection, 
which is provided in theater, if needed. 

DOD civilians receive components from the Army and the Marine Corps. 
Some receive the body armor prior to deploying, while others may 
receive it in theater. 

According to Army and Marine Corps officials, CENTCOM tactical-level 
commanders will prescribe the use of the body armor components based on 
their estimate of the situation. Situational factors include 
assessments of enemy threat, environmental conditions, and the tactical 
missions assigned to their units. 

In our review of Army unit readiness data from December 2006 to 
February 2007 and Marine Corps data for December 2006 and January 2007, 
only one body armor issue was reported in the commanders' comments. 
During the December 2006 to February 2007 time period, the five Army 
brigades identified for the Iraq surge did not indicate that body armor 
was a problem. 

In our review of Army critical equipment items impacting readiness as 
of December 2006 and January 2007, body armor was not identified as a 
critical equipment item impacting unit readiness. 

Preliminary Observations Testing: 

The Army and Marine Corps have controls in place during manufacturing 
and after fielding to assure that body armor meets requirements. The 
Army and the Marine Corps conduct quality and ballistic testing prior 
to fielding. Lots are rejected if the standards are not met. 

* The Army and the Marine Corps conducts formal testing on every lot of 
body armor (Vests and Protective Inserts) prior to acceptance and 
issuance to troops. The body armor vests and plates are manufactured at 
several sites. 

* During production, the lots of body armor are sent to a National 
Institute of Justice (NIJ) certified laboratory for ballistic testing 
and DCMA for quality testing (size, weight, stitching) prior to 
issuance to troops. Once approved, the body armor is issued to 
operating forces. Both the Army and the Marine Corps are issued body 
armor prior to deployment. 

* Army lot failure rate from January 2006 to January 2007 was 3.32% for 
the Enhanced Small Arms Inserts and no failures for the outer tactical 
vests. From February 2006 to February 2007, the Marine Corps lot 
failure rate was 4.70% for the outer tactical vests. 

Lot Acceptance Process for Army and Marine Corps Body Armor: 

[See PDF for image] 

Source: GAO and Art Explosion. 

[End of figure] 

Preliminary Observations Testing: 

After fielding, the Army conducts testing on body armor on an ad hoc 
basis including ballistic testing of deployed outer tactical vests and 
environment testing of the affects of extreme temperature variations 
and exposure to the elements. For example, cold weather testing is 
conducted in Alaska, tropical weather testing is done in Panama, and 
hot weather testing is performed in Yuma, Arizona. Army officials 
reported no degradation of body armor during environmental testing. 

The Marine Corps does not conduct testing on body armor after fielding, 
but they visually inspect the vests and the plates for damage. 

Based on feedback from the medical community and from the field, the 
Army and the Marine Corps monitor and assess body armor usage to 
continue improvements. 

The DOD has had a standard methodology for ballistic testing of hard 
body armor (plates) since December 1997. 

DOD's Director, Operational Test and Evaluation office is currently 
developing a standard methodology for ballistic testing of soft body 
armor (vests). The new standard will eliminate discrepancies in testing 
methodology that resulted in inconsistent ballistic results 
contributing to the November 2005 recall. The new standard is expected 
to be issued sometime in 2007. 

Preliminary Observations Information Sharing: 

The Army and Marine Corps share information regarding ballistic 
requirements and testing, and the development of future body armor 
systems, although they are not required to do so. 

* The Army and Marine Corps officials said that Title 10 of the U.S. 
Code allows each to have separate programs. 

* The Army and Marine Corps are sharing information regarding ballistic 
requirements and testing, and the development of future body armor 
systems. 

* The Army and Marine Corps informally share information regarding on- 
going research and development for the next generation of body armor. 

[End of section] 

FOOTNOTES 

[1] U.S. Central Command (CENTCOM) is one of DOD's five geographic 
combatant commands, whose area of responsibilities encompasses 27 
countries, including Iraq and Afghanistan, in Southwest Asia, South and 
Central Asia, and the Horn of Africa. Combatant commanders are 
responsible for overseeing U.S. military operations that take place in 
their geographic area. 

[2] Army and Marine Corps officials told us they took actions to 
address the reasons the lots failed. 

[3] GAO, Actions Needed to Improve the Availability of Critical Items 
during Current and Future Operations, GAO-05-275 (Washington, D.C.: 
Apr. 8, 2005). 

[4] Subparts include protectors for the upper arms and side of the 
torso in addition to sets of ballistic inserts for the vests. 

[5] We searched commanders' classified comments contained in the Status 
of Resources and Training System (SORTS) for entries related to body 
armor and its parts. 

[6] To determine the reliability of the unit readiness reports, we 
spoke with key DOD and service officials and found the data 
sufficiently reliable for the purposes of our review and this report. 

[7] The lot failure rate is calculated by dividing the total lots 
rejected by the total lots tested. A lot is a pallet or grouping of 
manufactured items varying in number per lot. For example, the Army's 
outer vest lots range from 1,100 to 1,200. A lot is manufactured within 
a specific period of time, at a common location. 

GAO's Mission: 

The Government Accountability Office, the audit, evaluation and 
investigative arm of Congress, exists to support Congress in meeting 
its constitutional responsibilities and to help improve the performance 
and accountability of the federal government for the American people. 
GAO examines the use of public funds; evaluates federal programs and 
policies; and provides analyses, recommendations, and other assistance 
to help Congress make informed oversight, policy, and funding 
decisions. GAO's commitment to good government is reflected in its core 
values of accountability, integrity, and reliability. 

Obtaining Copies of GAO Reports and Testimony: 

The fastest and easiest way to obtain copies of GAO documents at no 
cost is through GAO's Web site (www.gao.gov). Each weekday, GAO posts 
newly released reports, testimony, and correspondence on its Web site. 
To have GAO e-mail you a list of newly posted products every afternoon, 
go to www.gao.gov and select "Subscribe to Updates." 

Order by Mail or Phone: 

The first copy of each printed report is free. Additional copies are $2 
each. A check or money order should be made out to the Superintendent 
of Documents. GAO also accepts VISA and Mastercard. Orders for 100 or 
more copies mailed to a single address are discounted 25 percent. 
Orders should be sent to: 

U.S. Government Accountability Office 441 G Street NW, Room LM 
Washington, D.C. 20548: 

To order by Phone: Voice: (202) 512-6000 TDD: (202) 512-2537 Fax: (202) 
512-6061: 

To Report Fraud, Waste, and Abuse in Federal Programs: 

Contact: 

Web site: www.gao.gov/fraudnet/fraudnet.htm E-mail: fraudnet@gao.gov 
Automated answering system: (800) 424-5454 or (202) 512-7470: 

Congressional Relations: 

Gloria Jarmon, Managing Director, JarmonG@gao.gov (202) 512-4400 U.S. 
Government Accountability Office, 441 G Street NW, Room 7125 
Washington, D.C. 20548: 

Public Affairs: 

Paul Anderson, Managing Director, AndersonP1@gao.gov (202) 512-4800 
U.S. Government Accountability Office, 441 G Street NW, Room 7149 
Washington, D.C. 20548: